CN103817912A - Energy-saving bottle preform hidden waterway heating device for sterile blowing-filling-screwing production line - Google Patents
Energy-saving bottle preform hidden waterway heating device for sterile blowing-filling-screwing production line Download PDFInfo
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- CN103817912A CN103817912A CN201410049997.XA CN201410049997A CN103817912A CN 103817912 A CN103817912 A CN 103817912A CN 201410049997 A CN201410049997 A CN 201410049997A CN 103817912 A CN103817912 A CN 103817912A
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Abstract
The invention discloses an energy-saving bottle preform hidden waterway heating device for a sterile blowing-filling-screwing production line. The bottle preform hidden waterway heating device comprises a frame, wherein a bottle preform conveyer belt is arranged on the frame; the bottle preform conveyer belt comprises a fed blank conveying section, a discharged blank conveying section and an arc-shaped transition conveying section; a plurality of cooling modules with cooling water channels are arranged on the frame between the fed blank conveying section and the discharged blank conveying section at intervals; two ends of each cooling water channel are closed; a water inlet and a water outlet are formed at the bottom of each cooling module and respectively communicated with the cooling water channels; the adjacent cooling water channels are communicated through connecting pipes; all the cooling water channels and the connecting pipes form a bottleneck cooling channel; each cooling module is provided with a tube rack with a heating tube; all the heating tubes form a heating tube group; a ratio of a distance between the heating tube group and the discharged blank conveying section to a distance between the heating tube components and the fed blank conveying section is 0.2 to 0.4. The bottle preform hidden waterway energy-saving heating device is convenient to mount, and high in heat energy utilization rate.
Description
Technical field
The present invention relates to aseptic blowing and fill with the hiding water route of the bottle base energy-saving heating apparatus revolving in production line.
Background technology
Aseptic blow to fill with revolve production line and formed by bottle blowing machine, Beverage filling machine and Cover whirling Machine, can automatically complete the device from beverage bottle blank (abbreviation " bottle base ", is made up of base substrate and straight section bottleneck) to bottled liquid beverage.Bottle blowing machine mainly comprises: bottle base delivery heating device, bottle base bottle blowing moulding device and the bottle base having heated on bottle base delivery heating device being captured be delivered to the manipulator of bottle base bottle blowing moulding device and fetch and deliver blanking device; Wherein the effect of bottle base delivery heating device is: to inverted bottle base (that is: be bottleneck down vertically place bottle base) base substrate heat, make the base substrate of bottle base obtain the rear needed plasticity of road blow molding, and can not make the temperature distortion of straight section bottleneck in heating base substrate.The structure of the bottle base delivery heating device using is at present: comprise frame, in frame, be provided with to carry the bottle base conveyer belt of bottle base, bottle base conveyer belt is by entering base transportation section, ejection transportation section, and connect the arc-shaped transition transportation section composition into base transportation section and ejection transportation section, in the frame of entering base transportation section and outside, ejection transportation section, be respectively arranged with the bottle parison heating mechanism of an energy heating bottle blank, bottle parison heating mechanism comprises: be interval in frame along the throughput direction of bottle base, and can carry out cooling refrigerating module to the straight section bottleneck of bottle base, in each refrigerating module, offer respectively the cooling-water duct that connects along its length refrigerating module, the cooling-water duct of two adjacent refrigerating modules is connected by tube connector respectively, the cooling-water duct of all refrigerating modules is connected and forms bottleneck cooling duct, on each refrigerating module, be separately installed with a tube stand, on each tube stand, be separately installed with heating fluorescent tube, the common shape of all heating fluorescent tubes heating light tube group in order to heating bottle blank in a row.The operation principle of this bottle base delivery heating device is: by the two row's heating light tube group that are arranged at bottle base conveyer belt both sides, the base substrate of being inverted bottle base is heated, pass through to lead to cooling water in bottleneck cooling duct, thereby the straight section bottleneck of realization to inversion bottle base is cooling simultaneously.
The shortcoming of this bottle base delivery heating device is: on the one hand, because the heat of heating fluorescent tube is to be dispersed by middle mind-set both sides, thereby the every heat only dispersed towards a side of bottle base of heating fluorescent tube can act on bottle base, and the heat that a side of bottle base is dispersed dorsad can directly diffuse in air, so not only wasted the energy, heat utilization rate is low, and 1,000 bottles of bottle bases of the every heating of the bottle base delivery heating device of this double heating light tube group are total to 7 kilowatts of power consumptions, consume energy high, increased enterprise's production cost; And because the temperature that heats fluorescent tube is up to 130 ℃, when bottle base enters behind base transportation section, bottle base can not carry out abundant preheating and just be positioned at into directly high-temperature heating closely of the heating light tube group in base transportation section outside, these are moved to behind ejection transportation section by the bottle base of high-temperature heating entering on base transportation section, the high temperature light tube group that is positioned at outside, ejection transportation section is more difficult to the temperature adjustment of bottle base, be difficult to rapidly the temperature adjustment of bottle base is heated to suitable ejection temperature, affected the product quality of bottle base; On the other hand, when mounted, after must first tube stand being installed with corresponding refrigerating module, by tube connector is installed, the cooling-water duct of adjacent refrigerating module is connected again, in the time that heating fluorescent tube and tube stand etc. need dismounting maintenance, the tube connector of must first dismantling, could carry out detachable maintaining to tube stand and heating fluorescent tube, and then greatly increase labor strength.
Summary of the invention
The object of this invention is to provide that a kind of installation and maintenance are convenient, power consumption less, heat utilization rate is high, to bottle base temperature adjustment easily aseptic blowing fill with the bottle base revolving in production line and hide water route energy-saving heating apparatus.
For achieving the above object, the present invention has adopted following technical scheme: described aseptic blowing filled with the hiding water route of the bottle base energy-saving heating apparatus revolving in production line, comprise: frame, in frame, be provided with to carry the bottle base conveyer belt of bottle base, bottle base conveyer belt is by entering base transportation section, ejection transportation section and arc-shaped transition transportation section composition, along the throughput direction of bottle base, in the frame of entering between base transportation section and ejection transportation section, be arranged at intervals with some refrigerating modules, in each refrigerating module, offer respectively along its length cooling-water duct, the closed at both ends of each cooling-water duct, the bottom of each refrigerating module offers respectively the water inlet and the delivery port that communicate with cooling-water duct, the cooling-water duct of adjacent two refrigerating modules is connected by tube connector, all cooling-water ducts and tube connector form bottleneck cooling duct jointly, on each refrigerating module, be separately installed with tube stand, on each tube stand, be separately installed with heating fluorescent tube, the common shape of all heating fluorescent tubes heating light tube group in order to heating bottle blank in a row, heating light tube group and ejection transportation section between the two distance and heating light tube group with enter base transportation section between the two the distance ratio of distance be 0.2～0.4.
Further, aforesaid aseptic blow to fill with revolve bottle base in production line and hide water route energy-saving heating apparatus, wherein: heating light tube group and ejection transportation section between the two distance and heating light tube group with enter base transportation section between the two the distance ratio of distance be 1/3.
By the enforcement of technique scheme, the invention has the beneficial effects as follows: on the one hand, single heating light tube group is arranged on between base transportation section and ejection transportation section, making to heat the heat that light tube group disperses to both sides can be utilized, heating the heat of dispersing towards a side of entering base transportation section in light tube group acts on into the bottle base on base transportation section, the heat of dispersing towards a side of ejection transportation section in heating light tube group acts on the bottle base on ejection transportation section, thereby has improved heat utilization rate; And will heat the ejection transportation section one side setting of light tube group deflection, make to heat light tube group far away apart from ejection transportation section is near, distance is entered base transportation section, because heating light tube group is far away apart from entering base transportation section, bottle base is entering the heat energy being subject on base transportation section much smaller than the heat energy being subject on ejection transportation section, thereby make into base transportation section whole section all to become the bottle base preheating zone of bottle base being carried out to pre-district, due to the increase of bottle base preheating zone, make bottle base can be subject to abundant preheating, thereby it is easier to the adjustment of bottle base ejection temperature on ejection transportation section to make to heat light tube group; On the other hand, the tube connector that is communicated with two adjacent refrigerating modules is arranged to the below of refrigerating module, in the time that tube stand needs dismounting maintenance with heating fluorescent tube, needn't first dismantles and just connect and can carry out dismounting maintenance to tube stand and heating fluorescent tube like this, easy to operate, labor strength is low.
Accompanying drawing explanation
Fig. 1 is the aseptic structural representation of filling with the hiding water route of the bottle base energy-saving heating apparatus revolving in production line that blows of the present invention.
Fig. 2 is the structural representation of overlooking direction of Fig. 1.
Fig. 3 is the structural representation of the right apparent direction of Fig. 1.
Fig. 4 is the enlarged diagram at H position in Fig. 2.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
As shown in Figure 1, Figure 2, Figure 3, Figure 4, described aseptic blowing filled with the hiding water route of the bottle base energy-saving heating apparatus revolving in production line, comprise: frame 1, in frame 1, be provided with to carry the bottle base conveyer belt of bottle base, bottle base conveyer belt by entering base transportation section 2, connect into base transportation section 2 and the first arc-shaped transition transportation section 4 and the second arc-shaped transition transportation section 5 of ejection transportation section 3 and form, along the throughput direction of bottle base, in the frame 1 of entering between base transportation section 2 and ejection transportation section 3, be arranged at intervals with four refrigerating modules 6, in each refrigerating module 6, offer respectively along its length a cooling-water duct 7, the closed at both ends of every cooling-water duct 7, bottom, two ends at every refrigerating module 6 offers respectively the water inlet and the delivery port that communicate with cooling-water duct 7, the cooling-water duct 7 of two adjacent refrigerating modules 6 is connected by tube connector 8, be that one end of tube connector 8 and the sealing of the delivery port of a refrigerating module are communicated with, the other end is communicated with the water inlet sealing of adjacent refrigerating module, all cooling-water ducts 7 and the common bottleneck cooling duct that forms of tube connector 8, on each refrigerating module 6, be separately installed with a tube stand 9, on each tube stand 9, be separately installed with heating fluorescent tube 10, the common shape of all heating fluorescent tubes 10 heating light tube group in order to heating bottle blank in a row, heating light tube group and ejection transportation section 3 between the two distance b and heating light tube group are 0.2～0.4 apart from the distance ratio of a with entering base transportation section 2 between the two, because heating light tube group is arranged on between base transportation section 2 and ejection transportation section 3, thereby the heat that can make heating lamp Guan Zuxiang both sides disperse can act on bottle base, heating the heat of dispersing towards a side of entering base transportation section 2 in light tube group acts on into the bottle base on base transportation section 2, the heat of dispersing towards a side of ejection transportation section 3 in heating light tube group acts on the bottle base on ejection transportation section 3, thereby has improved heat utilization rate, to heat the ejection transportation section 3 one side settings of light tube group deflection simultaneously, heating light tube group is nearer apart from ejection transportation section 3, it is far away that distance is entered base transportation section 2, make bottle base enter the heat energy being subject on base transportation section 2 much smaller than the heat energy being subject on ejection transportation section 3, thereby make all to become into base transportation section 3 and the first arc-shaped transition transportation section 4 can preheating bottle base preheating zone, due to the increase of bottle base preheating zone, make bottle base can be subject to abundant preheating, and then it is easier to the adjustment of bottle base ejection temperature on ejection transportation section 3 to make to heat light tube group, can rapidly the ejection temperature of bottle base be adjusted to suitable temperature, and the tube connector 8 that is communicated with two adjacent refrigerating modules 6 is arranged to the below of refrigerating module 6, like this in the time that tube stand 9 needs dismounting maintenance with heating fluorescent tube 10, needn't first dismantle tube connector 8, just can carry out dismounting maintenance to tube stand 9 and heating fluorescent tube 10, easy to operate, labor strength is low, in the present embodiment, heating light tube group and ejection transportation section 3 between the two distance b and heating light tube group are 1/3 apart from the distance ratio of a with entering base transportation section 2 between the two, the position distribution of this heating light tube group, not only make to heat light tube group better to the pre-heat effect of bottle base, and it is easier to the adjustment of bottle base ejection temperature to make to heat light tube group.Advantage of the present invention is: installation and maintenance are convenient, enterprise's production cost is low, easy for installation, heat utilization rate is high, good energy-conserving effect, and 1,000 bottles of bottle bases of every heating need only 4 kilowatts of power consumptions.
Claims (2)
1. aseptic blowing filled with the hiding water route of the bottle base energy-saving heating apparatus revolving in production line, comprise: frame, in frame, be provided with to carry the bottle base conveyer belt of bottle base, bottle base conveyer belt is by entering base transportation section, ejection transportation section and arc-shaped transition transportation section composition, it is characterized in that: along the throughput direction of bottle base, in the frame of entering between base transportation section and ejection transportation section, be arranged at intervals with some refrigerating modules, in each refrigerating module, offer respectively along its length cooling-water duct, the closed at both ends of each cooling-water duct, the bottom of each refrigerating module offers respectively the water inlet and the delivery port that communicate with cooling-water duct, the cooling-water duct of adjacent two refrigerating modules is connected by tube connector, all cooling-water ducts and tube connector form bottleneck cooling duct jointly, on each refrigerating module, be separately installed with tube stand, on each tube stand, be separately installed with heating fluorescent tube, the common shape of all heating fluorescent tubes heating light tube group in order to heating bottle blank in a row, heating light tube group and ejection transportation section between the two distance and heating light tube group with enter base transportation section between the two the distance ratio of distance be 0.2～0.4.
According to claim 1 aseptic blow to fill with revolve bottle base in production line and hide water route energy-saving heating apparatus, it is characterized in that: heating light tube group and ejection transportation section between the two distance and heating light tube group with enter base transportation section between the two the distance ratio of distance be 1/3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410049997.XA CN103817912B (en) | 2014-02-13 | 2014-02-13 | The aseptic bottle base filled in rotation production line that blows hides water route energy-saving heating apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410049997.XA CN103817912B (en) | 2014-02-13 | 2014-02-13 | The aseptic bottle base filled in rotation production line that blows hides water route energy-saving heating apparatus |
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| CN103817912A true CN103817912A (en) | 2014-05-28 |
| CN103817912B CN103817912B (en) | 2016-08-24 |
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Citations (12)
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| CN102114704A (en) * | 2011-01-26 | 2011-07-06 | 浙江德玛克机械有限公司 | Preform body cooling device of rotary type blow molding machine |
| CN201895412U (en) * | 2010-09-02 | 2011-07-13 | 董爱华 | Cooling device for bottle blowing machine |
| CN202029384U (en) * | 2011-01-26 | 2011-11-09 | 浙江德玛克机械有限公司 | Cold water plate adjusting plate for plastic bottle blowing machine |
| CN202062640U (en) * | 2010-11-23 | 2011-12-07 | 广州达意隆包装机械股份有限公司 | Cooling mechanism for bottle-blowing machine |
| CN202144110U (en) * | 2011-06-03 | 2012-02-15 | 董爱华 | Chain transmission mechanism and concentrated warming mechanism of plastic bottle blowing machine |
| CN203739223U (en) * | 2014-02-13 | 2014-07-30 | 江苏星A包装机械集团有限公司 | Perform hidden-waterway energy-saving heating device in sterile blowing, filling and rotating production line |
-
2014
- 2014-02-13 CN CN201410049997.XA patent/CN103817912B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2261324Y (en) * | 1996-06-30 | 1997-09-03 | 俞晟 | Plastic pipe heating apparatus |
| CN2394773Y (en) * | 1999-09-29 | 2000-09-06 | 俞晟 | Divided section heater for plastic tube blank |
| JP2006021350A (en) * | 2004-07-06 | 2006-01-26 | Nihon Yamamura Glass Co Ltd | Method and device for cooling preform, and method and apparatus for manufacturing resin bottle |
| CN201338383Y (en) * | 2008-12-31 | 2009-11-04 | 解冬正 | Bottle blank heating delivery device |
| CN101474864A (en) * | 2009-01-20 | 2009-07-08 | 广州晶品包装机械有限公司 | Heating mechanism of bottle blowing machine |
| CN101758616A (en) * | 2009-12-30 | 2010-06-30 | 江苏新美星包装机械有限公司 | Bottle blank mouth cooling device in bottle blowing machine |
| CN201895412U (en) * | 2010-09-02 | 2011-07-13 | 董爱华 | Cooling device for bottle blowing machine |
| CN202062640U (en) * | 2010-11-23 | 2011-12-07 | 广州达意隆包装机械股份有限公司 | Cooling mechanism for bottle-blowing machine |
| CN102114704A (en) * | 2011-01-26 | 2011-07-06 | 浙江德玛克机械有限公司 | Preform body cooling device of rotary type blow molding machine |
| CN202029384U (en) * | 2011-01-26 | 2011-11-09 | 浙江德玛克机械有限公司 | Cold water plate adjusting plate for plastic bottle blowing machine |
| CN202144110U (en) * | 2011-06-03 | 2012-02-15 | 董爱华 | Chain transmission mechanism and concentrated warming mechanism of plastic bottle blowing machine |
| CN203739223U (en) * | 2014-02-13 | 2014-07-30 | 江苏星A包装机械集团有限公司 | Perform hidden-waterway energy-saving heating device in sterile blowing, filling and rotating production line |
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| CN103817912B (en) | 2016-08-24 |
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Effective date of registration: 20211111 Address after: 226500 group 16, Qianjin community, Baipu Town, Rugao City, Nantong City, Jiangsu Province Patentee after: Bell intelligent equipment (Nantong) Co., Ltd Address before: 215624 Jiangsu star a packaging machinery Group Co., Ltd., No. 1, Jinnan Road, Jinfeng Town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee before: Jiangsu Xinga Packaging Machinery Group Co., Ltd |
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