CN103819214B - AlN ceramic bonded copper substrate and preparation method thereof - Google Patents

AlN ceramic bonded copper substrate and preparation method thereof Download PDF

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CN103819214B
CN103819214B CN201410010989.4A CN201410010989A CN103819214B CN 103819214 B CN103819214 B CN 103819214B CN 201410010989 A CN201410010989 A CN 201410010989A CN 103819214 B CN103819214 B CN 103819214B
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aln ceramic
preparation
aln
bonded copper
copper base
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CN103819214A (en
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井敏
黄礼侃
赵建光
黄列武
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NANJING ZHONGJIANG NEW MATERIAL TECHNOLOGY Co Ltd
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NANJING ZHONGJIANG NEW MATERIAL TECHNOLOGY Co Ltd
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Abstract

The invention provides an AlN ceramic bonded copper substrate which comprises an AlN ceramic substrate and copper foil bonded and connected onto the AlN ceramic substrate and is characterized in that a spinel structure compound modification layer is formed between the AlN ceramic substrate and the copper foil and comprises one or two of CuAlO2, CuAl2O4, Cu2O and CuO. The invention further provides a preparation method of the AlN ceramic bonded copper substrate. The method comprises the steps of spraying nano Cu2O on the surface of the AlN substrate, sintering in inert gas with a micro oxygen content and air sequentially, and then removing a surface oxide by a pickling manner. The prepared modification layer is tightly combined with matrix ceramic, and also has good affinity characteristic with the Cu foil. A uniform oxidation layer can be formed on the surface of the Cu foil by putting the Cu foil in a prepared solution at a certain temperature for specified time and more facilitates an AlN-DBC (direct bonded copper) technology.

Description

A kind of AlN ceramic bonded copper base and preparation method thereof
Technical field
The present invention relates to a kind of AlN ceramic bonded copper base and preparation method thereof, belong to ceramic metallization field.
Background technology
AlN ceramic is widely used in the field such as microelectronics, photoelectron with advantages such as the thermal expansivity of the heat conductivility of its excellence, good specific inductivity and Si coupling, AlN ceramic surface metalation mode is various, as electroless plating, DPC, method for brazing etc., be ideal selection for direct copper method (DBC) power electronics, AlN-DBC can meet the comparatively harsh requirement such as power electronic devices high thermal conductance, highly reliable, big current.
AlN ceramic significant characteristic is the aggressiveness of resist melt metal, so relies on liquid phase directly to soak AlN ceramic and just becomes comparatively difficulty.Therefore, be necessary by AlN ceramic surface modification in DBC technique.Usually AlN ceramic high temperature oxidation more than 1200 DEG C is needed to make it Surface Creation one deck Al in traditional DBC technique 2o 3film realizes combining as transition layer and then with Cu within the scope of 1065 DEG C-1083 DEG C.But big area, continuous print copper and Al 2o 3in conjunction with relative difficulty, there is the defect such as bubble, white point at copper and Ceramic bond place, the existence of these defects obviously reduces the performance such as stripping strength, bonding strength, heat shock resistance, thermal conductivity of AlN-DBC substrate more.
Summary of the invention
The preparation method that the object of the invention is to solve AlN ceramic bonded copper base of the prior art is difficult to the reliable deposited technical problem connect realizing AlN ceramic and Copper Foil.
For reaching goal of the invention, the technical solution used in the present invention is: a kind of AlN ceramic bonded copper base, comprise: AlN ceramic, the deposited Copper Foil be connected in AlN ceramic, the compound modified layer of spinel structure is formed, containing CuAlO in the compound modified layer of described spinel structure between described AlN ceramic and Copper Foil 2, CuAl 2o 4, and Cu 2one or both in O, CuO.
In addition, present invention also offers the preparation method of above-mentioned AlN ceramic bonded copper base, comprise the steps:
S1, spraying nanometer Cu 2o forms compound coating on the surface in AlN ceramic;
S2, this is had to the AlN ceramic of compound coating, successively high temperature sintering in the rare gas element and air of micro-oxygen level, the mode of rear pickling removes oxide on surface, then dries;
S3, by Copper Foil chemical oxidation method preoxidation suitable for size, preoxidation solution medicine comprises Na 2s 2o 8, K 2s 2o 8in one, and the one in NaOH, KOH;
The Copper Foil that S4, the AlN ceramic obtained by step S2 and step S3 obtain carries out deposited connecing, obtained AlN ceramic bonded copper base.
Preferably, the thickness of described AlN ceramic is 0.38 ~ 1.0mm; The thickness of described Copper Foil is 0.2 ~ 0.3mm.
Preferably, the thickness of described AlN ceramic is 0.63mm; The thickness of described Copper Foil is 0.3mm.
Preferably, particle diameter is selected to be the nanometer Cu of 100 below nm in step S1 2o, compound thickness of coating is 0.05 ~ 0.15mm.
Preferably, in step S1, compound thickness of coating is 0.1mm.
Preferably; priority described in step S2 is high temperature sintering in the rare gas element and air of micro-oxygen level; refer to and first under the rare gas element Ar guard mode of micro-oxygen level, be sintered to T1 temperature; the insulation t1 time; again in atmosphere with the temperature rise rate of 1 ~ 1.5 DEG C/min from T1 temperature to T2 temperature; the insulation t2 time; wherein T1 is 900 ~ 1000 DEG C; the t1 time is 10 ~ 60Min; T2 is 1080 ~ 1100 DEG C; the t2 time is 10 ~ 60Min, then in mass concentration is to place 10 ~ 60Min in the HCl solution of 5%.
Preferably, described T1 is 1000 DEG C, and the t1 time is 40Min, and temperature rise rate is 1 DEG C/and min, T2 are 1090 DEG C, and the t2 time is 40Min, and pickling time is 40min.
Preferably, described step S4 carries out in atmosphere furnace, and protective atmosphere is the N that purity is greater than or equal to 99.99% 2, temperature is 1070 ~ 1080 DEG C, and the time is 5 ~ 20 Min.
Preferably, in described step S4, temperature is 1075 DEG C, and the time is 15Min.
Implement beneficial effect of the present invention:
1, the method for spraying is adopted can to control the thickness of the compound coating on AlN ceramic surface.
2, high temperature sintering is passed through, compound coating is while self densified sintering product, compound coating and AlN ceramic are closely linked, the compound modified layer of spinel structure of the even compact formed, AlN ceramic and Copper Foil can be separated completely, avoid Cu-O eutectic liquid phase to penetrate into inner AlN layer and AlN and react and generate bubble, thus improve yield rate;
3, the introducing of the compound modified layer of AlN ceramic surface spinel structure, improve the wetness degree on the relative AlN ceramic surface of Cu-O eutectic liquid to a great extent, reduce wetting angle, make Cu-O eutectic liquid fully can soak the surface of AlN ceramic mutually, the joint of Copper Foil and AlN ceramic is more easily realized; Meanwhile, compound modified layer also improves because Copper Foil and the thermal stresses of AlN ceramic do not mate the excessive defect of the AlN ceramic copper-clad base plate internal stress that causes.
Embodiment
embodiment 1
The preparation method of this AlN ceramic bonded copper base, comprises the steps:
S1, spraying: use the method for spraying to carry out spraying plated film on the surface that cleaned thickness is 0.63mmAlN ceramic substrate, make the surface of AlN ceramic form a nanometer Cu 2o coating, the final zinc coat thickness control needed is at 0.1mm;
S2, sintering: will after spraying; 1000 DEG C of temperature are sintered under the AlN ceramic that surface is formed with compound coating is first placed on the rare gas element Ar guard mode of micro-oxygen level; insulation 40Min; then the temperature rise rate of 1 DEG C/min, from 1000 DEG C of temperature to 1090 DEG C of temperature, is incubated 40Min in atmosphere.Be place 40Min in the HCl solution of 5% again in mass concentration, remove oxide on surface.In sintering process, the surface oxidation of AlN ceramic forms Al 2o 3while thin layer, also can there is correlated response in compound coating, and various chemical equation is specific as follows:
AlN+O 2→Al 2O 3+ N 2
Al 2O 3+ Cu 2O→Cu AlO 2
AlN+Cu 2O+O 2→Cu AlO 2+ N 2
As from the foregoing, compound coating while self densified sintering product, also can with AlN ceramic (or the Al on AlN ceramic surface 2o 3layer) be closely adhered to together.
The oxidation of S3, Copper Foil: the Copper Foil of cutting suitable dimension is put into mass concentration is the Na2S2O8 of 5%, the solution of the NaOH of 10% soaks 5Min copper foil surface and generate Cu at 25 DEG C 2o; The thickness of described Copper Foil is 0.3mm.Concrete chemical equation is as follows:
Na 2S 2O 8+2Cu+2 NaOH→Cu 2O↓+2 Na 2SO 4+H 2O。
The deposited of S4, Copper Foil and AlN ceramic connects: undertaken applying connect putting into tube-type atmosphere furnace after superimposed to the AlN ceramic through high temperature sintering and Copper Foil through preoxidation, protective atmosphere is N 2(purity>=99.99%), deposited jointing temp is 1075 DEG C, and the surface of Copper Foil forms Cu-O eutectic liquid phase, and soaking time is 15Min, then cool to room temperature, then removes the preoxidation layer on non-binding of Copper Foil, obtained AlN ceramic bonded copper base.
In the AlN ceramic bonded copper base finally obtained, stripping strength >=6N/mm; Bubble rate≤10%.
embodiment 2
The preparation method of this AlN ceramic bonded copper base, comprises the steps:
S1, spraying: use the method for spraying to carry out spraying plated film on the surface that cleaned thickness is 0.38mmAlN ceramic substrate, make the surface of AlN ceramic form a nanometer Cu 2o coating, the final zinc coat thickness control needed is at 0.05mm;
S2, sintering: will after spraying; 900 DEG C of temperature are sintered under the AlN ceramic that surface is formed with compound coating is first placed on the rare gas element Ar guard mode of micro-oxygen level; insulation 10Min; then the temperature rise rate of 1.5 DEG C/min, from 900 DEG C of temperature to 1100 DEG C of temperature, is incubated 10Min in atmosphere.Be place 10Min in the HCl solution of 5% again in mass concentration, remove oxide on surface;
The oxidation of S3, Copper Foil: the Copper Foil of cutting suitable dimension is put into the Na that mass concentration is 5% 2s 2o 8, 10% KOH solution in soak at 25 DEG C 5Min copper foil surface generate Cu 2o; The thickness of described Copper Foil is 0.2mm.
The deposited of S4, Copper Foil and AlN ceramic connects: undertaken applying connect putting into tube-type atmosphere furnace after superimposed to the AlN ceramic through high temperature sintering and Copper Foil through preoxidation, protective atmosphere is N 2(purity>=99.99%), deposited jointing temp is 1070 DEG C, and the surface of Copper Foil forms Cu-O eutectic liquid phase, and soaking time is 20Min, then cool to room temperature, then removes the preoxidation layer on non-binding of Copper Foil, obtained AlN ceramic bonded copper base.
The AlN ceramic bonded copper base stripping strength >=5N/mm finally obtained; Bubble rate≤10%.
embodiment 3
The preparation method of this AlN ceramic bonded copper base, comprises the steps:
S1, spraying: use the method for spraying to carry out spraying plated film on the surface that cleaned thickness is 1.0mmAlN ceramic substrate, make the surface of AlN ceramic form a nanometer Cu 2o coating, the final zinc coat thickness control needed is at 0.15mm;
S2, sintering: will after spraying; 1000 DEG C of temperature are sintered under the AlN ceramic that surface is formed with compound coating is first placed on the rare gas element Ar guard mode of micro-oxygen level; insulation 60Min; then the temperature rise rate of 1.2 DEG C/min, from 1000 DEG C of temperature to 1080 DEG C of temperature, is incubated 60Min in atmosphere.Be place 60Min in the HCl solution of 2.5% again in mass concentration, remove oxide on surface.
The oxidation of S3, Copper Foil: the Copper Foil of cutting suitable dimension is put into the K that mass concentration is 5% 2s 2o 8, 10% NaOH solution in soak at 25 DEG C 5Min copper foil surface generate Cu 2o; The thickness of described Copper Foil is 0.25mm.
The deposited of S4, Copper Foil and AlN ceramic connects: undertaken applying connect putting into tube-type atmosphere furnace after superimposed to the AlN ceramic through high temperature sintering and Copper Foil through preoxidation, protective atmosphere is N 2(purity>=99.99%), deposited jointing temp is 1080 DEG C, and the surface of Copper Foil forms Cu-O eutectic liquid phase, and soaking time is 5Min, then cool to room temperature, then removes the preoxidation layer on non-binding of Copper Foil, obtained AlN ceramic bonded copper base.
AlN ceramic bonded copper base >=the 5N/mm finally obtained; Bubble rate≤13%.
embodiment 4
The preparation method of this AlN ceramic bonded copper base, comprises the steps:
S1, spraying: use the method for spraying to carry out spraying plated film on the surface that cleaned thickness is 1.0mmAlN ceramic substrate, make the surface of AlN ceramic form a nanometer Cu 2o coating, the final zinc coat thickness control needed is at 0.1mm;
S2, sintering: will after spraying; 950 DEG C of temperature are sintered under the AlN ceramic that surface is formed with compound coating is first placed on the rare gas element Ar guard mode of micro-oxygen level; insulation 30Min; then the temperature rise rate of 1.3 DEG C/min, from 950 DEG C of temperature to 1090 DEG C of temperature, is incubated 30Min in atmosphere.Be place 50Min in the HCl solution of 5% again in mass concentration, remove oxide on surface.
The oxidation of S3, Copper Foil: the Copper Foil of cutting suitable dimension is put into the K that mass concentration is 5% 2s 2o 8, 10% KOH solution in soak at 25 DEG C 5Min copper foil surface generate Cu 2o; The thickness of described Copper Foil is 0.25mm.
The deposited of S4, Copper Foil and AlN ceramic connects: undertaken applying connect putting into tube-type atmosphere furnace after superimposed to the AlN ceramic through high temperature sintering and Copper Foil through preoxidation, protective atmosphere is N 2(purity>=99.99%), deposited jointing temp is 1075 DEG C, and the surface of Copper Foil forms Cu-O eutectic liquid phase, and soaking time is 13Min, then cool to room temperature, then removes the preoxidation layer on non-binding of Copper Foil, obtained AlN ceramic bonded copper base.
AlN ceramic bonded copper base >=the 6N/mm finally obtained; Bubble rate≤10%.

Claims (9)

1. a preparation method for AlN ceramic bonded copper base, is characterized in that:
S1, spraying nanometer Cu 2o forms compound coating on the surface in AlN ceramic;
S2, this is had to the AlN ceramic of compound coating, successively high temperature sintering in the rare gas element and air of micro-oxygen level, the mode of rear pickling removes oxide on surface, then dries;
S3, by Copper Foil chemical oxidation method preoxidation suitable for size, preoxidation solution medicine comprises Na 2s 2o 8, K 2s 2o 8in one, and the one in NaOH, KOH;
The Copper Foil that S4, the AlN ceramic obtained by step S2 and step S3 obtain carries out deposited connecing, obtained AlN ceramic bonded copper base.
2. the preparation method of AlN ceramic bonded copper base according to claim 1, is characterized in that: the thickness of described AlN ceramic is 0.38 ~ 1.0mm; The thickness of described Copper Foil is 0.2 ~ 0.3mm.
3. the preparation method of AlN ceramic bonded copper base according to claim 2, is characterized in that: the thickness of described AlN ceramic is 0.63mm; The thickness of described Copper Foil is 0.3mm.
4. the preparation method of AlN ceramic bonded copper base according to claim 3, is characterized in that: select particle diameter to be the nanometer Cu of 100 below nm in step S1 2o, compound thickness of coating is 0.05 ~ 0.15mm.
5. the preparation method of AlN ceramic bonded copper base according to claim 4, is characterized in that: in step S1, compound thickness of coating is 0.1mm.
6. the preparation method of AlN ceramic bonded copper base according to claim 4, it is characterized in that: the priority described in step S2 is high temperature sintering in the rare gas element and air of micro-oxygen level, refer to and first under the rare gas element Ar guard mode of micro-oxygen level, be sintered to T1 temperature, the insulation t1 time, again in atmosphere with the temperature rise rate of 1 ~ 1.5 DEG C/min from T1 temperature to T2 temperature, the insulation t2 time, wherein T1 is 900 ~ 1000 DEG C, the t1 time is 10 ~ 60min, T2 is 1080 ~ 1100 DEG C, the t2 time is 10 ~ 60min, then be place 10 ~ 60min in the HCl solution of 5% in mass concentration.
7. the preparation method of AlN ceramic bonded copper base according to claim 6, is characterized in that: described T1 is 1000 DEG C, and the t1 time is 40min, and temperature rise rate is 1 DEG C/and min, T2 are 1090 DEG C, and the t2 time is 40min, and pickling time is 40min.
8. the preparation method of AlN ceramic bonded copper base according to claim 6, is characterized in that: described step S4 carries out in atmosphere furnace, protective atmosphere is the N that purity is greater than or equal to 99.99% 2, temperature is 1070 ~ 1080 DEG C, and the time is 5 ~ 20 min.
9. the preparation method of AlN ceramic bonded copper base according to claim 8, is characterized in that: in described step S4, temperature is 1075 DEG C, and the time is 15 min.
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