CN103817912B - The aseptic bottle base filled in rotation production line that blows hides water route energy-saving heating apparatus - Google Patents
The aseptic bottle base filled in rotation production line that blows hides water route energy-saving heating apparatus Download PDFInfo
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- CN103817912B CN103817912B CN201410049997.XA CN201410049997A CN103817912B CN 103817912 B CN103817912 B CN 103817912B CN 201410049997 A CN201410049997 A CN 201410049997A CN 103817912 B CN103817912 B CN 103817912B
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Abstract
The invention discloses the aseptic bottle base filled in rotation production line that blows and hide water route energy-saving heating apparatus, including: frame, bottle base conveyer belt in frame, bottle base conveyer belt is by entering base transportation section, ejection transportation section forms with arc-shaped transition transportation section, enter and in the frame between base transportation section and ejection transportation section, be interval with some refrigerating modules offering cooling-water duct, the closed at both ends of each cooling-water duct, the water inlet communicated with cooling-water duct and outlet it is respectively equipped with bottom each refrigerating module, adjacent cooling-water duct is communicated by connecting tube, all cooling-water ducts and connecting tube are collectively forming bottleneck cooling duct;The tube stand equipped with heating fluorescent tube it is arranged with on each refrigerating module, all heating fluorescent tubes are collectively forming heating light tube group, heating light tube group and ejection transportation section distance between the two and heat light tube group and to enter the distance ratio of base transportation section distance between the two be 0.2~0.4.The present invention has advantage easy for installation, that heat utilization rate is high.
Description
Technical field
The present invention relates to the aseptic bottle base filled in rotation production line that blows and hide water route energy-saving heating apparatus.
Background technology
The aseptic filling rotation production line that blows is made up of with Cover whirling Machine bottle blowing machine, Beverage filling machine, can be automatically performed the device from beverage bottle blank (being called for short " bottle base ", be made up of) to bottled liquid beverage base substrate and straight section bottleneck.Bottle blowing machine specifically includes that bottle base delivery heating device, bottle base bottle blowing moulding device and can be captured by the bottle base heated on bottle base delivery heating device and deliver to the mechanical hand of bottle base bottle blowing moulding device and fetch and deliver blanking device;Wherein the effect of bottle base delivery heating device is: heat the base substrate of inverted bottle base (that is: the bottle base the most vertically placed) in bottleneck, the base substrate making bottle base obtain after plasticity required for road blow molding, and straight section bottleneck temperature distortion can not be made while heating base substrate.The structure of the bottle base delivery heating device used at present is: include frame, frame is provided with to carry the bottle base conveyer belt of bottle base, bottle base conveyer belt is by entering base transportation section, ejection transportation section, and connect the arc-shaped transition transportation section composition into base transportation section with ejection transportation section, the frame entering outside base transportation section and ejection transportation section is respectively arranged with the bottle parison heating mechanism of an energy heating bottle blank, bottle parison heating mechanism includes: the conveying direction along bottle base is interval in frame, and the refrigerating module that the straight section bottleneck of bottle base can be cooled down, the cooling-water duct of the most through refrigerating module is offered respectively in each refrigerating module, the cooling-water duct of two adjacent refrigerating modules is connected by connecting tube respectively, the cooling-water duct making all refrigerating modules is connected and forms bottleneck cooling duct;Being separately installed with a tube stand on each refrigerating module, be separately installed with heating fluorescent tube on each tube stand, all heating fluorescent tubes are collectively forming the row heating light tube group in order to heating bottle blank.The operation principle of this bottle base delivery heating device is: by be arranged at two rows of bottle base conveyer belt both sides heat light tube group to be inverted bottle base base substrate heat, simultaneously by cooling water logical in bottleneck cooling duct, thus realize the cooling to the straight section bottleneck being inverted bottle base.
The shortcoming of this bottle base delivery heating device is: on the one hand, owing to the heat Shi You center of heating fluorescent tube dissipates to both sides, thus the every heating heat that only dissipates towards the side of bottle base of fluorescent tube can act on bottle base, and the heat that the side of bottle base dissipates dorsad can directly diffuse in air, the most not only waste the energy, heat utilization rate low, and the bottle base delivery heating device of this double heating light tube group often heats the power consumption 7 kilowatts altogether of 1,000 bottles of bottle bases, power consumption height, adds enterprise's production cost;And owing to the temperature of heating fluorescent tube is up to 130 DEG C, when bottle base enters behind base transportation section, bottle base can not carry out being fully warmed-up and is just positioned at into the directly the most closely high-temperature heating of the heating light tube group outside base transportation section, these are after entering and being moved to ejection transportation section by the bottle base of high-temperature heating on base transportation section, it is positioned at the high temperature light tube group outside ejection transportation section more difficult to the homoiothermic of bottle base, it is difficult to the temperature of bottle base be adjusted rapidly be heated to suitable ejection temperature, have impact on the product quality of bottle base;On the other hand, when mounted, be must first tube stand be installed with corresponding refrigerating module after, the cooling-water duct of adjacent refrigerating module is made to be connected by installation connecting tube again, when heating fluorescent tube and needing dismounting maintenance with tube stand etc., must first dismantle connecting tube, tube stand could be torn open maintenance with heating fluorescent tube, and then substantially increase labor strength.
Summary of the invention
It is an object of the invention to provide a kind of convenient to install and maintain, power consumption less, the heat utilization rate bottle base filled in rotation production line that blows high, the most aseptic to bottle base homoiothermic hide water route energy-saving heating apparatus.
For achieving the above object, present invention employs following technical scheme: the described aseptic bottle base filled in rotation production line that blows hides water route energy-saving heating apparatus, including: frame, frame is provided with to carry the bottle base conveyer belt of bottle base, bottle base conveyer belt is by entering base transportation section, ejection transportation section forms with arc-shaped transition transportation section, conveying direction along bottle base, the frame entered between base transportation section and ejection transportation section is arranged at intervals with some refrigerating modules, cooling-water duct is offered the most respectively in each refrigerating module, the closed at both ends of each cooling-water duct, the bottom of each refrigerating module offers the water inlet and outlet communicated with cooling-water duct respectively, the cooling-water duct of adjacent two refrigerating modules is connected by connecting tube, all cooling-water ducts and connecting tube are collectively forming bottleneck cooling duct;Each refrigerating module is separately installed with tube stand, each tube stand is separately installed with heating fluorescent tube, all heating fluorescent tubes are collectively forming the row heating light tube group in order to heating bottle blank, heating light tube group and ejection transportation section distance between the two and heat light tube group and to enter the distance ratio of base transportation section distance between the two be 0.2~0.4.
Further, the aforesaid aseptic bottle base filled in rotation production line that blows hides water route energy-saving heating apparatus, wherein: heating light tube group and ejection transportation section distance between the two and heat light tube group and to enter the distance ratio of base transportation section distance between the two be 1/3.
By the enforcement of technique scheme, the invention has the beneficial effects as follows: on the one hand, single heating light tube group is arranged on between base transportation section and ejection transportation section, the heat making heating light tube group dissipate to both sides can be utilized, the heat i.e. dissipated towards the side entering base transportation section in heating light tube group acts on into the bottle base on base transportation section, the heat dissipated towards the side of ejection transportation section in heating light tube group acts on the bottle base on ejection transportation section, thus improves heat utilization rate;And heating light tube group deflection side, ejection transportation section is arranged, make that heating light tube group distance ejection transportation section is relatively near, distance enters base transportation section farther out, owing to heating light tube group distance enters base transportation section farther out, bottle base is entering the heat energy being subject on base transportation section much smaller than the heat energy being subject on ejection transportation section, so that entering whole section of base transportation section all become the bottle base preheating zone that bottle base is carried out pre-district, increase due to bottle base preheating zone, bottle base is made to be fully warmed-up, so that the adjustment of bottle base ejection temperature on ejection transportation section is easier to by heating light tube group;On the other hand, the connecting tube connecting two adjacent refrigerating modules is arranged at the lower section of refrigerating module, so when tube stand needs dismounting maintenance with heating fluorescent tube, it is not necessary to first tear connection open and just tube stand can be carried out dismounting maintenance with heating fluorescent tube, easy to operate, labor strength is low.
Accompanying drawing explanation
Fig. 1 is that the aseptic bottle base filled in rotation production line that blows of the present invention hides the structural representation of water route energy-saving heating apparatus.
Fig. 2 is the structural representation overlooking direction of Fig. 1.
Fig. 3 is the structural representation of the right apparent direction of Fig. 1.
Fig. 4 is the enlarged diagram at H position in Fig. 2.
Detailed description of the invention
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, Figure 2, Figure 3, Figure 4, the described aseptic bottle base filled in rotation production line that blows hides water route energy-saving heating apparatus, including: frame 1, being provided with to carry the bottle base conveyer belt of bottle base in frame 1, bottle base conveyer belt is by entering base transportation section 2, connecting the first arc-shaped transition transportation section 4 into base transportation section 2 with ejection transportation section 3 and form with the second arc-shaped transition transportation section 5;Conveying direction along bottle base, the frame 1 entered between base transportation section 2 and ejection transportation section 3 is arranged at intervals with four refrigerating modules 6, a cooling-water duct 7 is offered the most respectively in each refrigerating module 6, the closed at both ends of every cooling-water duct 7, the water inlet communicated with cooling-water duct 7 and outlet is offered respectively bottom the two ends of every refrigerating module 6, the cooling-water duct 7 of two adjacent refrigerating modules 6 is connected by connecting tube 8, i.e. one end of connecting tube 8 seals with the outlet of a refrigerating module and connects, the other end connects with the inlet seal of adjacent refrigerating module, all cooling-water ducts 7 are collectively forming bottleneck cooling duct with connecting tube 8;Each refrigerating module 6 is separately installed with a tube stand 9, each tube stand 9 is separately installed with heating fluorescent tube 10, all heating fluorescent tubes 10 are collectively forming the row heating light tube group in order to heating bottle blank, heating light tube group and ejection transportation section 3 distance b between the two and heat light tube group and to enter the distance ratio of base transportation section 2 distance a between the two be 0.2~0.4;Owing to heating light tube group is arranged on between base transportation section 2 and ejection transportation section 3, such that it is able to the heat making heating light tube group dissipate to both sides can act on bottle base, the heat i.e. dissipated towards the side entering base transportation section 2 in heating light tube group acts on into the bottle base on base transportation section 2, the heat dissipated towards the side of ejection transportation section 3 in heating light tube group acts on the bottle base on ejection transportation section 3, thus improves heat utilization rate;Heating light tube group deflection side, ejection transportation section 3 is arranged simultaneously, heating light tube group distance ejection transportation section 3 is nearer, distance enters base transportation section 2 farther out, bottle base is made to enter the heat energy being subject on base transportation section 2 much smaller than the heat energy being subject on ejection transportation section 3, so that entering base transportation section 3 and the first arc-shaped transition transportation section 4 all becomes the preheating zone that can preheat bottle base, increase due to bottle base preheating zone, bottle base is made to be fully warmed-up, and then make heating light tube group that the adjustment of bottle base ejection temperature on ejection transportation section 3 to be easier to, rapidly the ejection temperature of bottle base can be adjusted to suitable temperature;And the connecting tube 8 connecting two adjacent refrigerating modules 6 is arranged at the lower section of refrigerating module 6, so when tube stand 9 needs dismounting maintenance with heating fluorescent tube 10, need not first tear connecting tube 8 open, just tube stand 9 can be carried out dismounting maintenance with heating fluorescent tube 10, easy to operate, labor strength is low;In the present embodiment, heating light tube group and ejection transportation section 3 distance b between the two and heat light tube group and to enter the distance ratio of base transportation section 2 distance a between the two be 1/3, the position distribution of this heating light tube group, not only make heating light tube group more preferable to the pre-heat effect of bottle base, and make heating light tube group that the adjustment of bottle base ejection temperature to be easier to.The invention have the advantage that convenient to install and maintain, enterprise's production cost is low, easy for installation, heat utilization rate is high, good energy-conserving effect, if often 1,000 bottles of bottle base power consumptions of heating 4 kilowatts.
Claims (2)
- The most aseptic bottle base filled in rotation production line that blows hides water route energy-saving heating apparatus, including: frame, frame is provided with to carry the bottle base conveyer belt of bottle base, bottle base conveyer belt is by entering base transportation section, ejection transportation section forms with arc-shaped transition transportation section, it is characterized in that: along the conveying direction of bottle base, the frame entered between base transportation section and ejection transportation section is arranged at intervals with some refrigerating modules, cooling-water duct is offered the most respectively in each refrigerating module, the closed at both ends of each cooling-water duct, the bottom of each refrigerating module offers the water inlet and outlet communicated with cooling-water duct respectively, the cooling-water duct of adjacent two refrigerating modules is connected by connecting tube, all cooling-water ducts and connecting tube are collectively forming bottleneck cooling duct;Each refrigerating module is separately installed with tube stand, each tube stand is separately installed with heating fluorescent tube, all heating fluorescent tubes are collectively forming the row heating light tube group in order to heating bottle blank, heating light tube group and ejection transportation section distance between the two and heat light tube group and to enter the distance ratio of base transportation section distance between the two be 0.2~0.4.
- The aseptic bottle base filled in rotation production line that blows the most according to claim 1 hides water route energy-saving heating apparatus, it is characterised in that: heating light tube group and ejection transportation section distance between the two and heat light tube group and to enter the distance ratio of base transportation section distance between the two be 1/3.
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CN103817912B true CN103817912B (en) | 2016-08-24 |
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CN201895412U (en) * | 2010-09-02 | 2011-07-13 | 董爱华 | Cooling device for bottle blowing machine |
CN202029384U (en) * | 2011-01-26 | 2011-11-09 | 浙江德玛克机械有限公司 | Cold water plate adjusting plate for plastic bottle blowing machine |
CN202062640U (en) * | 2010-11-23 | 2011-12-07 | 广州达意隆包装机械股份有限公司 | Cooling mechanism for bottle-blowing machine |
CN202144110U (en) * | 2011-06-03 | 2012-02-15 | 董爱华 | Chain transmission mechanism and concentrated warming mechanism of plastic bottle blowing machine |
CN203739223U (en) * | 2014-02-13 | 2014-07-30 | 江苏星A包装机械集团有限公司 | Perform hidden-waterway energy-saving heating device in sterile blowing, filling and rotating production line |
Family Cites Families (1)
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JP2006021350A (en) * | 2004-07-06 | 2006-01-26 | Nihon Yamamura Glass Co Ltd | Method and device for cooling preform, and method and apparatus for manufacturing resin bottle |
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Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2261324Y (en) * | 1996-06-30 | 1997-09-03 | 俞晟 | Plastic pipe heating apparatus |
CN2394773Y (en) * | 1999-09-29 | 2000-09-06 | 俞晟 | Divided section heater for plastic tube blank |
CN201338383Y (en) * | 2008-12-31 | 2009-11-04 | 解冬正 | Bottle blank heating delivery device |
CN101474864A (en) * | 2009-01-20 | 2009-07-08 | 广州晶品包装机械有限公司 | Heating mechanism of bottle blowing machine |
CN101758616A (en) * | 2009-12-30 | 2010-06-30 | 江苏新美星包装机械有限公司 | Bottle blank mouth cooling device in bottle blowing machine |
CN201895412U (en) * | 2010-09-02 | 2011-07-13 | 董爱华 | Cooling device for bottle blowing machine |
CN202062640U (en) * | 2010-11-23 | 2011-12-07 | 广州达意隆包装机械股份有限公司 | Cooling mechanism for bottle-blowing machine |
CN102114704A (en) * | 2011-01-26 | 2011-07-06 | 浙江德玛克机械有限公司 | Preform body cooling device of rotary type blow molding machine |
CN202029384U (en) * | 2011-01-26 | 2011-11-09 | 浙江德玛克机械有限公司 | Cold water plate adjusting plate for plastic bottle blowing machine |
CN202144110U (en) * | 2011-06-03 | 2012-02-15 | 董爱华 | Chain transmission mechanism and concentrated warming mechanism of plastic bottle blowing machine |
CN203739223U (en) * | 2014-02-13 | 2014-07-30 | 江苏星A包装机械集团有限公司 | Perform hidden-waterway energy-saving heating device in sterile blowing, filling and rotating production line |
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Effective date of registration: 20211111 Address after: 226500 group 16, Qianjin community, Baipu Town, Rugao City, Nantong City, Jiangsu Province Patentee after: Bell intelligent equipment (Nantong) Co., Ltd Address before: 215624 Jiangsu star a packaging machinery Group Co., Ltd., No. 1, Jinnan Road, Jinfeng Town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee before: Jiangsu Xinga Packaging Machinery Group Co., Ltd |
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