Detect the method and apparatus of short-circuit between sheets of pile sheet cores
The present invention relates to a kind of method that detects short circuit between the motor laminated core sheet, in this method, utilize an auxiliary winding that laminated core is magnetized, surface unshakable in one's determination is then surveyed with a slotted line coil apparatus that the measurement instrument of serial connection is housed.
The invention still further relates to a kind of equipment of implementing this method.
The present invention originates from a kind of prior art, as 1/2 of AT-magazine " ELIN magazine " 1984, is narrated in a section ' the magnetic shunt path location in the stator core ' that publishes on the 58th page.
The stator core of stacked stator core, particularly motor is adopted the measuring method of stator core ring excitation during fabrication and in the maintenance of run duration, comes short circuit between detection lug with specified induction.This method demonstrates in the effect of short-circuit current between sheet under the local temperature difference, but requires have powerful and high-voltage power supply and heavy in section field coil that can adjust.
For the stator core sheet of dress winding rod in having, can only recognize in the lip-deep defective locations of crown (short circuits between many iron cores) with this detection method, and can not recognize iron plate defective in bottom land and groove side.Can only discern short circuit between the sheet that has certain contact resistance and therefore produce local temperature difference with this method, rather than location of short circuit between all sheets.And raise simply by virtue of temperature and to be not sufficient to location of short circuit between sheet is made quantitative judgement.
The defective of common iron plate context of detection can with aforementioned " ELIN magazine " announce under the induction of the yoke a little less than in the of by sheet between the measuring method that constitutes of short-circuit current field avoid.Magnetization for laminated core only needs a low-tension supply.Like this, short circuit can both be found out between in fact nearly all sheet, also comprises short circuit between those sheets that are positioned at trough rim or bottom land.In addition, the state that also comprises boring control surface (also the comprising rooved face) laminated insulation of whole pole shoe.Unshakable in one's determination can the detection with the rotor of interior dress.This known method can be carried out qualified analysis to the position of short circuit between sheet.The efficient that iron plate in the cards is repaired just can be controlled immediately at an easy rate.In addition, can also make comparisons to the laminated core state of many motors.The variation of the laminated core in time course and aging just can be determined.
But disadvantageously: for a laminated core-defective locations, its measured value reading of reading is directly proportional with fault current (" cause "), and be not directly proportional with the overtemperature of the appearance that is in operation (" consequence ").But, because " cause " and " consequence " sheerly relation rather than simple subordinate relation of physics, therefore just must could explain the result of measurement by means of some experiences.The explanation of the measured value reading that shows do not had problem, therefore here,, this measured value reading that demonstrates all is to derive from defective, what difficulty was explained is the measured value reading of diffusion, because this both was related to the heterogeneity that " focus " also is related to laminated core.
For the measured value reading is consistent with entirely different laminated core type quantitatively, will when measuring beginning, each all carry out relative calibration.The subsection of laminated core quilt short circuit outwardly when connecting excitation (calibration error point), and to this registration measured value reading.For the stator core defective reading of a reality,, can therefrom infer the size of actual defects according to ongoing relative calibration.
From prior art, task of the present invention is to formulate out a kind of method that does not have the detection short-circuit between sheets of pile sheet cores of aforesaid drawbacks, in this method, needn't carry out procedural relative calibration, just can draw the quantitative conclusion of position of failure point and size intact or calibration flaw position.
Another task of the present invention just provides a kind of equipment of carrying out this method.
According to the present invention, this task is to solve like this, promptly, by utilize at least two aspect the electricity separately and radially separate, but mechanically interconnective measurement coil, just can be from measure coil the phase differential of induced voltage and/or the radial distribution that amplitude variations is found out the magnetic field of short-circuit current between sheet.
The corresponding apparatus that is used to implement this method comprises: one is used for ancillary coil that laminated core is magnetized, one has two and separates aspect electric, but the measuring probe of interconnective again measurement coil in the mechanism, one is connected phasing degree deviation and/or the measuring equipment of amplitude variations and the record cell of a serial connection that is used for grasping on the measurement coil measuring the coil induced voltage.
To do more detailed explanation to the present invention with reference to the accompanying drawings below.
Fig. 1 illustrates the schematic diagram of the ring-type excitation of stator core;
Fig. 2 illustrates the summary of measuring coil position;
The sectional view of the measuring equipment of Fig. 3 on two stator tooths, and with the respective vectors figure in unimpaired stator core;
Fig. 4 but arrangenent diagram when having between sheet short circuit similar to Fig. 3;
Fig. 5 is used to produce the arrangenent diagram of reference signal and has corresponding polar plot;
The schematic diagram of Fig. 6 measuring equipment is together with its unit connection layout;
Fig. 7 represents the curve map that phase differential changes.
The stator core 1 of a motor utilizes a coil 2 around stator core to make it faintly magnetize (Fig. 1) with the excitation of the ring-type in the common measurement.Yoke induction in this measures only accounts for about 5-10% of specified induction.To the power supply of inductive coil, the low pressure networking is just enough.The ring-type magnetization preferably realizes by an autotransformer (adjusting transformer) 3 of receiving the adjustable output voltage on the low pressure networking.By the reactive-current compensation of shnt capacitor 4, feed current I may take place
QMinimizing.Maximum feed current is approximately 20A in this measures.
Usually it is different therewith with the iron plate detection of specified yoke induction (infrared camera is manually surveyed) to be noted in the heating of short circuit between sheet (" focus "), in the method, the surface of laminated core has a coil device 5, this device comprises that two link mutually firmly, but radially mutual again measurement coil 6 of isolating, 7, determine the radial distribution (Fig. 2 and 3) in the magnetic field of short-circuit current between sheet by it.Measure in the termination of measuring coil 6,7 the voltage U that does not have the iron core of short circuit between sheet
M1, U
M2Be with coil end between magnetic potential or be directly proportional with magnetization current.Measure coil and therefore be used as the magnetic voltage table (" Rogovski coil ") of measuring line integral between the coil end.Two measure angle between the coil induced voltages equal zero (Fig. 3).When short circuit 8 takes place between sheet when, fault current I
FBy the iron plate of short circuit, in measurement coil 6,7, induce the voltage that out of phase is moved.
Measure coil the 6, the 7th, to the inductive coil of fault current, this coil is at the different magnetic induction B that measure fault current in the radial direction of laminated core
FWhereby, when having short circuit 8 between sheet, between the voltage of measuring coil 6,7, just produced phase shift △ α (seeing the polar plot of Figure 4 and 5).
The phase shift of the measuring voltage that is caused by fault current is to decide with the size and the circuit length of short-circuit current between sheet.Strengthen measuring the voltage of coil 6,7, and determine the phasing degree deviation △ α and/or the amplitude variations △ φ (Fig. 6) of measuring voltage with a phase detector 9.
Preferably pack one into movably on the carrier 10, utilize rope drive and CD-ROM drive motor 11 can make it along notch from laminated core an end of 1 and move to the other end measuring coil 6,7.Selsyn transmitter that is connected with CD-ROM drive motor 11 or displacement transducer 12 can make it grasp carrier, and the axial location of slotted line coil apparatus 5 thereupon.
The phase deviation △ α and/or the amplitude variations △ φ of the measuring voltage that causes by the iron plate electric current can give record with a series of lines (each bar line is represented a notch) with an X-Y recorder 13.
To make comparisons along notch signal of noting and the signal that is equivalent to the iron plate electric current.Article one, make with thin conductor, and have and sheet between the loop line 14 of short circuit same widths 16 be fixed on the crown surface 15 and feedback with and sheet between short-circuit current suitable electric current (Fig. 5).
Short-circuit current is to carry out feed by the autotransformer of receiving in the networking 3 between sheet.From short-circuit current between the sheet of short circuit iron plate is to be determined by the impedance of the known voltage value between the iron plate and individual iron plate.The signal (△ α) of measuring coil then together with do not connect this line current and write down (△ α E) respectively, and and sheet between the signal (△ α F) of short-circuit current compare (Fig. 7).
If without rope drive, carrier also can be made into pancake support of walking voluntarily, and like this, according to Fig. 6, its CD-ROM drive motor is connected to grasp the distance that it travels with a displacement transducer or selsyn transmitter.
Method recited above also can be used for the detection of stator core for the motor of cartridge rotor in having.But in this case, rotor must insulate with ground fully at an end of motor, as common big generator.
An axle on-insulated at the two ends of motor is as a secondary short circuited winding, because the coupling of good magnetic force, still can be under weak excitation situation by the electric current of hundreds of ampere.The axle of motor one end whether not tape insulation can and measure shaft voltage over the ground at non-driving one end of motor and cling to ü a kind of bamboo Gou that coils approximately and kowtow the still thumb just right even model ā of the sound of sth. throbbing or bursting news of chessboard footpath between fields that vomits of sedan-chair ㄗ with a Rogovski coil measurement axis electric current
Under the motor situation of cartridge rotor, particularly big turbine, the best feed power supply by a heavy current that magnetizes of its stator core realize that this power supply links to each other with the axle of insulation between the two ends of motor in having.