CN103818141B - A kind of preparation method of CD books and making production line thereof - Google Patents
A kind of preparation method of CD books and making production line thereof Download PDFInfo
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- CN103818141B CN103818141B CN201410070486.6A CN201410070486A CN103818141B CN 103818141 B CN103818141 B CN 103818141B CN 201410070486 A CN201410070486 A CN 201410070486A CN 103818141 B CN103818141 B CN 103818141B
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Abstract
The present invention relates to book printing technical field, be specifically related to a kind of preparation method of CD books and make production line, this preparation method comprises the steps: that A, bookblock make: book contents be printed on paper; The paper folding printed is become suitable size; The paper that folding is good forms bookblock in order; B, sealing processes: by front cover print matter on paper; The paper cutting printed is become multiple front cover; CD is affixed on the front cover cut; C, bookblock, front cover fit: with the bookblock fit of gathering leaves of a book after being applied glue at seam place in the front cover posting CD, obtain finished books; Finished books after mucilage binding flattened and cuts, obtaining CD books.This making production line comprises printing machine, folding machine, cover page machine, automatically pastes CD player, adhesive binder and guillotine.The present invention is by being first affixed on front cover by CD, and then direct mucilage binding front cover, can obtain CD books, can significantly improve books and paste CD efficiency.
Description
Technical field
The present invention relates to book printing technical field, be specifically related to a kind of preparation method of CD books and make production line.
Background technology
Along with the development of society, the pursuit of people to material progress and cultural and ideological progress improves constantly, and the collection of books and reading are also to superior development.People not only require novelty and the high-quality of book contents, also require that books have the appearance of attractive in appearance, neat, superior, a hard-cover type simultaneously, could meet the needs such as different levels personnel reading or collection like this.
A large amount of books all can attach CD now, the preparation method of subsidiary CD books manually CD is attached on the front cover of books at one-tenth postscript, general meeting connects double-faced sticking paper on CD bag, after manually the release liners part of double-faced sticking paper being removed, manually post after CD and front cover location again, need a lot of manual operation, production efficiency is low.
Summary of the invention
In order to overcome the shortcoming and defect existed in prior art, the object of the present invention is to provide a kind of preparation method of CD books, this preparation method is simple to operate, and production efficiency is high, can large-scale industrial production.
Another object of the present invention is to the making production line providing a kind of CD books, make CD books by this making production line, production efficiency is high, and cost is low.
Object of the present invention is achieved through the following technical solutions: a kind of preparation method of CD books, comprises the steps:
A, bookblock make
A1, page printing: book contents is printed on paper;
A2, folding: the paper folding printed in steps A 1 is become suitable size;
A3, to gather leaves of a book: paper good for folding in steps A 2 is formed bookblock in order;
B, sealing processes
B1, front cover printing: by front cover print matter on paper;
B2, front cover cut: the paper cutting printed in step B1 is become multiple front cover;
B3, subsides CD: CD is affixed on the front cover cut in step B2;
C, bookblock, front cover fit
C1, mucilage binding: with the bookblock fit of gathering leaves of a book in steps A 3 after being applied glue at seam place in the front cover posting CD in step B3, obtain finished books;
C2, to cut online: the finished books after mucilage binding flattened and cuts, obtaining CD books.
Further, steps A 21, sticky end leaf is also comprised between described steps A 2 and described steps A 3: the paper that folding is good is stained with front and back end leaf.
Further, steps A 31, locking wire is also comprised after described steps A 3: the bookblock of gathering leaves of a book is carried out locking wire process.
Another object of the present invention is achieved through the following technical solutions: a kind of making production line of CD books, comprise printing machine, folding machine, cover page machine, automatically paste CD player, adhesive binder and guillotine, printing machine, folding machine, cover page machine are connected by the first conveyer belt successively with adhesive binder, automatic subsides CD player is connected by the second conveyer belt with adhesive binder, and adhesive binder is connected by the 3rd conveyer belt with guillotine.
Further, described cover page machine comprises the first frame, be installed on signature conveyer and the power set of the first frame, power set are arranged at the below of signature conveyer, it is characterized in that: signature conveyer comprises and pushes away book bar and book supporting board, push away book bar and book supporting board is slidably connected, power set comprise motor, worm-gear speed reducer, belt gear and cam drive, belt gear comprises the first belt pulley and the second belt pulley that are connected by belt, motor comprises machine shaft, first belt pulley is connected to machine shaft, worm-gear speed reducer comprises power shaft and output shaft, second belt pulley is connected to power shaft, cam drive is connected to output shaft, push away book bar and be connected to cam drive, the diameter ratio of the first belt pulley and the second belt pulley is 1.5 ~ 2:1.
Further, described cam drive comprises cam, swing arm, fork and connecting rod, cam is connected to the output shaft of worm-gear speed reducer, one end and first frame of swing arm are hinged, the other end and the fork of swing arm are hinged, and fork is connected with the first housing slide away from the other end of the hinged end with swing arm, and one end of connecting rod is connected to fork, the other end of connecting rod is connected to and pushes away book bar, and cam is conflicted with swing arm and is connected.
Wherein, machine shaft is fixed with tensioning sleeve, and the first belt pulley and tensioning sleeve are bolted.
Wherein, also comprise book apparatus under signature, under signature, book apparatus is arranged at the top of signature conveyer, and under signature, book apparatus to include under outer note book frame under book frame and interior note.
Wherein, also include paging suction nozzle and point book bar, paging suction nozzle is arranged at signature conveyer corresponding to the region under book frame under outer note and interior note between book frame, and point book bar is arranged at signature conveyer corresponding to the region under paging suction nozzle and interior note between book frame.
Wherein, signature conveyer is provided with gear note bar corresponding to the region under book frame under outer note and interior note between book frame, and paging suction nozzle is fixed on gear note bar.
Further, described automatic subsides CD player comprises subsides CD player unit automatically, automatic subsides CD player unit comprises workbench, send cover device, glue spreading apparatus, send optical disc apparatus, press fit device, material collecting device and the driving front cover drive unit from sending cover device to move to material collecting device, cover device and material collecting device is sent to be individually fixed in the two ends of workbench, glue spreading apparatus, send optical disc apparatus and press fit device to be all fixed on workbench side and moving direction along front cover be arranged in order, drive unit is fixed on bottom workbench.
Wherein, also comprise first control device, described in send cover device, described glue spreading apparatus, described in send optical disc apparatus, described press fit device and described drive unit to be electrically connected with first control device respectively.
Wherein, describedly send cover device to comprise front cover placing box, be arranged at the first adsorbent equipment above front cover placing box, be fixed on the first adsorbent below the first adsorbent equipment, drive the first adsorbent equipment move to first cylinder of described workbench one end from front cover placing box and be fixed on the first induction electric eye of the first adsorbent equipment, the first cylinder, the first induction electric eye are electrically connected with described first control device respectively.
Wherein, describedly send optical disc apparatus to comprise CD placing box, be arranged at the second adsorbent equipment above CD placing box, be fixed on the second adsorbent below the second adsorbent equipment and drive the second adsorbent equipment move to the second cylinder of described workbench side from CD placing box and be fixed on the second induction electric eye of the second adsorbent equipment, the second cylinder, the second induction electric eye are electrically connected with described first control device respectively.
Wherein, described press fit device comprises and is fixed on the 3rd cylinder above described workbench, the clutch shaft bearing seat being fixed on the 3rd cylinder bottom, the first compression screw rod being arranged in clutch shaft bearing seat, is fixed on the first compressive plate bottom the first compression screw rod, is fixed on the compact heap bottom the first compressive plate and is fixed on the 3rd induction electric eye of the 3rd cylinder, and the 3rd cylinder, the 3rd induction electric eye are electrically connected with described first control device respectively.
Wherein, the positioner that front cover is positioned is fixed with above described workbench.
Wherein, described positioner comprises hairbrush.
Wherein, offer the first bar hole in the middle part of described workbench, described drive unit is chain drive, and the chain of chain drive is arranged in the first bar hole, chain is fixed with multiple block for promoting front cover movement.
Wherein, described compact heap is two, and two compact heaps are individually fixed in the two ends of the first compressive plate.
Wherein, described automatic subsides CD player comprises two and automatically pastes CD player unit, and two are pasted CD player unit relatively and be wholely set automatically.
Further, described guillotine comprises the second frame, is fixed on the base plate in the second frame and is fixed on pneumatic shuttle and the cutting means of the second frame top, base plate top is fixed with pressing mold, pressing plate is fixed with bottom pneumatic shuttle, pressing plate is relative with pressing mold and arranges in gap, and the corresponding CD position having pasted CD books of pressing mold offers the CD storage tank for holding optical disk.
Wherein, also comprise second control device, described pneumatic shuttle comprise be fixed on the second frame top four-cylinder, be fixed on the second bearing block bottom four-cylinder, be arranged in second of the second bearing block the compression screw rod, be fixed on the second compressive plate bottom the second compression screw rod and be fixed on the 4th induction electric eye of four-cylinder, second compressive plate is fixedly connected with described pressing plate, and second control device is responded to electric eye with four-cylinder, the 4th respectively and is electrically connected.
Wherein, described pneumatic shuttle also comprises the magnetic valve and air valve that are fixed on the second bearing block top, and magnetic valve is electrically connected with described second control device, and magnetic valve is connected with air valve by tracheae, described air valve offers air inlet and gas outlet, and gas outlet is communicated with four-cylinder.
Wherein, described cutting means comprises the 5th cylinder being fixed on the second frame top rear, the horizontal cutting means being fixed on the 5th cylinder output, is individually fixed in two the 6th cylinders of the second frame top both sides and is individually fixed in two device for longitudinally cutting of two the 6th cylinder outputs, horizontal cutting means comprises horizontal cutting knife, device for longitudinally cutting comprises longitudinally cutting cutter, and the 5th cylinder, the 6th cylinder are electrically connected with described second control device respectively.
Wherein, described pressing mold comprises substrate and is fixed on the hollowed-out board at substrate top.
Wherein, described pressing mold is the pressing mold be made up of abrasive rubber.
Wherein, the second bar hole is offered in the middle part of described pressing mold.
Wherein, the cross section of described CD storage tank is connected and composed successively by one section of circular arc and three limits, and three limits are in " Qian " font.
Further, between described folding machine and described cover page machine, be provided with stickers lining machine, stickers lining machine by the first conveyer belt respectively with folding machine, overlap page machine and be connected;
Described stickers lining machine comprises the 3rd frame, all be arranged at the stickers lining device of the 3rd frame, sizer and driving mechanism, sizer is arranged at the side of stickers lining device, stickers lining device is all connected with driving mechanism with sizer, sizer comprises gluing wheel, also comprise the Isolating Switch controlling sizer and the synchronous operation of stickers lining device or independent operating, driving mechanism comprises the first drive motors and the second drive motors, first drive motors drives and connects stickers lining device, second drive motors drives and connects gluing wheel, Isolating Switch is connected with the 3rd frame and is movably set between the output shaft of sizer and the first drive motors.
Further, described Isolating Switch comprises main shaft, travelling gear, the switch positioning sheath cylinder that is fixedly connected with the 3rd frame, travelling gear is coaxially connected with main shaft, main shaft is arranged in switch positioning sheath cylinder and is flexibly connected with switch positioning sheath cylinder, switch positioning sheath cylinder is arranged at the top of travelling gear, Isolating Switch also comprises the screens crossbeam being fixed on main shaft, and the inwall of switch positioning sheath cylinder is provided with draw-in groove, and screens crossbeam is connected in draw-in groove; The output shaft of the first drive motors offers the interface mated with main shaft, sizer comprises driven gear, driven gear is arranged at the below of gluing wheel, draw-in groove comprises the first draw-in groove and the second draw-in groove, second draw-in groove is opened in the side of the first draw-in groove and is arranged at the below of the first draw-in groove, when spindle mobility is connected in the first draw-in groove to screens crossbeam, when the top of main shaft is plugged in interface, driven gear engages with travelling gear; When spindle mobility is connected in the second draw-in groove to screens crossbeam, the top of main shaft is separated with interface, and driven gear is arranged at the below of travelling gear.
Wherein, the bottom of main shaft is provided with handle.
Wherein, sizer also comprises rotating shaft, glue filling trough and defeated glue portion, and the second drive motors drives connection rotating shaft, gluing wheel is all coaxially connected with rotating shaft with driven gear, defeated glue portion offers defeated glue passage, and one end of defeated glue passage is communicated with glue filling trough, and the other end of defeated glue passage is connected to gluing wheel.
Wherein, the bottom of glue filling trough offers the opening connecting defeated glue passage, and opening part is provided with flow valve.
Further, be provided with book sewing machine between described cover page machine and described adhesive binder, book sewing machine is connected with cover page machine, adhesive binder respectively by the first conveyer belt.
Beneficial effect of the present invention is: preparation method of the present invention is by being first affixed on front cover by CD, then direct mucilage binding front cover, CD books can be obtained, compared with on traditional front cover becoming postscript manually CD to be attached to books, books can be significantly improved and paste CD efficiency.
Preparation method of the present invention is simple to operate, and production efficiency is high, can large-scale industrial production.
Cover page machine of the present invention increases the gearratio of power set, and transmission efficiency is high, greatly improves the speed pushing away book bar, and then realizes the speed-raising of cover page machine, has increased substantially the production efficiency of cover page machine and the processing of folding machine line.
Automatic subsides CD player of the present invention, by automatically locating after front cover glue spraying, compresses after automatically sticking CD, saves the cost of a large amount of manpower, improves the efficiency and quality of pasting CD.
Cutting means of the present invention passes through first to utilize craft or machine to be affixed on the front cover of books by CD, then direct mucilage binding front cover, then pressing mold correspondence has been pasted the CD position hollow out of CD books, avoids the front cover of books to produce impression when weight.Cutting means of the present invention can significantly improve books and paste CD efficiency, can also avoid pasting because the later stage is manual CD simultaneously and to damage books.
Stickers lining machine of the present invention can effectively avoid the gluing wheel of sizer to stop not turning, and then avoids the glue mummification of gluing wheel, and eliminate the operation of cleaning glue wheel, save man-hour, production efficiency is high.
Making production line of the present invention all improves cover page machine, the structure of automatically pasting CD player, guillotine and stickers lining machine, and make CD books by this making production line, production efficiency is high, and cost is low.
accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of cover page machine of the present invention.
Fig. 3 is the generalized section of motor of the present invention.
Fig. 4 is the structural representation of automatic subsides CD player of the present invention.
Fig. 5 is the structural representation sending cover device of the present invention.
Fig. 6 is the structural representation sending optical disc apparatus of the present invention.
Fig. 7 is the structural representation of press fit device of the present invention.
Fig. 8 is the front view of guillotine of the present invention.
Fig. 9 is the left view of guillotine of the present invention.
Figure 10 is the scheme of installation of air valve of the present invention and described magnetic valve.
Figure 11 is the perspective view of pressing mold of the present invention.
Figure 12 is the structural representation of stickers lining machine of the present invention.
Reference numeral is: 1-printing machine, 2-folding machine, 3-cover page machine, 4-automatically paste CD player, 5-adhesive binder, 6-guillotine, 7-stickers lining machine, 8-book sewing machine;
30-the first frame, 31-signature conveyer, 311-push away book frame, 34-paging suction nozzle, 35-point book bar, 36-gear note bar under book frame under book apparatus under book bar, 312-book supporting board, 32-power set, 321-motor, the 322-the first belt pulley, the 323-the second belt pulley, 324-tensioning sleeve, 325-bolt, 326-cam, 327-swing arm, 328-fork, 329-connecting rod, 33-signature, 331-outer note, 332-interior note;
41-workbench, 411-the first bar hole, 42-send cover device, 421-front cover placing box, 422-the first adsorbent equipment, 423-the first adsorbent, 424-the first cylinder, 425-the first induction electric eye, 43-glue spreading apparatus, 44-send optical disc apparatus, 441-CD placing box, 442-the second adsorbent equipment, 443-the second adsorbent, 444-the second cylinder, 445-the second induction electric eye, 45-press fit device, 451-the three cylinder, 452-clutch shaft bearing seat, 453-the first compression screw rod, 454-the first compressive plate, 455-compact heap, 456-the three induction electric eye, 46-material collecting device, 47-first control device, 48-positioner, 49-chain, 491-block,
61-the second frame, 62-base plate, 63-pressing mold, 631-CD storage tank, 632-substrate, 633-hollowed-out board, 634-the second bar hole, 64-pressing plate, 65-second control device, 661-the four-cylinder, 662-the second bearing block, 663-the second compression screw rod, 664-the second compressive plate, 665-the four induction electric eye, 666-magnetic valve, 667-air valve, 668-air inlet, 669-gas outlet, 671-the five cylinder, 672-the six cylinder, 673-horizontal cutting knife, 674-longitudinally cutting cutter,
71-the three frame, 72-stickers lining device, 73-sizer, 731-rotating shaft, 732-gluing wheel, 733-driven gear, 734-glue filling trough, 735-defeated glue portion, 736-defeated glue passage, the 74-the first drive motors, 741-output shaft, the 75-the second drive motors, 76-Isolating Switch, 761-main shaft, 762-travelling gear, 763-screens crossbeam, 764-switch positioning sheath cylinder, 765-handle.
detailed description of the invention:
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment and accompanying drawing 1 ~ 12, the present invention is further illustrated, and the content that embodiment is mentioned not is limitation of the invention.
Embodiment 1
A preparation method for CD books, comprises the steps:
A, bookblock make
A1, page printing: book contents is printed on paper;
A2, folding: the paper folding printed in steps A 1 is become suitable size;
A3, to gather leaves of a book: paper good for folding in steps A 2 is formed bookblock in order;
B, sealing processes
B1, front cover printing: by front cover print matter on paper;
B2, front cover cut: the paper cutting printed in step B1 is become multiple front cover;
B3, subsides CD: CD is affixed on the front cover cut in step B2;
C, bookblock, front cover fit
C1, mucilage binding: with the bookblock fit of gathering leaves of a book in steps A 3 after being applied glue at seam place in the front cover posting CD in step B3, obtain finished books;
C2, to cut online: the finished books after mucilage binding flattened and cuts, obtaining CD books.
In the present embodiment, also comprise steps A 21, sticky end leaf between described steps A 2 and described steps A 3: the paper that folding is good is stained with front and back end leaf.
In the present embodiment, also comprise steps A 31, locking wire after described steps A 3: the bookblock of gathering leaves of a book is carried out locking wire process.
See Fig. 1 ~ 12, a kind of making production line of CD books, comprise printing machine 1, folding machine 2, cover page machine 3, automatically paste CD player 4, adhesive binder 5 and guillotine 6, printing machine 1, folding machine 2, cover page machine 3 are connected by the first conveyer belt successively with adhesive binder 5, automatic subsides CD player 4 is connected by the second conveyer belt with adhesive binder 5, and adhesive binder 5 is connected by the 3rd conveyer belt with guillotine 6.
The printing machine 1 that the present invention adopts, folding machine 2, adhesive binder 5 and book sewing machine 8 are the conventional printing press in this area.
In the present embodiment, see Fig. 2 ~ 3, described cover page machine 3 comprises the first frame 30, be installed on signature conveyer 31 and the power set 32 of the first frame 30, power set 32 are arranged at the below of signature conveyer 31, signature conveyer 31 comprises and pushes away book bar 311 and book supporting board 312, push away book bar 311 to be slidably connected with book supporting board 312, power set 32 comprise motor 321, worm-gear speed reducer, belt gear and cam drive, belt gear comprises the first belt pulley 322 and the second belt pulley 323 connected by belt, motor 321 comprises machine shaft, first belt pulley 322 is connected to machine shaft, worm-gear speed reducer comprises power shaft and output shaft, second belt pulley 323 is connected to power shaft, cam drive is connected to output shaft, push away book bar 311 and be connected to cam drive, the diameter ratio of the first belt pulley 322 and the second belt pulley 323 is 1.5 ~ 2:1.
When cover page machine 3 of the present invention uses, motor 321 drives the first belt pulley 322 to rotate by machine shaft, first belt pulley 322 is rotated by belt drive second belt pulley 323, second belt pulley 323 is rotated by dynamic worm-gear speed reducer driving cam transmission mechanism, cam drive pushes away book bar 311 and moves back and forth, thus realizes the online transmission of signature.
Cover page machine 3 of the present invention is by being increased to 1.5 ~ 2:1 by the diameter ratio of the first belt pulley 322 and the second belt pulley 323, increase gearratio, transmission efficiency is high, substantially increase the speed pushing away book bar 311, and then realize the speed-raising of cover page machine 3, increase substantially the production efficiency of cover page machine 3 and the processing of folding machine 2 line, in addition, cam drive is convenient to promotion and is pushed away book bar 311 and move back and forth, and makes signature steadily movement by pushing away book bar 311 with book supporting board 312 co-operating, stability and reliability strong.
In the present embodiment, described cam drive comprises cam 326, swing arm 327, fork 328 and connecting rod 329, cam 326 is connected to the output shaft of worm-gear speed reducer, one end and first frame 30 of swing arm 327 are hinged, the other end and the fork 328 of swing arm are hinged, and fork 328 is slidably connected away from the other end of the hinged end with swing arm 327 and the first frame 30, and one end of connecting rod 329 is connected to fork 328, the other end of connecting rod 329 is connected to and pushes away book bar 311, and cam 326 is conflicted with swing arm 327 and is connected.The output shaft band moving cam 326 of worm-gear speed reducer rotates, and order about fork 328 and reciprocatingly slide relative to the first frame 30, and then drivening rod 329 moves back and forth, and finally make to push away book bar 311 and move back and forth in company with connecting rod 329, net synchronization capability is good.
In the present embodiment, the power transmission shaft of motor 321 is fixed with tensioning sleeve 324, and the first belt pulley 322 is connected by bolt 325 with tensioning sleeve 324.By bolt 325, first belt pulley 322, tensioning sleeve 324 and power transmission shaft are connected as one, special tool(s) is not needed to realize during such installation and removal the first belt pulley 322, demounting bolt 325 is only needed when dismounting the first belt pulley 322, it is made to be separated with tensioning sleeve 324, and do not need dismounting tensioning sleeve 324, avoid the power transmission shaft damaging motor 321, extend the service life of motor 321.
In the present embodiment, also comprise book apparatus 33 under signature, under signature, book apparatus 33 is arranged at the top of signature conveyer 31, and under signature, book apparatus 33 to include under outer note book frame 332 under book frame 331 and interior note.The present invention to arrange under outer note book frame 332 under book frame 331 and interior note by book apparatus 33 under signature, when under outer note is by outer note, book frame 331 drops to signature conveyer 31, by signature conveyer 31 outer note moved to the below of book frame 332 under interior note, now interior note falls into outer note, synthesis one collection signature.The present invention changes traditional folding bookbinding into insert bookbinding, by outer note and interior note are combined into a signature, can reduce half signature when gathering leaves of a book and producing; The production time of corresponding locking wire operation shortens half, can effectively enhance productivity, and reduces equipment investment, thus reduces equipment cost.
In the present embodiment, also include paging suction nozzle 34 and point book bar 35, paging suction nozzle 34 is arranged at signature conveyer 31 corresponding to the region under book frame 331 under outer note and interior note between book frame 332, and point book bar 35 is arranged at signature conveyer 31 corresponding to the region under paging suction nozzle 34 and interior note between book frame 332.Under being arranged at the outer note on signature conveyer 31 and moving to interior note during the below of book frame 332, by paging suction nozzle 34, two of outer note pages suctions are opened, this time-division book bar 35 inserts between two pages, be convenient to outer note when moving to the below of book frame 332 under interior note, interior note can fall into outer note smoothly, can effectively improve production quality.
In the present embodiment, signature conveyer 31 is provided with gear note bar 36 corresponding to the region under book frame 331 under outer note and interior note between book frame 332, and paging suction nozzle 34 is fixed on gear note bar 36.By arranging gear note bar 36 corresponding to the region under outer note under book frame 331 and interior note between book frame 332, being convenient to paging suction nozzle 34 is installed, also can preventing outer note from falling simultaneously.
In the present embodiment, described automatic subsides CD player 4 comprises subsides CD player unit automatically, automatic subsides CD player unit comprises workbench 41, send cover device 42, glue spreading apparatus 43, send optical disc apparatus 44, press fit device 45, material collecting device 46 and driving front cover are from the drive unit sending cover device 42 to move to material collecting device 46, cover device 42 and material collecting device 46 is sent to be individually fixed in the two ends of workbench 41, glue spreading apparatus 43, optical disc apparatus 44 and press fit device 45 is sent all to be fixed on the side of workbench 41 and the moving direction along front cover is arranged in order, drive unit is fixed on bottom workbench 41, send cover device 42, glue spreading apparatus 43, send optical disc apparatus 44, press fit device 45 and drive unit are electrically connected with first control device 47 respectively.
When automatic subsides CD player 4 of the present invention uses, cover device 42 is sent to deliver to workbench 41 one end by needing the front cover pasting CD, drive unit drives front cover to move from sending cover device 42 to move to material collecting device 46, PUR is coated through glue spreading apparatus 43 corresponding position of pasting CD on front cover, again through sending optical disc apparatus 44 CD to be attached to the position being coated with PUR, compress through press fit device 45 again, drive the front cover having posted CD to deliver to the material collecting device 46 of workbench 41 other end through drive unit.
Automatic subsides CD player 4 of the present invention, by automatically locating after front cover glue spraying, compresses after automatically sticking CD, saves the cost of a large amount of manpower, improves the efficiency and quality of pasting CD.
In the present embodiment, automatic subsides CD player 4 of the present invention also comprises first control device 47, described in send cover device 42, described glue spreading apparatus 43, described in send optical disc apparatus 44, described press fit device 45 and described drive unit to be electrically connected with first control device respectively.Described first control device 47 can be single-chip microcomputer, PLC, IC or control circuit.
In the present embodiment, the first cylinder 424 describedly send cover device 42 to comprise front cover placing box 421, be arranged at the first adsorbent equipment 422 above front cover placing box 421, be fixed on the first adsorbent 423 below the first adsorbent equipment 422, driving the first adsorbent equipment 422 to move to described workbench 41 one end from front cover placing box 421 and the first induction electric eye 425, first cylinder 424, first being fixed on the first adsorbent equipment 422 are responded to electric eye 425 and are electrically connected with described first control device 47 respectively.Described first adsorbent 423 is sucker.When the first induction electric eye 425 senses that drive unit runs, first adsorbent 423 drives, after moving to one end of workbench 41 through the first cylinder 424 after drawing a front cover from front cover placing box 421, put down front cover, continue to move to above front cover placing box 421 and draw next front cover.
The point gum machine that described glue spreading apparatus 43 is commonly used for the art, glue adopts EVA hot-melt adhesive, and have following characteristics: be 1. at room temperature generally solid, when being heated to a certain degree, melting is liquid, once be cooled to below fusing point, becomes solid rapidly again; 2. there is quick solidifying, public hazards are low, adhesion strength is strong, the existing certain flexibility of glue-line, hardness, have certain toughness again; 3. glue spreads upon the glue-line on adherend after cooling curing, can also heating and melting again, again becomes adherent bonding with adherend again, has certain viscosity again; 4., when using, as long as the liquid state needed for PUR heating and melting is become, and spread upon on adherend body, after pressing, in seconds just can complete adhesive solidification, in a few minutes, just can reach the degree of sclerosis cool drying.
In the present embodiment, the second cylinder 444 describedly send optical disc apparatus 44 to comprise CD placing box 441, be arranged at the second adsorbent equipment 442 above CD placing box 441, being fixed on the second adsorbent 443 below the second adsorbent equipment 442 and driving the second adsorbent equipment 442 to move to described workbench 41 side from CD placing box 441 and the second induction electric eye 445, second cylinder 444, second being fixed on the second adsorbent equipment 442 are responded to electric eye 445 and are electrically connected with described first control device 47 respectively.Described second adsorbent 443 is sucker.When the second induction electric eye 445 senses that front cover moves to appointed part, second adsorbent 443 drives through the second cylinder 444, moves to the top of front cover after drawing a CD from CD placing box 441, put down CD, continue to move to above CD placing box 441 and draw next Zhang Guangpan.
In the present embodiment, described press fit device 45 comprise be fixed on the 3rd cylinder 451 above described workbench 41, be fixed on clutch shaft bearing seat 452 bottom the 3rd cylinder 451, be arranged in the first compression screw rod 453 of clutch shaft bearing seat 452, be fixed on the first compressive plate 454 bottom the first compression screw rod 453, be fixed on the compact heap 455 bottom the first compressive plate 454 and be fixed on the 3rd induction electric eye the 456, three cylinder 451 of the 3rd cylinder 451, the 3rd induction electric eye 456 is electrically connected with described first control device 47 respectively.When the 3rd induction electric eye 456 senses that the front cover putting CD well moves to assigned address, the 3rd cylinder 451 drives compact heap 455 to move down, and CD compresses by compact heap 455, and the front cover having pasted CD delivers to material collecting device 46 through drive unit.
Described material collecting device 46 is storage trough, and storage trough is lower than workbench, and the CD after compression is delivered to after material collecting device 46 through drive unit, and the front cover having pasted CD falls into storage trough from workbench, up stacks one by one.
In the present embodiment, above described workbench 41, be fixed with the positioner 48 that front cover is positioned.The setting of positioner 48 is used for preventing front cover from upsweeping in moving process.
In the present embodiment, described positioner 48 comprises hairbrush.Hairbrush is simple as positioner 48 structure, and good positioning effect, utilizes the bristle of hairbrush to push down front cover, prevent front cover from upsweeping in moving process.
In the present embodiment, the first bar hole 411 is offered in the middle part of described workbench 41, described drive unit is chain drive, and the chain 49 of chain drive is arranged in the first bar hole 411, chain 49 is fixed with multiple block 491 for promoting front cover movement.Described block 491 spaced set, each block 491 promotes a front cover and moves, and ensures to send cover device 42, glue spreading apparatus 43, send the synchronous operation of optical disc apparatus 44 and press fit device 45.
In the present embodiment, described compact heap 455 is two, and two compact heaps 455 are individually fixed in the two ends of the first compressive plate 454.The setting of two compact heaps 455 is used for compressing twice to CD, makes CD adsorb closely, difficult drop-off.
In the present embodiment, described automatic subsides CD player 4 comprises two and automatically pastes CD player unit, and two are pasted CD player unit relatively and be wholely set automatically.Two are automatically pasted CD player unit and can operate simultaneously, also can separate operation, substantially increase operating efficiency.
In the present embodiment, described guillotine 6 comprises the second frame 61, is fixed on the base plate 62 in the second frame 61 and is fixed on pneumatic shuttle and the cutting means at the second frame 61 top, base plate 62 top is fixed with pressing mold 63, pressing plate 64 is fixed with bottom pneumatic shuttle, pressing plate 64 is relative with pressing mold 63 and arrange in gap, and the CD position that pressing mold 63 correspondence has pasted CD books offers the CD storage tank 631 for holding optical disk.
Guillotine 6 of the present invention passes through first to utilize craft or machine to be affixed on the front cover of books by CD, then direct mucilage binding front cover, then pressing mold 63 correspondence has been pasted the CD position hollow out of CD books, avoids the front cover of books to produce impression when weight.
Guillotine 6 of the present invention can significantly improve books and paste CD efficiency, can also avoid pasting because the later stage is manual CD simultaneously and to damage books.
In the present embodiment, guillotine 6 of the present invention also comprises second control device 65, and second control device 65 can be single-chip microcomputer, PLC, IC or control circuit.
Described pneumatic shuttle comprise be fixed on the second frame 61 top four-cylinder 661, be fixed on the second bearing block 662 bottom four-cylinder 661, be arranged in second of the second bearing block 662 the compression screw rod 663, be fixed on the second compressive plate 664 bottom the second compression screw rod 663 and be fixed on the 4th induction electric eye 665 of four-cylinder 661, second compressive plate 664 is fixedly connected with described pressing plate 64, and second control device 65 is responded to electric eye 665 with four-cylinder 661, the 4th respectively and is electrically connected.Respond to after books place by the 4th induction electric eye 665, control four-cylinder 661 by second control device 65 to press down, pressing plate 64 moves down to pressing books, after pressing, four-cylinder 661 shrinks, after removing by material collecting device the books pressed, pay-off continues pressing after placing new books.
In the present embodiment, described pneumatic shuttle also comprises the magnetic valve 666 and air valve 667 that are fixed on the second bearing block 662 top, magnetic valve 666 is electrically connected with described second control device 65, magnetic valve 666 is connected with air valve 667 by tracheae, described air valve 667 offers air inlet 668 and gas outlet 669, and gas outlet 669 is communicated with four-cylinder 661.In the present invention, extraneous source of the gas is entered by the air inlet 668 of air valve 667, now the size of second control device 65 Controlling solenoid valve 666 to the throughput of the air valve 667 be connected with magnetic valve 666 controls, thus controls pressing down and return trip time of pneumatic cylinder, and working stability is reliable.
Described cutting means comprises the 5th cylinder 671 being fixed on the second rear, frame 61 top, the horizontal cutting means being fixed on the 5th cylinder 671 output, is individually fixed in two the 6th cylinders 672 of the second both sides, frame 61 top and is individually fixed in two device for longitudinally cutting of two the 6th cylinder 672 outputs, horizontal cutting means comprises horizontal cutting knife 673, device for longitudinally cutting comprises longitudinally cutting cutter the 674, five cylinder 671, the 6th cylinder 672 is electrically connected with described second control device 65 respectively.After pressing plate 64 moves down to pressing books, 5th cylinder 671 drives horizontal cutting knife 673 to cut downwards, and long limit books being deviated to spine is cut to neatly, subsequently, 6th cylinder 672 drives longitudinally cutting cutter 674 to cut downwards, is cut to neatly respectively to the minor face of books both sides.
In the present embodiment, described pressing mold 63 comprises substrate 632 and is fixed on the hollowed-out board 633 at substrate 632 top.By pressing mold 63 is set to two-layer substrate 632 and hollowed-out board 633, only need operate at hollowed-out board 633 during hollow out, then substrate 632 and hollowed-out board 633 be fixed, the CD storage tank 631 for holding optical disk can be formed.For making the present invention reach best result of use, described substrate 632 is bonding with described hollowed-out board 633.Bonding arranging is convenient and swift, can also separate substrate 632 and hollowed-out board 633 if desired, re-uses.
In the present embodiment, described pressing mold 63 is the pressing molds 63 be made up of abrasive rubber.The pressing mold 63 be made up of abrasive rubber can improve the service life of pressing mold 63 greatly, and arranging when cutting books to cutting means of rubber also has certain cushioning effect.
In the present embodiment, in the middle part of described pressing mold 63, offer the second bar hole 634.The setting of the second bar hole 634 is used for material collecting device and is removed by the books pressed through the second bar hole 634.
In the present embodiment, the cross section of described CD storage tank 631 is connected and composed successively by one section of circular arc and three limits, and three limits are in " Qian " font.The setting of circular arc is corresponding with one of CD section, and the setting on three limits is corresponding with three limits that case for computer disc packs.
The cross section of described CD storage tank 631 can also be circular or square, and the setting of circular cross section is corresponding with CD, and the setting of square cross section packs corresponding with case for computer disc.
In the present embodiment, between described folding machine 2 and described cover page machine 3, be provided with stickers lining machine 7, stickers lining machine 7 by the first conveyer belt respectively with folding machine 2, overlap page machine 3 and be connected.
In the present embodiment, described stickers lining machine 7 comprises the 3rd frame 71, all be arranged at the stickers lining device 72 of the 3rd frame 71, sizer 73 and power set, sizer 73 is arranged at the side of stickers lining device 72, stickers lining device 72 is all connected with power set with sizer 73, sizer 73 comprises gluing wheel 732, also comprise the Isolating Switch 76 controlling sizer 73 and stickers lining device 72 synchronous operation or independent operating, power set comprise the first drive motors 74 and the second drive motors 75, first drive motors 74 drives and connects stickers lining device 72, second drive motors 75 drives and connects gluing wheel 732, Isolating Switch 76 is connected with the 3rd frame 71 and is movably set between sizer 73 and the output shaft 741 of the first drive motors 74.
When stickers lining machine 7 of the present invention uses, sizer 73 is to the bookblock gluing be positioned on the stickers lining device 72 of its side, drive owing to adopting the first drive motors 74 respectively and connect stickers lining device 72, second drive motors 75 drives and connects sizer 73, but also be provided with the Isolating Switch 76 controlling sizer 73 and stickers lining device 72 synchronous operation or independent operating, therefore, when the first drive motors 74 is connected with sizer 73 by Isolating Switch 76, stickers lining device 72 and sizer 73 can drive synchronous operation by the first drive motors 74; When the connection of the first drive motors 74 and sizer 73 disconnects by Isolating Switch 76, sizer 73 is driven separately by the second drive motors 75, when avoiding the first drive motors 74 to stop driving stickers lining device 72, sizer 73 is also out of service, thus effectively avoid the gluing wheel 732 of sizer 73 to stop not turning, and then avoid the glue mummification of gluing wheel 732, eliminate the operation of cleaning glue wheel, save man-hour, production efficiency is high.
In the present embodiment, described Isolating Switch 76 comprises main shaft 761, travelling gear 762, the switch positioning sheath cylinder 764 that is fixedly connected with the 3rd frame 71, travelling gear 762 is coaxially connected with main shaft 761, main shaft 761 is arranged in switch positioning sheath cylinder 764 and is flexibly connected with switch positioning sheath cylinder 764, switch positioning sheath cylinder 764 is arranged at the top of travelling gear 762, Isolating Switch 76 also comprises the screens crossbeam 763 being fixed on main shaft 761, the inwall of switch positioning sheath cylinder 764 is provided with draw-in groove, and screens crossbeam 763 is connected in draw-in groove.Isolating Switch 76 is flexibly connected with the 3rd frame 71 by switch positioning sheath cylinder 764, and coordinating by screens crossbeam 763 and draw-in groove, improve the reliability that Isolating Switch 76 is connected with the 3rd frame 71, avoid main shaft 761 from the 3rd frame 71 slippage, ensure that the present invention normally runs.
In the present embodiment, the output shaft 741 of the first drive motors 74 offers the interface mated with main shaft 761, sizer 73 comprises driven gear 733, driven gear 733 is arranged at the below of gluing wheel 732, draw-in groove comprises the first draw-in groove and the second draw-in groove, and the second draw-in groove is opened in the side of the first draw-in groove and is arranged at the below of the first draw-in groove, when main shaft 761 activity is connected in the first draw-in groove to screens crossbeam 763, when the top of main shaft 761 is plugged in interface, driven gear 733 engages with travelling gear 762; When main shaft 761 activity is connected in the second draw-in groove to screens crossbeam 763, the top of main shaft 761 is separated with interface, and driven gear 733 is arranged at the below of travelling gear 762.When the top of main shaft 761 is plugged in interface, now sizer 73 is connected with the first drive motors 74 by Isolating Switch 76, when first drive motors 74 runs, output shaft 741 drives main shaft 761 to rotate, travelling gear 762 on main shaft 761 drives driven gear 733 synchronous axial system, and the first drive motors 74 drives connection stickers lining device 72, and then realize the synchronous operation of sizer 73 and stickers lining device 72, screens crossbeam 763 coordinates with the first draw-in groove the stability that improve main shaft 761 and engage with interface, ensure that driven gear 733 engages with travelling gear 762, and then the stable synchronous operation driving sizer 73, when the first drive motors 74 is out of service, by main shaft 761 pulled down, the top of main shaft 761 is separated with interface, main shaft 761 turn made screens crossbeam 763 be snapped in the second draw-in groove again and realize location, the below that now driven gear 733 is arranged at travelling gear 762 is in non-engagement state, gluing wheel 732 drives operation separately by the second drive motors 75, and then when realizing the first drive motors 74 stopping driving stickers lining device 72, sizer 73 still can independent operating, thus effectively avoid the gluing wheel 732 of sizer 73 to stop not turning, and then the glue mummification avoiding on gluing wheel 732, eliminate the operation of cleaning glue wheel, save man-hour, production efficiency is high.
In the present embodiment, the bottom of main shaft 761 is provided with handle 765.Handle 765 convenient operation work holds main shaft 761, and then turn main shaft 761 is to regulate Isolating Switch 76.Handle 765 can be preferably blossom type handle, and blossom type handle can increase main shaft 761 and the frictional force of hand, regulates more reliable.
In the present embodiment, sizer 73 also comprises rotating shaft 731, glue filling trough 734 and defeated glue portion 735, second drive motors 75 drives connection rotating shaft 731, gluing wheel 732 is all coaxially connected with rotating shaft 731 with driven gear 733, defeated glue portion 735 offers defeated glue passage 736, one end of defeated glue passage 736 is communicated with glue filling trough 734, and the other end of defeated glue passage 736 is connected to gluing wheel 732.Gluing wheel 732 can drive rotation separately by the second drive motors 75, also coaxial rotation can be driven by the driven gear 733 in rotating shaft 731, to realize synchronous operation or the independent operating of sizer 73 and stickers lining device 72, glue filling trough 734 is for splendid attire glue, glue is seeped into gluing wheel 732 by defeated glue passage 736, directly treated by gluing wheel 732 and paste bookblock gluing, gluing is convenient and easy.
In the present embodiment, the bottom of glue filling trough 734 offers the opening connecting defeated glue passage 736, and opening part is provided with flow valve.Flow control valve is convenient to the flow regulating glue in defeated glue passage 736, and make operative employee can regulate the glue application amount of bookblock according to actual needs, practicality is high.
In the present embodiment, be provided with book sewing machine 8 between described cover page machine 3 and described adhesive binder 5, book sewing machine 8 is connected with cover page machine 3, adhesive binder 5 respectively by the first conveyer belt.
Above-described embodiment is the present invention's preferably implementation, and in addition, the present invention can also realize by alternate manner, and any apparent replacement is all within protection scope of the present invention without departing from the inventive concept of the premise.
Claims (10)
1. a preparation method for CD books, is characterized in that: comprise the steps:
A, bookblock make
A1, page printing: book contents is printed on paper;
A2, folding: the paper folding printed in steps A 1 is become suitable size;
A3, to gather leaves of a book: paper good for folding in steps A 2 is formed bookblock in order;
B, sealing processes
B1, front cover printing: by front cover print matter on paper;
B2, front cover cut: the paper cutting printed in step B1 is become multiple front cover;
B3, subsides CD: CD is affixed on the front cover cut in step B2;
C, bookblock, front cover fit
C1, mucilage binding: with the bookblock fit of gathering leaves of a book in steps A 3 after being applied glue at seam place in the front cover posting CD in step B3, obtain finished books;
C2, to cut online: the finished books after mucilage binding flattened and cuts, obtaining CD books.
2. the preparation method of a kind of CD books according to claim 1, is characterized in that: also comprise steps A 21, sticky end leaf between described steps A 2 and described steps A 3: the paper that folding is good is stained with front and back end leaf.
3. the preparation method of a kind of CD books according to claim 1 and 2, is characterized in that: also comprise steps A 31, locking wire after described steps A 3: the bookblock of gathering leaves of a book is carried out locking wire process.
4. the making production line of CD books, it is characterized in that: comprise printing machine, folding machine, cover page machine, automatically paste CD player, adhesive binder and guillotine, printing machine, folding machine, cover page machine are connected by the first conveyer belt successively with adhesive binder, automatic subsides CD player is connected by the second conveyer belt with adhesive binder, and adhesive binder is connected by the 3rd conveyer belt with guillotine.
5. the making production line of a kind of CD books according to claim 4, it is characterized in that: described cover page machine comprises the first frame, be installed on signature conveyer and the power set of the first frame, power set are arranged at the below of signature conveyer, it is characterized in that: signature conveyer comprises and pushes away book bar and book supporting board, push away book bar and book supporting board is slidably connected, power set comprise motor, worm-gear speed reducer, belt gear and cam drive, belt gear comprises the first belt pulley and the second belt pulley that are connected by belt, motor comprises machine shaft, first belt pulley is connected to machine shaft, worm-gear speed reducer comprises power shaft and output shaft, second belt pulley is connected to power shaft, cam drive is connected to output shaft, push away book bar and be connected to cam drive, the diameter ratio of the first belt pulley and the second belt pulley is 1.5 ~ 2:1.
6. the making production line of a kind of CD books according to claim 5, it is characterized in that: described cam drive comprises cam, swing arm, fork and connecting rod, cam is connected to the output shaft of worm-gear speed reducer, one end and first frame of swing arm are hinged, the other end and the fork of swing arm are hinged, and fork is connected with the first housing slide away from the other end of the hinged end with swing arm, and one end of connecting rod is connected to fork, the other end of connecting rod is connected to and pushes away book bar, and cam is conflicted with swing arm and is connected.
7. the making production line of a kind of CD books according to claim 4, it is characterized in that: described automatic subsides CD player comprises subsides CD player unit automatically, automatic subsides CD player unit comprises workbench, send cover device, glue spreading apparatus, send optical disc apparatus, press fit device, material collecting device and driving front cover are from the drive unit sending cover device to move to material collecting device, cover device and material collecting device is sent to be individually fixed in the two ends of workbench, glue spreading apparatus, the side sending optical disc apparatus and press fit device to be all fixed on workbench and moving direction along front cover are arranged in order, drive unit is fixed on bottom workbench.
8. the making production line of a kind of CD books according to claim 4, it is characterized in that: described guillotine comprises the second frame, is fixed on the base plate in the second frame and is fixed on pneumatic shuttle and the cutting means of the second frame top, base plate top is fixed with pressing mold, pressing plate is fixed with bottom pneumatic shuttle, pressing plate is relative with pressing mold and arranges in gap, and the corresponding CD position having pasted CD books of pressing mold offers the CD storage tank for holding optical disk.
9. the making production line of a kind of CD books according to claim 4, is characterized in that: be provided with stickers lining machine between described folding machine and described cover page machine, stickers lining machine by the first conveyer belt respectively with folding machine, overlap page machine and be connected, described stickers lining machine comprises the 3rd frame, all be arranged at the stickers lining device of the 3rd frame, sizer and driving mechanism, sizer is arranged at the side of stickers lining device, stickers lining device is all connected with driving mechanism with sizer, sizer comprises gluing wheel, also comprise the Isolating Switch controlling sizer and the synchronous operation of stickers lining device or independent operating, driving mechanism comprises the first drive motors and the second drive motors, first drive motors drives and connects stickers lining device, second drive motors drives and connects gluing wheel, Isolating Switch is connected with the 3rd frame and is movably set between the output shaft of sizer and the first drive motors.
10. the making production line of a kind of CD books according to claim 9, it is characterized in that: described Isolating Switch comprises main shaft, travelling gear, the switch positioning sheath cylinder that is fixedly connected with the 3rd frame, travelling gear is coaxially connected with main shaft, main shaft is arranged in switch positioning sheath cylinder and is flexibly connected with switch positioning sheath cylinder, switch positioning sheath cylinder is arranged at the top of travelling gear, Isolating Switch also comprises the screens crossbeam being fixed on main shaft, the inwall of switch positioning sheath cylinder is provided with draw-in groove, and screens crossbeam is connected in draw-in groove; The output shaft of the first drive motors offers the interface mated with main shaft, sizer comprises driven gear, driven gear is arranged at the below of gluing wheel, draw-in groove comprises the first draw-in groove and the second draw-in groove, second draw-in groove is opened in the side of the first draw-in groove and is arranged at the below of the first draw-in groove, when spindle mobility is connected in the first draw-in groove to screens crossbeam, when the top of main shaft is plugged in interface, driven gear engages with travelling gear; When spindle mobility is connected in the second draw-in groove to screens crossbeam, the top of main shaft is separated with interface, and driven gear is arranged at the below of travelling gear.
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| CN201410070486.6A CN103818141B (en) | 2014-02-28 | 2014-02-28 | A kind of preparation method of CD books and making production line thereof |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106142881A (en) * | 2015-03-26 | 2016-11-23 | 湖南省日大彩色印务有限公司 | A kind of method making bound book |
| CN107160891B (en) * | 2017-05-16 | 2024-01-12 | 兰溪弘达印刷机械有限公司 | Automatic collating and back wrapping integrated machine |
| CN107471850B (en) * | 2017-08-31 | 2023-08-25 | 北京泰克正通科贸有限公司 | Bookbinding device |
| CN110450532B (en) * | 2019-08-10 | 2020-12-08 | 武汉市金港彩印有限公司 | Book printing production process and production line |
| CN111731009B (en) * | 2020-07-03 | 2021-06-15 | 程小龙 | Book production process |
| CN111731010B (en) * | 2020-07-06 | 2021-06-15 | 浙江华旭实业有限公司 | Book production process |
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| JPH09216676A (en) * | 1996-02-13 | 1997-08-19 | Dainippon Printing Co Ltd | Enclosing section for flat recording medium, and saddle stitched book using the section |
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