CN107287506B - 650 MPa-level medium-temperature medium-pressure boiler steel plate and production method thereof - Google Patents

650 MPa-level medium-temperature medium-pressure boiler steel plate and production method thereof Download PDF

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CN107287506B
CN107287506B CN201610200259.XA CN201610200259A CN107287506B CN 107287506 B CN107287506 B CN 107287506B CN 201610200259 A CN201610200259 A CN 201610200259A CN 107287506 B CN107287506 B CN 107287506B
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temperature
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rolling
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CN107287506A (en
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王储
原思宇
胡昕明
王长顺
艾芳芳
王勇
欧阳鑫
韩旭
李黎明
石峰涛
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Angang Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0263Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

The invention discloses a 650 MPa-level medium-temperature and medium-pressure boiler steel plate and a production method thereof, wherein the steel comprises the following chemical components in percentage by weight: 0.15 to 0.23 percent of C, 0.15 to 0.40 percent of Si, 1.20 to 1.60 percent of Mn1, less than or equal to 0.005 percent of S, less than or equal to 0.015 percent of P, 0.20 to 0.40 percent of Ni, 0.30 to 0.60 percent of Mo0, 0.01 to 0.02 percent of Ti, 0.02 to 0.05 percent of V, 0.02 to 0.05 percent of Als, and the balance of Fe and inevitable impurities. The rolling adopts a two-stage normalizing rolling process, the initial rolling temperature of the first stage is more than or equal to 1100 ℃, the final rolling temperature is 1050-1000 ℃, the pass reduction rate of the first stage is 15-25%, and the thickness of the intermediate blank is 2-2.5 times that of a finished steel plate; and the initial rolling temperature of the stage II is 900-920 ℃, the final rolling temperature is 870-890 ℃, the cumulative reduction rate of the stage II is 50-65%, and the rolling is followed by air cooling. The tempering heat preservation temperature is 650-680 ℃, and the heat preservation time is 2-4 min/mm.

Description

650 MPa-level medium-temperature medium-pressure boiler steel plate and production method thereof
Technical Field
The invention belongs to the metallurgical industry, and relates to steel for a boiler pressure container in a medium-temperature and medium-pressure environment and a production method thereof.
Background
The boiler is an energy conversion device, the energy input to the boiler is in the forms of chemical energy in fuel, electric energy, heat energy of high-temperature flue gas and the like, and steam, high-temperature water or an organic heat carrier with certain heat energy is output outwards after the conversion of the boiler, so that the boiler plays a very important role in national economic development for a long time, and is mainly used in the fields of thermal power stations, ships, locomotives, industrial and mining and the like. The medium-temperature and medium-pressure boiler container mainly refers to a boiler container facility with the use environment of 3.8MPa < pressure < 5.8MPa and 350 ℃ < temperature < 450 ℃, and because the boiler container is made of main steel materials, steel enterprises pay great attention to the development of boiler container steel plates.
The invention discloses a steel for a vanadium-titanium composite treatment boiler and a pressure vessel and a production method thereof (201010622957.1), which improve the strength of steel through vanadium-titanium composite treatment, but the disclosed steel for the boiler and the pressure vessel belongs to a grade with lower strength in a boiler vessel.
The invention discloses a low-alloy high-strength steel plate for a large-thickness boiler drum and a manufacturing method thereof (CN 103834873A). The components are added with alloy elements such as Cr, Ni, Mo, Nb and the like, and various properties of the steel plate are ensured through the traditional processes of ingot casting, rolling and offline heat treatment, and the process is complex and tedious.
The invention discloses a production process flow of a pressure vessel steel 18MnMoNbR and a plate with the thickness of 100mm (CN103160740A) and a paper published in a metal material and metallurgical engineering (development of an extra-thick 18MnMoNbR steel grade for a pressure vessel), which is basically characterized by comprising an electric furnace, die casting, rolling and heat treatment, wherein the component process meets the performance requirement of a steel plate, but the production process has the problems of complex manufacturing procedure, long production period and the like.
The invention patent disclosed above adds more noble metal elements in the component design to increase the cost, and some add less alloy elements but lower strength level; in the process, most of the cast steel ingots are used as raw materials, the production efficiency is low, the cost is high, and the heat treatment process basically adopts off-line normalizing and tempering, so that the process cost is further increased. In order to solve the problems in the patent, the invention aims to adopt a reasonable chemical composition design, namely, the carbon content is properly improved, Ni and Mo alloy elements and V, Ti micro alloy elements are added, the normal temperature and medium temperature strength of steel is enhanced, the production process cost is effectively reduced through a converter continuous casting, on-line normalizing rolling and off-line tempering production process route, and the normal temperature and medium temperature performance of the boiler steel plate at the level is ensured.
Disclosure of Invention
Aiming at the defects in the prior art, the invention obtains the boiler steel plate with excellent obdurability matching and excellent medium-temperature performance by brand-new chemical component design and adopting a production process route different from the traditional boiler container manufacturing process.
The technical scheme of the invention is as follows: the alloy composition of the steel is designed, and the steel comprises the following components in percentage by weight: 0.15 to 0.23 percent of C, 0.15 to 0.40 percent of Si, 1.20 to 1.60 percent of Mn, less than or equal to 0.005 percent of S, less than or equal to 0.015 percent of P, 0.20 to 0.40 percent of Ni, 0.30 to 0.60 percent of Mo, 0.01 to 0.02 percent of Ti, 0.02 to 0.05 percent of V, 0.02 to 0.05 percent of Als, and the balance of Fe and inevitable impurities;
the reasons for limiting the amounts of the alloying elements C, Si, Mn, P, S, Ni, Mo, Ti, V, Als in the steel sheet are as follows:
c is the most main element for improving the strength of the steel, improves the strength of the steel through solid solution strengthening and precipitation strengthening, improves the hardenability, and ensures the strength grade and the high-temperature performance of the steel; too high a carbon content will in turn affect the weldability of the steel. Therefore, the content of C is limited to 0.15% to 0.23% in the present invention.
Si is used as a reducing agent and a deoxidizer in the steelmaking process, and the combination of Si, Mo, Cr and the like has the effects of improving the corrosion resistance and oxidation resistance, and when the content exceeds 0.5 percent, the toughness of the steel is reduced, and the welding performance of the steel is reduced, so the content of Si is limited to 0.15 to 0.40 percent in the invention.
Mn can increase the toughness, strength and hardness of steel, is an element for strongly stabilizing austenite, can effectively reduce the decomposition speed of austenite and improve the hardenability of steel, and the tempering brittleness can be enhanced due to the high Mn content, so that the Mn content is controlled to be 1.20-1.60%.
S and P are harmful elements in steel, increase the brittleness of the steel, so the content of phosphorus and sulfur in the steel should be reduced as much as possible, and the content of S, P is respectively limited in the invention as follows: s is less than or equal to 0.005 percent and P is less than or equal to 0.015 percent.
Mo improves the hardenability of the steel, and when the content is about 0.5 percent, the tempering brittleness can be reduced, and the secondary hardening effect is achieved. The heat strength and creep strength are improved, but the steel is embrittled by excessively high Mo content, so that the Mo content is limited to 0.30-0.60% in the present invention.
Ni can improve the strength and toughness of the steel plate, has good hardenability, improves the plasticity and toughness and improves the corrosion resistance, is combined with molybdenum to enhance the heat strength, is one of main alloy elements of heat-strength steel and stainless acid-resistant steel, but the Ni content is limited to 0.20 to 0.40 percent due to higher cost
Ti has strong solid solution strengthening effect, but reduces the toughness of solid solution, improves the hardenability of steel by solid solution in austenite, improves the tempering stability, has secondary hardening effect, improves the oxidation resistance and the heat strength of the steel, such as creep deformation and endurance strength, and improves the weldability of the steel, so the content of Ti is limited to 0.01-0.02%.
V is solid-dissolved in austenite to improve hardenability of steel, but vanadium existing in a combined state lowers hardenability of steel, increases tempering stability of steel, has a strong secondary hardening effect, and has a strong solid-solution strengthening effect by solid-dissolving in ferrite, so that the V content is limited to 0.02% to 0.05%.
Als is a commonly used deoxidizer in steel. A small amount of aluminum is added into the steel, so that crystal grains can be refined, the impact toughness is improved, and the hot workability, the welding performance and the cutting workability of the steel are influenced if the aluminum content is too high, so that the content of Als is limited to 0.02-0.05 percent.
A production process of a 650 MPa-level medium-temperature medium-pressure boiler steel plate comprises the following steps: the method comprises the following steps of molten iron pretreatment, converter smelting, LF-RH, continuous casting, casting blank heating, rolling, heat treatment and inspection. Wherein,
the smelting process comprises the following steps: the steel making is carried out with molten iron desulphurization pretreatment, clean scrap steel is selected to ensure clean and dry alloy, slag is stopped and steel is tapped, the thickness of a slag layer is required to be less than or equal to 100mm, LF refining deep desulphurization treatment is adopted to produce reducing slag to ensure that impurities are fully floated, VD is adopted, the net cycle time of VD is more than or equal to 10min, and the calming time before casting is more than or equal to 3 min; the linear speed of feeding silicon and calcium by the LF furnace is more than or equal to 2m/s, and the linear feeding amount is more than or equal to 3-5 m/t;
the casting process comprises the following steps: and after vacuum is broken by VD, a continuous casting machine is adopted for casting, the superheat degree is less than 25 ℃, and the casting process needs to be stable and constant. The casting blank is inserted into a stack to be slowly cooled, and the stack is slowly cooled for more than 48 hours;
a heating process: by controlling the heating process of the steel billet, the alloy elements are ensured to be fully dissolved in solid, the growth of original austenite grains is effectively inhibited, the heating temperature of the plate blank is controlled to be 1150-1250 ℃, the heating time is 4-6 hours, and the soaking time is 0.5-1.0 hour;
the rolling process comprises the following steps: the rolling adopts a two-stage normalizing rolling process, the larger pass reduction rate in the stage I is ensured, the deformation fully permeates the core of the steel billet, austenite grains in a recrystallization zone are fully and uniformly refined, the starting temperature in the stage II is controlled, and the final rolling temperature is ensured to be Ac3+ (30-50) DEG C. The specific process parameters are as follows: the initial rolling temperature of the first stage is more than or equal to 1100 ℃, the final rolling temperature is 1050-1000 ℃, the pass reduction rate of the first stage is 15-25%, and the thickness of the intermediate blank is 2-2.5 times that of a finished steel plate; the initial rolling temperature of the stage II is 900-920 ℃, the final rolling temperature is 870-890 ℃, and the accumulated reduction rate of the stage II is 50-65%. And air cooling after rolling.
A heat treatment process: the steel plate after normalizing rolling does not obtain a final stable structure although crystal grains are refined, a more stable tempered bainite + ferrite structure with good obdurability matching is obtained through high-temperature tempering treatment, and the tempering process comprises the following steps: the heat preservation temperature is 650-680 ℃, and the heat preservation time is 2-4 min/mm.
In the production process of the invention:
the initial rolling temperature of the first stage is more than or equal to 1100 ℃, and the final rolling temperature is 1050-1000 ℃: the temperature range is an austenite recrystallization region, recrystallization grains are refined through deformation and recrystallization of the grains, and uniform and fine tissues are obtained after phase change.
The pass reduction rate of 15-25% is mainly to make the core of the billet obtain osmotic deformation and ensure the mechanical property of the steel plate.
The thickness of the intermediate blank is 2-2.5 times of that of the finished steel plate, and the total deformation rate of the II stage is ensured to be more than 50%, because the larger the total reduction rate is, the finer the ferrite crystal grains are, and the better the mechanical property of the steel plate is.
The second-stage rolling temperature is 900-920 ℃, and the final rolling temperature is 870-890 ℃: the temperature interval is Ac3+ (30-50) DEG C of steel, namely a normalizing temperature interval, and is a key temperature interval for ensuring the normalizing rolling.
50% -65% of the stage II cumulative reduction rate is to obtain fine original crystal grains.
Has the advantages that:
the invention has the beneficial effects that through the brand-new chemical composition design, the short-flow, low-cost and high-efficiency production process route different from the traditional boiler steel plate is adopted, wherein the normal temperature Rm is more than or equal to 650MPa and the KV at-20 ℃ is more than or equal to2Not less than 100J; r at 350 DEG CelR is more than or equal to 380MPa at 400 DEG CelR is more than or equal to 365MPa and 450 DEG CelThe normal temperature and medium temperature performance of the boiler steel plate is more than or equal to 350 MPa.
Detailed Description
The technical problem related to the invention is solved by adopting the following technical scheme: a650 MPa-level medium-temperature and medium-pressure boiler steel plate and a production method thereof are disclosed, which comprises the following chemical components in percentage by mass: 0.15 to 0.23 percent of C, 0.15 to 0.40 percent of Si, 1.20 to 1.60 percent of Mn1, less than or equal to 0.005 percent of S, less than or equal to 0.015 percent of P, 0.20 to 0.40 percent of Ni, 0.30 to 0.60 percent of Mo, 0.01 to 0.02 percent of Ti0.02, 0.02 to 0.05 percent of V, 0.02 to 0.05 percent of Als, and the balance of Fe and inevitable impurities; performing molten iron desulphurization pretreatment, wherein the thickness of a slag layer is required to be less than or equal to 100mm during slag stopping and tapping, performing LF refining deep desulphurization treatment to produce reducing slag and ensure that impurities float sufficiently, and adopting VD (vacuum distillation) for which the net cycle time is not less than 10min and the calming time before casting is not less than 3 min; the linear speed of feeding silicon and calcium by the LF furnace is more than or equal to 2m/s, and the linear feeding amount is more than or equal to 3-5 m/t; and after vacuum is broken by VD, a continuous casting machine is adopted for casting, the superheat degree is less than 25 ℃, and the casting process needs to be stable and constant. The casting blank is inserted into a stack to be slowly cooled, and the stack is slowly cooled for more than 48 hours; controlling the heating temperature of the casting blank to 1150-1250 ℃, heating for 4-6 hours, and soaking for 0.5-1.0 hour; the initial rolling temperature of the first stage is more than or equal to 1100 ℃, the final rolling temperature of the first stage is 1050-1000 ℃, the pass reduction rate of the first stage is 15-25%, and the thickness of the intermediate blank is 2-2.5 times that of a finished steel plate; the initial rolling temperature of the stage II is 900-920 ℃, the final rolling temperature is 870-890 ℃, and the accumulated reduction rate of the stage II is 50-65%. And air cooling after rolling.
The following examples are intended to illustrate the invention in detail, and are intended to be a general description of the invention, and not to limit the invention. Table 1 shows the chemical compositions of the steels of the examples of the invention, Table 2 shows the production process parameters of the steels of the examples of the invention, and Table 3 shows the mechanical properties of the steels of the examples of the invention.
Table 1 examples chemical composition (wt%)
Table 2 examples production process parameters
TABLE 3 mechanical Properties of the examples
According to the results, the normal temperature Rm of the medium-temperature and medium-pressure boiler steel plate provided by the invention is more than or equal to 665MPa and the KV at the temperature of-20 DEG C2The mass ratio is more than or equal to 144J; r at 350 DEG CelR is more than or equal to 384MPa at 400 DEG CelR is more than or equal to 365MPa and 450 DEG CelNot less than 351MPa, and excellent normal temperature and medium temperature performance.

Claims (1)

1. A production method of a 650 MPa-level medium-temperature medium-pressure boiler steel plate comprises the following steps: the method comprises the steps of molten iron pretreatment, converter smelting, LF-RH, continuous casting, casting blank heating, rolling, heat treatment and inspection, and is characterized in that,
the steel comprises the following chemical components in percentage by weight: 0.15 to 0.23 percent of C, 0.15 to 0.38 percent of Si, 1.20 to 1.55 percent of Mn, less than or equal to 0.005 percent of S, less than or equal to 0.015 percent of P, 0.20 to 0.38 percent of Ni, 0.30 to 0.59 percent of Mo, 0.01 to 0.02 percent of Ti, 0.02 to 0.045 percent of V, 0.02 to 0.037 percent of Als, and the balance of Fe and inevitable impurities;
the rolling adopts a two-stage normalizing rolling process, the initial rolling temperature of the first stage is more than or equal to 1100 ℃, the final rolling temperature is 1050-1000 ℃, the pass reduction rate of the first stage is 15-25%, and the thickness of the intermediate blank is 2-2.5 times that of a finished steel plate; and the initial rolling temperature of the stage II is 900-920 ℃, the final rolling temperature is 870-890 ℃, the accumulated reduction rate of the stage II is 50-65%, air cooling is carried out after rolling, the tempering heat preservation temperature is 650-680 ℃, and the heat preservation time is 2-4 min/mm.
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CN110669984B (en) * 2019-09-30 2021-01-08 鞍钢股份有限公司 1000 MPa-level medium-temperature and ultrahigh-pressure boiler steel plate and production method thereof
CN110669985B (en) * 2019-09-30 2021-01-08 鞍钢股份有限公司 750 MPa-level medium-temperature high-pressure boiler steel plate and production method thereof
CN110791703B (en) * 2019-09-30 2021-04-02 鞍钢股份有限公司 850 MPa-level medium-temperature high-pressure boiler steel plate and production method thereof
CN110846593A (en) * 2019-11-13 2020-02-28 甘肃酒钢集团宏兴钢铁股份有限公司 Production method of medium-high temperature boiler and pressure vessel steel plate
CN111455255B (en) * 2020-03-30 2022-05-06 江阴兴澄特种钢铁有限公司 Preparation method of EH36 steel for extra-thick offshore wind power with thickness of 80-100mm

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