CN103817260A - Fully automatic curved crown type retainer production equipment - Google Patents

Fully automatic curved crown type retainer production equipment Download PDF

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Publication number
CN103817260A
CN103817260A CN201410075249.9A CN201410075249A CN103817260A CN 103817260 A CN103817260 A CN 103817260A CN 201410075249 A CN201410075249 A CN 201410075249A CN 103817260 A CN103817260 A CN 103817260A
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China
Prior art keywords
automatic
production equipment
crown type
type retainer
station
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CN201410075249.9A
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CN103817260B (en
Inventor
朱红专
张素琼
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SHANGHAI MIAOSEN PRECISION MOLD Co Ltd
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SHANGHAI MIAOSEN PRECISION MOLD Co Ltd
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Abstract

The invention discloses fully automatic curved crown type retainer production equipment, which comprises a control center, a motor, a speed reducer, a feeding mechanism, a horizontal automatic conveying mechanism and a vertical automatic material taking forming mechanism, wherein the horizontal automatic conveying mechanism comprises a cam and a lower mold, the vertical automatic material taking forming mechanism comprises a wheel shaft, a crankshaft and an upper mold, the control center is connected with the motor on one hand and is connected with the feeding mechanism on the other hand, the speed reducer is connected with the motor, is connected with the cam of the horizontal automatic conveying mechanism and is also connected with the wheel shaft of the vertical automatic material taking forming mechanisms, the cam is connected with the lower mold, one end of the crankshaft is connected with the wheel shaft, and the other end of the crankshaft is connected with the upper mold. The fully automatic curved crown type retainer production equipment has the advantages the automatic feeding of the whole production process is realized, the completion is realized through one-step punching, the automatic discharging is realized, the production efficiency is high, the production cost is greatly reduced, the production stability is good, the mass is high, the manual operation is no needed, and the safety is good.

Description

Full-automatic bent crown type retainer production equipment
Technical field
The present invention relates to a kind of bent crown type retainer production equipment, relate in particular to a kind of full-automatic bent crown type retainer production equipment.
Background technology
At present, the production technology of bent crown type bearing cage is that single procedure technology is produced, whole production technology is made up of four operations, be respectively blanking, flange, rush endoporus, side ball hole forming, each operation needs independent mould, punch press and operating personnel to complete, and other three operations need that operating personnel are manual puts into mould by semi-finished product can automatic feed except first step blanking, then manual operation punch press completes.
And, whole operating process has following shortcoming: because four production processes are respectively independently stamping procedure, need fourth officer mould, before every a collection of production, fourth officer mould all will be debugged again, handling and debugging all need to expend the regular hour, the adjustment state of mould is variant, and manual feeding and operation be difficult to stability and the accuracy of production control process, and therefore constant product quality is poor; Because needs operating personnel manually complete four operations, speed of production is slow, and production efficiency is low, unstable product quality; Production operation poor stability, manual operation needs first product to be sandwiched in mould with fixture by hand, then complete a punching press, because a lot of punch presses are to complete punching press by the pedal that tramps with one's feet, if when operating personnel neglect, product is sent into when mould defensive position does not also have enough time to take out and pushed down on the pedal again, and the risk that hand is pressed into mould is very high, has very large potential safety hazard; Production process has four operations, and production energy resource consumption is large.
Summary of the invention
The object of the invention is to overcome the defect of prior art, full-automatic bent crown type retainer production equipment is provided, realized whole production process self-feeding, a step punching press completes, and self-emptying production efficiency is high, and production cost reduces greatly; Production stability is good, and quality is high; Without manual operation, security is good.
The technical scheme that realizes above-mentioned purpose is:
The full-automatic bent crown type retainer production equipment of the present invention, comprise control centre, motor, decelerator, feed mechanism, front and back automatic transmission mechanism and upper and lower automatic material taking shaping mechanism, described front and back automatic transmission mechanism comprises cam and counterdie, described upper and lower automatic material taking shaping mechanism comprises wheel shaft, bent axle and patrix, wherein:
Described control centre is connected with motor on the one hand, is connected on the other hand with feed mechanism;
Described decelerator first aspect is connected with motor, and second aspect is connected with the cam of front and back automatic transmission mechanism, and the third aspect is connected with the wheel shaft of upper and lower automatic material taking shaping mechanism;
Described cam is connected with counterdie;
Described bent axle one end is connected with wheel shaft, and the other end is connected with patrix;
Described upper die and lower die are respectively arranged with corresponding station.
Above-mentioned full-automatic bent crown type retainer production equipment, wherein, described work station comprises the first station, the second station and the 3rd station.
Above-mentioned full-automatic bent crown type retainer production equipment, wherein, described front and back automatic transmission mechanism also comprises bin, described bin is connected with feed mechanism.
Above-mentioned full-automatic bent crown type retainer production equipment, wherein, described feed mechanism is Pneumatic feeding mechanism.
The invention has the beneficial effects as follows: the invention provides full-automatic bent crown type retainer production equipment, realized whole production process self-feeding, a step punching press completes, self-emptying, centre does not need to shut down, and does not need die change, speed of production is fast, automatically completes everything, and production efficiency is high; Whole production process only needs a production equipment, without other punch press and mould, does not need manual operation, and efficiency improves, and production cost reduces greatly; As long as equipment debugging well after, equipment automatic material taking, location, shaping, feeding, precisely, production stability is good, constant product quality for location and action; Without manual operation, avoid the shortcoming of manual charging in traditional punching production, security is good.
Accompanying drawing explanation
Fig. 1 is automatic press and the punching press feeding schematic side view of full-automatic bent crown type retainer production equipment of the present invention.
Fig. 2 is automatic moulding and the blowing schematic side view of full-automatic bent crown type retainer production equipment of the present invention.
Fig. 3 is the elevational schematic view of the shaping mechanism of automatic material taking up and down of full-automatic bent crown type retainer production equipment of the present invention.
Fig. 4 is the schematic top plan view of the front and back automatic transmission mechanism of full-automatic bent crown type retainer production equipment of the present invention.
Fig. 5 is the structural representation of full-automatic bent crown type retainer production equipment of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
Refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the full-automatic bent crown type retainer production equipment of the present invention,
The full-automatic bent crown type retainer production equipment of the present invention, comprise control centre 1, motor 2, decelerator 3, feed mechanism, front and back automatic transmission mechanism 4 and upper and lower automatic material taking shaping mechanism 5, front and back automatic transmission mechanism 4 comprises cam 6 and counterdie 7, and upper and lower automatic material taking shaping mechanism 5 comprises wheel shaft 8, bent axle 9 and patrix 10.
Control centre 1 is connected with motor 2 on the one hand, controls motor 2 and works, and control centre 1 is connected with feed mechanism on the other hand, controls feed mechanism feeding, is responsible for material strip 12 to send into counterdie 7.
Decelerator 3 first aspects are connected with motor 2, control decelerator 3 move by motor 2.
Decelerator 3 second aspects are connected with the cam 6 of front and back automatic transmission mechanism 4.Cam 6 is connected with counterdie 7, and then decelerator 2 is controlled counterdie 7 by band moving cam 6 and worked.Seesaw thereby complete, realize the automatic transmission of counterdie 7 stations.
Decelerator 3 third aspect are connected with the wheel shaft 8 of upper and lower automatic material taking shaping mechanism 5.Bent axle 9 one end are connected with wheel shaft 8, and the other end is connected with patrix 10, and decelerator 2, by driving wheel shaft 8, bent axle 9 and further driving patrix 10 to work, moves up and down thereby complete, and realizes the automatic discharging work of Fig. 1 punching press, feeding and Fig. 2.
Patrix 10 and counterdie 7 are respectively arranged with corresponding work station, and work is fitted to each other.The first station 11(b of patrix 10 first stations 11 (a), the second station 12 (a) and the 3rd station 13 (a) and counterdie 7), the second station 12 (b) and the 3rd station 13 (b) be corresponding respectively, cooperation is finished the work.
Front and back automatic transmission mechanism 4 can also comprise bin 15, and bin 15 is connected with feed mechanism, is provided with material strip 16 on bin 15, and a bundle material strip 16 is placed on bin 15, and another movable end is placed on counterdie 7.Feed mechanism can be Pneumatic feeding mechanism 14, and under the drive of Pneumatic feeding mechanism 14, material strip 16 is sent on counterdie 7 automatically, completes feeding work.
The course of work of full-automatic bent crown type retainer production equipment comprises feeding, punching press, feeding, moulding and blowing, the whole course of work all completes automatically, and the first station 11(b of patrix 10 first stations 11 (a), the second station 12 (a) and the 3rd station 13 (a) and counterdie 7), the second station 12 (b) and the 3rd station 13 (b) all working simultaneously, highly efficient in productivity.
As shown in Figure 3, be automatic press of the present invention and punching press feeding schematic side view.The patrix 10 of the first station 11 (a) has die, and the counterdie 7 of the first station 11 (b) has drift, and matched moulds sweeps away tablet, and tablet remaines in patrix 10; The second station 12(a) and 12 (b), flange rushes endoporus compound die, and patrix 10 has flange die and pierce punch, and counterdie 7 has flanging die and punching concave die, completes flange and rush endoporus after matched moulds, and then semi-finished product remain in patrix 10; The 3rd station 13 (a) and 13 (b), the spherical flange moulding in side, patrix 10 has die and makes bar, counterdie 7 has flange steel ball and steel ball movable block, when matched moulds, to push down counterdie 7 ejector beams descending for 10 dozens of bars of patrix, ejector beam inclined-plane is outwards pushed steel ball open, completes side ball hole flanging moulding; Return, the product of each station is remained in to patrix 10, complete automatic material taking.
As shown in Figure 4, be automatic moulding of the present invention and blowing feeding schematic side view.In the time of automatic discharging, the first station 11(b of counterdie 7) upper, Pneumatic feeding mechanism 14 self-feedings, send material strip 16 to; The first station 11(a of patrix 10) tablet in die is put into automatically to the second station 12 (b) of counterdie 7; On the 3rd station 13, the second station 12(a of patrix 10) semi-finished product are put into automatically to the 3rd station 13(b of counterdie 7); The 3rd station 13(a of patrix 10) product is put into product magazine automatically.
The present invention can, according to client's needs, by changing patrix 10 and counterdie 7, manufacture the bent crown type retainer of various shapes.
Below embodiment has been described in detail the present invention by reference to the accompanying drawings, and those skilled in the art can make many variations example to the present invention according to the above description.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.Thereby some details in embodiment should not form limitation of the invention, the present invention by the scope defining using appended claims as protection scope of the present invention.

Claims (4)

1. a full-automatic bent crown type retainer production equipment, it is characterized in that: described full-automatic bent crown type retainer production equipment comprises control centre, motor, decelerator, feed mechanism, front and back automatic transmission mechanism and upper and lower automatic material taking shaping mechanism, described front and back automatic transmission mechanism comprises cam and counterdie, described upper and lower automatic material taking shaping mechanism comprises wheel shaft, bent axle and patrix, wherein:
Described control centre is connected with motor on the one hand, is connected on the other hand with feed mechanism;
Described decelerator first aspect is connected with motor, and second aspect is connected with the cam of front and back automatic transmission mechanism, and the third aspect is connected with the wheel shaft of upper and lower automatic material taking shaping mechanism;
Described cam is connected with counterdie;
Described bent axle one end is connected with wheel shaft, and the other end is connected with patrix;
Described upper die and lower die are respectively arranged with corresponding work station.
2. full-automatic bent crown type retainer production equipment according to claim 1, is characterized in that: described work station comprises the first station, the second station and the 3rd station.
3. full-automatic bent crown type retainer production equipment according to claim 1, is characterized in that: described front and back automatic transmission mechanism also comprises bin, and described bin is connected with feed mechanism.
4. according to the full-automatic bent crown type retainer production equipment described in claim 1 or 3, it is characterized in that: described feed mechanism is Pneumatic feeding mechanism.
CN201410075249.9A 2014-03-03 2014-03-03 Full-automatic bent crown type retainer production equipment Active CN103817260B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410075249.9A CN103817260B (en) 2014-03-03 2014-03-03 Full-automatic bent crown type retainer production equipment

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Application Number Priority Date Filing Date Title
CN201410075249.9A CN103817260B (en) 2014-03-03 2014-03-03 Full-automatic bent crown type retainer production equipment

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CN103817260A true CN103817260A (en) 2014-05-28
CN103817260B CN103817260B (en) 2016-02-03

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537404A (en) * 2016-01-20 2016-05-04 池州市容大电气有限公司 Simple cylinder flanging die
CN110695241A (en) * 2019-10-28 2020-01-17 上海淼森精密模具有限公司 Novel full-automatic curved crown type retainer production equipment

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002333029A (en) * 2001-05-09 2002-11-22 Nsk Ltd Holder for ball bearing
JP2006007246A (en) * 2004-06-23 2006-01-12 Nsk Ltd Manufacturing method and apparatus for retainer of radial needle roller bearing
CN201055892Y (en) * 2007-06-13 2008-05-07 田天民 Three-station automatic production device for bearing keeper
JP2008215426A (en) * 2007-03-01 2008-09-18 Nsk Ltd Method of manufacturing cage for radial needle bearing
CN202639142U (en) * 2012-05-03 2013-01-02 安徽华之杰机械有限公司 Forming, shaping and punching integrated automatic device for retainers
CN102847787A (en) * 2012-09-01 2013-01-02 浙江金优科技有限公司 Continuous stamping device of stainless steel sleeve
CN203725652U (en) * 2014-03-03 2014-07-23 上海淼森精密模具有限公司 Full-automatic production equipment of curved-crown retainers

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002333029A (en) * 2001-05-09 2002-11-22 Nsk Ltd Holder for ball bearing
JP2006007246A (en) * 2004-06-23 2006-01-12 Nsk Ltd Manufacturing method and apparatus for retainer of radial needle roller bearing
JP2008215426A (en) * 2007-03-01 2008-09-18 Nsk Ltd Method of manufacturing cage for radial needle bearing
CN201055892Y (en) * 2007-06-13 2008-05-07 田天民 Three-station automatic production device for bearing keeper
CN202639142U (en) * 2012-05-03 2013-01-02 安徽华之杰机械有限公司 Forming, shaping and punching integrated automatic device for retainers
CN102847787A (en) * 2012-09-01 2013-01-02 浙江金优科技有限公司 Continuous stamping device of stainless steel sleeve
CN203725652U (en) * 2014-03-03 2014-07-23 上海淼森精密模具有限公司 Full-automatic production equipment of curved-crown retainers

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537404A (en) * 2016-01-20 2016-05-04 池州市容大电气有限公司 Simple cylinder flanging die
CN110695241A (en) * 2019-10-28 2020-01-17 上海淼森精密模具有限公司 Novel full-automatic curved crown type retainer production equipment

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