CN103819067A - Extrusion charging vehicle for biogas digester - Google Patents

Extrusion charging vehicle for biogas digester Download PDF

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Publication number
CN103819067A
CN103819067A CN201410060112.6A CN201410060112A CN103819067A CN 103819067 A CN103819067 A CN 103819067A CN 201410060112 A CN201410060112 A CN 201410060112A CN 103819067 A CN103819067 A CN 103819067A
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China
Prior art keywords
pipe
extruding
extruding device
belt pulley
spiral stirrer
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Application number
CN201410060112.6A
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Chinese (zh)
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CN103819067B (en
Inventor
吕建强
王时龙
吕宸
陈联艮
刘敬福
魏庆来
佟金
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HUAIAN SUTONG MUNICIPLE-CONSTRUCTION Co Ltd
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HUAIAN SUTONG MUNICIPLE-CONSTRUCTION Co Ltd
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Priority to CN201410060112.6A priority Critical patent/CN103819067B/en
Publication of CN103819067A publication Critical patent/CN103819067A/en
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Publication of CN103819067B publication Critical patent/CN103819067B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

The invention discloses an extrusion charging vehicle for a biogas digester. The extrusion charging vehicle for a biogas digester comprises a vehicle hopper 1, a water tank 2, a control valve 3, a solenoid valve 4, a material extruder 5, a material extruder belt pulley 6, a belt I 7, a universal joint 8, a tractor 9, a gearbox belt pulley 10, a gearbox 11, a belt II 12, a helical agitator belt pulley 13, an automatic blade stirring device 14, a helical agitator 15 and a water pipe 16, can realize the daily charging work mechanization of the biogas digester, and simultaneously has charging and stirring functions. The extrusion charging vehicle can directly realize the charging through a charging port of a charging room of the biogas digester without opening a biogas digester cover, so the extrusion charging vehicle is safe to operate and has a high efficiency.

Description

Methane-generating pit extruding type charging vehicle
Technical field
The present invention relates to the daily reinforced operation of methane-generating pit.
Background technology
At present, the existing methane-generating pit of China is mainly small-sized household human and animal excreta class methane-generating pit, for guaranteeing that biogas bacterium has sufficient food and carries out normal metabolism, make aerogenesis normal and lasting, will constantly supplement fresh fermentation raw material, the old material of removable parts.According to the feature of rural household biogas generating pit fermentation raw material, after New-built Methane Tank operation one-phase, generally carry out approximately 5% daily charging and discharging every 5~10 days needs, to guarantee the factor of created gase of methane-generating pit.In recent years, along with the quick propelling of livestock and poultry breeding scale, and the variation of rural residence mode of life, disperse cultivation day by day to reduce, family, the rural area feces of livestock and poultry methane-generating pit take feces of livestock and poultry as main fermentation raw material, is often supplied raw materials by livestock and poultry cultivation.Daily the feeding in raw material of methane-generating pit generally fed in raw material between reinforced, and existing feed way is mainly hand-fed, and because charging opening size between reinforced is little, fowl cultivation is supplied raw materials and mostly is siccative, and hand-fed is very difficult, and working efficiency spy is low.For accelerating the generation of biogas, also need to stir to newly adding pan feeding, so that new, old material fully mixes, produce speed to increase biogas.
Summary of the invention
The object of the invention is to: a kind of methane-generating pit extruding type charging vehicle is provided, realizes the mechanize of the daily reinforced work of methane-generating pit, while feeding in raw material, there is agitating function simultaneously.The present invention does not need to open methane tank cover when reinforced, and between directly feeding in raw material by methane-generating pit, charging opening is reinforced, operational safety, and efficiency is high.
Technical solution of the present invention is: methane-generating pit extruding type charging vehicle of the present invention, formed by wagon box, water tank, control valve, magnetic valve, extruding device, extruding device belt pulley, belt I, universal joint, tractor, gearbox pulley, wheel box, belt II, spiral stirrer belt pulley, blade self-poking arrangement, spiral stirrer, water pipe, filling tube, feed-pipe, bend pipe, wherein each gearbox pulley that connects before and after wheel box, extruding device connects an extruding device belt pulley, and spiral stirrer connects a spiral stirrer belt pulley.Water tank is fixed on wagon box top by two stands, and water pipe is installed in water tank lower end, in the middle of water pipe, control valve, magnetic valve is installed, the size of control valve control amount of water, and while starting reinforced work, magnetic valve is opened the work of adding water.Wheel box is installed in the middle of the support of wagon box front, right-hand installation extruding device, left is installed spiral stirrer, and spiral stirrer below is connected with bend pipe.Wagon box is by tractor-drawn campaign.Wheel box is connected with tractor motive power output shaft by universal joint, access tractor dynamic power.Wheel box front end gearbox pulley is connected with extruding device belt pulley by belt I, imports power into extruding device, and extruding device pushes reinforced work.Wheel box rear end gearbox pulley is connected with spiral stirrer belt pulley by belt II, and spiral stirrer belt pulley drives spiral stirrer rotation, and siccative and water are stirred, and the material after stirring is advanced to wagon box below bend pipe simultaneously.Bend pipe is connected with feed-pipe, and feed-pipe is connected with extruding device lower end, and extruding device upper end is connected with filling tube, and filling tube end connects blade self-poking arrangement.
Wherein, extruding device is made up of housing, web plate, support stick, extruding rotor, binder pipe, support rotor, material extrusion turning axle.Inner walls is installed half-turn rubber pressing pipe, and binder pipe respectively import and export upper and lower with housing is connected.Material extrusion turning axle is installed in the middle of housing, material extrusion turning axle one end connects extruding device belt pulley, 2 web plates are installed in the middle of material extrusion turning axle, 2 web plates lay respectively at binder pipe both sides, 2 web plates evenly connect 3 extruding rotors by 120 °, when rotary work, push binder pipe, the methane-generating pit fermentation raw material being stirred is advanced to upper end by extruding device lower end, 3 extruding rotors can prevent feed back phenomenon; Stagger again 60 ° and evenly connect 3 support rotor by 120 °, when rotary work, strut binder pipe, make binder pipe keep circular arc state.Push rotor simultaneously, support rotor both sides respectively arrange 2 rotatable support sticks, make binder pipe position stability, further make binder pipe keep circular arc state.
Blade self-poking arrangement is made up of permanent sleeve, rotary sleeve, blade, and blade self-poking arrangement is arranged on filling tube end, and its permanent sleeve is connected with filling tube, and permanent sleeve is connected with rotary sleeve rotatably, and 4 blade pass are crossed bearing pin and are connected on rotary sleeve.
When work, methane-generating pit extruding type charging vehicle is travelled to the reinforced methane-generating pit of need place.First adjust according to actual needs control valve, to the needs water yield.Filling tube is dropped in sludge gas pond feed.Connect the power output shaft of tractor, the power output shaft of tractor is imported power into wheel box by universal joint, wheel box rear end gearbox pulley is connected with spiral stirrer belt pulley by belt II, the rotation of band wheel drive spiral stirrer, magnetic valve is opened simultaneously, water tank is by the water pipe work that adds water, and siccative and water mix and stir dilution by spiral stirrer, the material after stirring is advanced to wagon box below bend pipe simultaneously.Wheel box front end gearbox pulley is connected with extruding device belt pulley by belt I simultaneously, import power into extruding device, the extruding rotor extruding binder pipe that 3 intervals are 120 °, the methane-generating pit fermentation raw material being stirred is advanced to upper end by extruding device lower end, extruding device upper and lower ends mineralization pressure is poor simultaneously, material in bend pipe is upwards aspirated by feed-pipe, and material drops in methane-generating pit by filling tube.The material of extruding promotes 4 blades of blade self-poking arrangement and opens, and whipping appts rotation simultaneously produces stirs action.In reinforced, can manually pull filling tube, material is added in methane-generating pit equably.
The present invention has the following advantages:
1, methane-generating pit extruding type charging vehicle of the present invention, has squeeze force and the agitating function that adds water, and can supply raw materials to fowl cultivation, directly feeds in raw material, and raw material can directly carry out siccative transportation.
2, methane-generating pit extruding type charging vehicle of the present invention, does not need to open methane tank cover when reinforced, and between directly feeding in raw material by methane-generating pit, charging opening is reinforced, operational safety, and efficiency is high.
3, methane-generating pit extruding type charging vehicle of the present invention, filling tube front end is provided with blade self-poking arrangement, has agitating function when reinforced.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is squeezing device structural representation of the present invention.
Fig. 3 is self-poking arrangement work schematic diagram of the present invention.
In figure: 1, wagon box, 2, water tank, 3, control valve, 4, magnetic valve, 5, extruding device, 6, extruding device belt pulley, 7, belt I, 8, universal joint, 9, tractor, 10, gearbox pulley, 11, wheel box, 12, belt II, 13, spiral stirrer belt pulley, 14, blade self-poking arrangement, 15, spiral stirrer, 16, water pipe, 17, filling tube, 18, housing, 19, web plate, 20, support stick, 21, extruding rotor, 22, binder pipe, 23, support rotor, 24, material extrusion turning axle, 25, feed-pipe, 26, permanent sleeve, 27, rotary sleeve, 28, blade, 29, bend pipe.
Embodiment
As Figure 1-3, methane-generating pit extruding type charging vehicle of the present invention, by wagon box 1, water tank 2, control valve 3, magnetic valve 4, extruding device 5, extruding device belt pulley 6, belt I7, universal joint 8, tractor 9, gearbox pulley 10, wheel box 11, belt II12, spiral stirrer belt pulley 13, blade self-poking arrangement 14, spiral stirrer 15, water pipe 16, filling tube 17, feed-pipe 25, bend pipe 29 forms, the wherein each gearbox pulley 10 that connects in wheel box 11 front and back, extruding device 5 connects an extruding device belt pulley 6, spiral stirrer 15 connects a spiral stirrer belt pulley 13.Water tank 2 is fixed on wagon box 1 top by two stands, and water pipe 16 is installed in water tank 2 lower ends, in the middle of water pipe 16, control valve 3, magnetic valve 4 is installed, and control valve 3 is controlled the size of amount of water, and while starting reinforced work, magnetic valve 4 is opened the work of adding water.In the middle of wagon box 1 front support, wheel box 11 is installed, right-hand installation extruding device 5, left is installed spiral stirrer 15, spiral stirrer 15 below bridge pieces 29.Wagon box 1 is by tractor 9 pulling motions.Wheel box 11 is connected with tractor 9 power output shaft by universal joint 8, access tractor dynamic power.Wheel box 11 front end gearbox pulleies 10 are connected with extruding device belt pulley 6 by belt I7, import power into extruding device 5, and extruding device 5 pushes reinforced work.Wheel box 11 rear end gearbox pulleies 10 are connected with spiral stirrer belt pulley 13 by belt II, and spiral stirrer belt pulley 13 drives spiral stirrer 15 to rotate, and siccative and water are stirred, and the material after stirring are advanced to wagon box 1 below bend pipe 29 simultaneously.Bend pipe 29 is connected with feed-pipe 25, and feed-pipe 25 is connected with extruding device 5 lower ends, and extruding device 5 upper ends are connected with filling tube 17, and filling tube 17 ends connect blade self-poking arrangement 14.
Wherein, extruding device 5 is made up of housing 18, web plate 19, support stick 20, extruding rotor 21, binder pipe 22, support rotor 23, material extrusion turning axle 24.Housing 18 inwalls are installed half-turn rubber pressing pipes 22, and binder pipe 22 respectively import and export upper and lower with housing 18 is connected.Material extrusion turning axle 24 is installed in the middle of housing 18, material extrusion turning axle 24 one end connect extruding device belt pulley 6,2 web plates 19 are installed in the middle of material extrusion turning axle 24,2 web plates 19 lay respectively at binder pipe 22 both sides, 2 web plates 19 evenly connect 3 extruding rotors 21 by 120 °, push binder pipe 22 when rotary work, and the methane-generating pit fermentation raw material being stirred is advanced to upper end by extruding device 5 lower ends, form actual reinforced power, 3 extruding rotors 21 are set and can prevent feed back phenomenon; Stagger again 60 ° and evenly connect 3 support rotor 23 by 120 °, when rotary work, strut binder pipe 22, make binder pipe 22 keep circular arc state.Push rotor 21 simultaneously, support rotor 23 both sides respectively arrange 2 rotatable support sticks 20, make binder pipe 22 position stabilities, further make binder pipe 22 keep circular arc state.
Blade self-poking arrangement 14 is arranged on filling tube 17 ends, and its permanent sleeve 26 is connected with filling tube 17, and permanent sleeve 26 is connected with rotary sleeve 27 rotatably, and 4 blades 28 are connected on rotary sleeve 27 by bearing pin.
When work, methane-generating pit extruding type charging vehicle is travelled to the reinforced methane-generating pit of need place.First adjust according to actual needs control valve 3, to the needs water yield.Filling tube 17 is dropped in sludge gas pond feed.Connect the power output shaft of tractor 9, the power output shaft of tractor 9 is imported power into wheel box 11 by universal joint 8, wheel box 11 rear end gearbox pulleies 10 are connected with spiral stirrer belt pulley 13 by belt II, belt wheel 13 drives spiral stirrer 15 to rotate, magnetic valve 4 is opened simultaneously, water tank 2 is by water pipe 16 work that adds water, and siccative and water mix and stir dilution by spiral stirrer 15, the material after stirring is advanced to wagon box 1 below bend pipe 29 simultaneously.Wheel box 11 front end gearbox pulleies 10 are connected with extruding device belt pulley 6 by belt I7 simultaneously, import power into extruding device 5, the extruding rotor 21 rotary squeezing binder pipes 22 that 3 intervals are 120 °, the methane-generating pit fermentation raw material being stirred is advanced to upper end by extruding device 5 lower ends, extruding device 5 upper and lower ends mineralization pressures are poor simultaneously, material in bend pipe 29 is upwards aspirated by feed-pipe 25, and material drops in methane-generating pit by filling tube 17.The material of extruding promotes 4 blades 28 of blade self-poking arrangement 14 and opens, and whipping appts 14 rotations simultaneously produce stirs action.In reinforced, can manually pull filling tube 17, material is added in methane-generating pit equably.
The part that the present invention does not relate to all prior art that maybe can adopt same as the prior art is realized.

Claims (3)

1. methane-generating pit extruding type charging vehicle, it is characterized in that: described methane-generating pit extruding type charging vehicle comprises: wagon box (1), water tank (2), control valve (3), magnetic valve (4), extruding device (5), extruding device belt pulley (6), belt I (7), universal joint (8), tractor (9), gearbox pulley (10), wheel box (11), belt II (12), spiral stirrer belt pulley (13), blade self-poking arrangement (14), spiral stirrer (15), water pipe (16), filling tube (17), feed-pipe (25), bend pipe (28) composition, wherein each gearbox pulley (10) that connects before and after wheel box (11), extruding device (5) connects an extruding device belt pulley (6), spiral stirrer (15) connects a spiral stirrer belt pulley (13), water tank (2) is fixed on wagon box (1) top by two stands, water pipe (16) is installed in water tank (2) lower end, and control valve (3), magnetic valve (4) are installed in the middle of water pipe (16), wheel box (11) is installed in the middle of the support of wagon box (1) front, right-hand installation extruding device (5), left is installed spiral stirrer (15), spiral stirrer (15) below bridge piece (28), wheel box (11) is connected with tractor (9) power output shaft by universal joint (8), access tractor dynamic power, wheel box (11) front end gearbox pulley (10) is connected with extruding device belt pulley (6) by belt I (7), import power into extruding device (5), extruding device (5) pushes reinforced work, wheel box (11) rear end gearbox pulley (10) is connected with spiral stirrer belt pulley (13) by belt II, and spiral stirrer belt pulley (13) drives spiral stirrer (15) rotation, bend pipe 28 is connected with feed-pipe (25), feed-pipe (25) is connected with extruding device (5) lower end, extruding device (5) upper end is connected with filling tube (17), and filling tube (17) end connects blade self-poking arrangement (14).
2. methane-generating pit extruding type charging vehicle according to claim 1, is characterized in that: extruding device (5) is made up of housing (18), web plate (19), support stick (20), extruding rotor (21), binder pipe (22), support rotor (23), material extrusion turning axle (24); Housing (18) inwall is installed half-turn rubber pressing pipe (22), and binder pipe (22) respectively import and export upper and lower with housing (18) is connected; Material extrusion turning axle (24) is installed in the middle of housing (18), material extrusion turning axle (24) one end connects extruding device belt pulley (6), 2 web plates (19) are installed in the middle of material extrusion turning axle (24), 2 web plates (19) lay respectively at binder pipe (22) both sides, 2 web plates (19) evenly connect 3 extruding rotors (21) by 120 °, push binder pipe (22) when rotary work; Stagger again 60 ° and evenly connect 3 support rotor (23) by 120 °, when rotary work, strut binder pipe (22), make binder pipe (22) keep circular arc state; Push rotor (21) simultaneously, support rotor (23) both sides respectively arrange 2 rotatable support sticks (20).
3. methane-generating pit extruding type charging vehicle according to claim 1, it is characterized in that: blade self-poking arrangement (14) is made up of permanent sleeve (26), rotary sleeve (27), blade (28), blade self-poking arrangement (14) is arranged on filling tube (17) end, its permanent sleeve (26) is connected with filling tube (17), permanent sleeve (26) is connected rotatably with rotary sleeve (27), and 4 blades (28) are connected on rotary sleeve (27) by bearing pin.
CN201410060112.6A 2014-02-24 2014-02-24 Extrusion charging vehicle for biogas digester Expired - Fee Related CN103819067B (en)

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CN103819067B CN103819067B (en) 2015-05-13

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1058463A (en) * 1991-07-02 1992-02-05 浙江大学 High concentration, high viscosity coal washing mud are carried the feed method and system
JP2004315260A (en) * 2003-04-14 2004-11-11 Atex Co Ltd Stirring and discharging device for compost or the like
CN201406167Y (en) * 2009-02-12 2010-02-17 淮安市苏通市政机械有限公司 Walking tractor gearbox power takeoff device of biogas slurry and residues discharge vehicle
WO2011087265A2 (en) * 2010-01-14 2011-07-21 벽산엔지니어링주식회사 Anaerobic digester
CN102179198A (en) * 2011-03-11 2011-09-14 中国重型机械研究院有限公司 Stirring disc screen type feeding machine
CN203754572U (en) * 2014-02-24 2014-08-06 淮安市苏通市政机械有限公司 Biogas digester extrusion type charging car

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1058463A (en) * 1991-07-02 1992-02-05 浙江大学 High concentration, high viscosity coal washing mud are carried the feed method and system
JP2004315260A (en) * 2003-04-14 2004-11-11 Atex Co Ltd Stirring and discharging device for compost or the like
CN201406167Y (en) * 2009-02-12 2010-02-17 淮安市苏通市政机械有限公司 Walking tractor gearbox power takeoff device of biogas slurry and residues discharge vehicle
WO2011087265A2 (en) * 2010-01-14 2011-07-21 벽산엔지니어링주식회사 Anaerobic digester
CN102179198A (en) * 2011-03-11 2011-09-14 中国重型机械研究院有限公司 Stirring disc screen type feeding machine
CN203754572U (en) * 2014-02-24 2014-08-06 淮安市苏通市政机械有限公司 Biogas digester extrusion type charging car

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Granted publication date: 20150513

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