CN103803270B - A kind of nonconformity ammeter automatic collecting device - Google Patents
A kind of nonconformity ammeter automatic collecting device Download PDFInfo
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- CN103803270B CN103803270B CN201410055774.4A CN201410055774A CN103803270B CN 103803270 B CN103803270 B CN 103803270B CN 201410055774 A CN201410055774 A CN 201410055774A CN 103803270 B CN103803270 B CN 103803270B
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Abstract
The invention belongs to automatic recycling equipment technical field, relate to a kind of nonconformity ammeter automatic collecting device, rack cross-bar and rack vertical rod connect into domatic support, gliding groove is arranged on rack vertical rod, the right and left of gliding groove is shaped with rib, centre is through is shaped with adjust bar, and the right of adjust bar and gliding groove forms glide slope, and the two ends of adjust bar are connected with the top of gliding groove and bottom; The top of gliding groove is shaped with rubber cushion, and tablet is arranged on rib on the right of gliding groove and adjust bar, and the below of tablet is shaped with inductor, and the bottom of gliding groove is shaped with baffle plate, and the right-hand member of baffle plate is shaped with micro-switch, micro-switch and electric control device electric connection; The below of gliding groove is shaped with control box, and in control box, integrated form is equipped with counting machine, switch, power supply and electric control device; Its apparatus structure is simple, and principle is reliable, and easy and simple to handle, automatization level is high, and production efficiency is high, and productive costs is low, applied widely, environmental friendliness.
Description
Technical field:
The invention belongs to automatic recycling equipment technical field, relate to a kind of nonconformity ammeter automatic collecting device, can in flow production line after testing and inferior-quality ammeter defective products carries out automatically collecting depositing, realize counting simultaneously and report to the police.
Background technology:
Ammeter is used to the instrument measuring consumption of current, Utilities Electric Co. can carry out electricity charge calculating by the number of degrees according to ammeter, therefore ammeter accurate operation to life and productive power all most important, in order to the every block ammeter ensureing to put goods on the market can be accurate, safe and reliable operation, every block ammeter has to pass through strict inspection before dispatching from the factory, and only has qualified ammeter packaged sale to come into the market.In existing ammeter flow production line, the mode that ammeter through disqualified upon inspection generally adopts artificial monolithic to take is carried out collection and is deposited, need staff constantly to keep and carry out operation on conveyor line side, this has increased the weight of hand labor intensity greatly, does not also meet the requirement of automation production flow line; A kind of automatic collecting device disclosed in Chinese patent 201220089917X, is applicable to collect the purge such as underwater hull seashells biology; A kind of waste automatically-collecdevice device disclosed in Chinese patent 2012101023251, solves the use inconvenience of conventional garbage gathering-device and poorly sealed problem; A kind of automatic collecting device of zippered bag disclosed in Chinese patent 2012202971374, unified placement of zippered bag can being torn; Above-mentioned automatic collecting device all can not be applicable to the automatic collection of ammeter, at present also there are no using motorisation unit to carry out the report that nonconformity ammeter collects automatically, more there are no the prior art of collecting warning device about nonconformity ammeter.Therefore seeking design provides a kind of nonconformity ammeter automatic collecting device to deposit to replace manpower to carry out collection, realizes automation Detroit automation, enhances productivity, and saves man power and material, has good economic benefit and practical value.
Summary of the invention:
The object of the invention is to the shortcoming overcoming prior art existence, seek design and a kind of nonconformity ammeter automatic collecting device is provided, carry out polylith counting, automatically collection to inferior-quality ammeter defective products after detection deposit and report to the police, to reduce labour intensity, to reduce productive costs.
To achieve these goals, the gathering-device agent structure that the present invention relates to comprises rack cross-bar, rack vertical rod, rib, rubber cushion, tablet, inductor, gliding groove, micro-switch, baffle plate, control box, counting machine, switch, power supply, adjust bar, annunciator, electric control device and glide slope, four rack cross-bars and four rack vertical rods connect into has domatic square frame-shaped structure stand, it is the gradient of 25-45 ° that gliding groove is fixedly installed on formation and horizontal plane angle on rack vertical rod, is convenient to nonconformity ammeter and glides; It is highly the rib of 2-4cm that the right and left of gliding groove is fixedly shaped with respectively, is middlely throughly shaped with the adjust bar isometric with gliding groove, and the right of adjust bar and gliding groove forms glide slope, and the two ends of adjust bar are connected by the top of screw and gliding groove and bottom; The top adhesive type of gliding groove is shaped with that length is 10-15cm, width is the rubber cushion of 8-12cm, realizes deceleration when nonconformity ammeter glides and antiskid function; Two length is that the tablet of 10cm is fixedly installed on rib on the right of gliding groove and adjust bar, the correspondence and position is parallel to each other, the below nested type of one of them tablet is shaped with inductor, when inductor senses that nonconformity ammeter glides through out-of-date output electric signal to electric control device; The bottom of gliding groove is fixedly shaped with baffle plate, and the right-hand member of baffle plate is embedded is shaped with micro-switch, micro-switch and electric control device electric connection; In the middle of gliding groove, below is fixedly equipped with control box, and in control box, integrated form is equipped with counting machine, switch, power supply and electric control device, and the read-out of counting machine and the button of switch are embedded in the surface of control box, the counting machine electric connection in annunciator and control box.
The rack cross-bar that the present invention relates to is connected with adopting pipe clamp or wire clamp between rack vertical rod, maintenance for convenience detach; Rubber cushion is electrostatic prevention rubber cushion or rubber pad, can play deceleration, damping and remove electrostatic interaction; Gliding groove length is 80-150cm, and the block number can depositing nonconformity ammeter is 6-10 block; Control box selects plastic flagstone or acrylic board to make; Counting machine can pre-set maximum count value according to the length of glide slope, when inductor senses a nonconformity ammeter, transmission of signal is to electric control device, electric control device control counter carries out increment counting, sends a signal to annunciator and report to the police when counting machine reaches the maximum count value preset; Power supply is direct current 24V Switching Power Supply, makes the automatically controlled part of whole device use low-voltage DC supply, to improve the safety of whole circuit; Adjust bar can carry out according to the size dimension of detected ammeter the width moving to left or move to right to adjust glide slope, and electric control device is relay, can by electric signal transmission to counting machine.
The annunciator that the present invention relates to is combined aural and visual alarm, its agent structure comprises pole, rattler, red light and green light, pole adopts pipe clamp or wire clamp to be connected with rack cross-bar, rattler is electrically connected with red light, red light and green light respectively with the electric control device electric connection in control box, when glide slope being piled nonconformity ammeter, after counting machine reaches the maximum count value pre-set, transmission of signal is to the red light in annunciator and rattler, and while blinking red lamp warning, rattler sends alert song; After staff hears early warning by the nonconformity ammeter on glide slope according to from top to bottom order block-by-block take out, the micro-switch be depressed when taking last block nonconformity table away lifts, its inner contact action is by the numerical value auto zero of electric control device control counter, and after zero, next time opens when collecting warning device and can restart counting.
The present invention compared with prior art, is docked with existing flow production line by gliding groove, and adjustment adjust bar makes to collect the nonconformity ammeter collection that warning device is applicable to different size specification; Utilize inductor to coordinate with counting machine to count, after glide slope reaches maximum collection capacity, counting machine transmission of signal sends alert ring to annunciator; Staff takes out after collection deposits polylith nonconformity ammeter, touches micro-switch control counter zero and re-starts counting collection; Can realize automatically depositing polylith nonconformity ammeter while saving manpower, its apparatus structure is simple, and principle is reliable, and easy and simple to handle, automatization level is high, and production efficiency is high, and productive costs is low, applied widely, environmental friendliness.
Accompanying drawing illustrates:
Fig. 1 is agent structure principle schematic of the present invention.
Fig. 2 is the hardware configuration structure schematic block diagram of circuit control part of the present invention.
Detailed description of the invention:
By embodiment, further description is made to the present invention below in conjunction with accompanying drawing.
Embodiment:
The agent structure of the gathering-device that the present embodiment relates to comprises rack cross-bar 1, rack vertical rod 2, rib 3, rubber cushion 4, tablet 5, inductor 6, gliding groove 7, micro-switch 8, baffle plate 9, control box 10, counting machine 11, switch 12, power supply 13, adjust bar 14, annunciator 15, electric control device 20 and glide slope 21, four rack cross-bars 1 and four rack vertical rods 2 connect into has domatic square frame-shaped structure stand, it is the gradient of 25-45 ° that gliding groove 7 is fixedly installed on formation and horizontal plane angle on rack vertical rod 2, is convenient to nonconformity ammeter and glides; It is highly the rib 3 of 2-4cm that the right and left of gliding groove 7 is fixedly shaped with respectively, centre is through is shaped with the adjust bar 14 isometric with gliding groove 7, adjust bar 14 forms glide slope 21 with the right of gliding groove 7, and the two ends of adjust bar 14 are connected by the top of screw and gliding groove 7 and bottom; The top adhesive type of gliding groove 7 is shaped with the rubber cushion 4 that length is 10-15cm, width is 8-12cm, realizes deceleration when nonconformity ammeter glides and antiskid function; Two length is that the tablet 5 of 10cm is fixedly installed on rib 3 on the right of gliding groove 7 and adjust bar 14, the correspondence and position is parallel to each other, the below nested type of one of them tablet 5 is shaped with inductor 6, when inductor 6 senses that nonconformity ammeter glides through out-of-date output electric signal to electric control device 20; The bottom of gliding groove 7 is fixedly shaped with baffle plate 9, and the right-hand member of baffle plate 9 is embedded is shaped with micro-switch 8, micro-switch 8 and electric control device 20 electric connection; In the middle of gliding groove 7, below is fixedly shaped with control box 10, in control box 10, integrated form is equipped with counting machine 11, switch 12, power supply 13 and electric control device 20, the read-out of counting machine 11 and the button of switch 12 are embedded in the surface of control box 10, annunciator 15 and counting machine 11 electric connection in control box 10.
The rack cross-bar 1 that the present embodiment relates to is connected with adopting pipe clamp or wire clamp between rack vertical rod 2, maintenance for convenience detach; Rubber cushion 4 is electrostatic prevention rubber cushion or rubber pad, can play deceleration, damping and remove electrostatic interaction; Gliding groove 7 length is 80-150cm, and the block number can depositing nonconformity ammeter is 6-10 block; Control box 10 selects plastic flagstone or acrylic board to make; Counting machine 11 can pre-set maximum count value according to the length of glide slope 21, when inductor 6 senses a nonconformity ammeter, transmission of signal is to electric control device 20, electric control device 20 control counter 11 carries out increment counting, sends a signal to annunciator 15 and report to the police during the maximum count value that counting machine 11 presets; Power supply 12 is direct current 24V Switching Power Supply, makes the automatically controlled part of whole device use low-voltage DC supply, to improve the safety of whole circuit; Adjust bar 14 can carry out according to the size dimension of detected ammeter the width moving to left or move to right to adjust glide slope 21, and electric control device 20 is relay, can by electric signal transmission to counting machine 11.
The annunciator 15 that the present embodiment relates to is combined aural and visual alarm, its agent structure comprises pole 16, rattler 17, red light 18 and green light 19, pole 6 adopts pipe clamp or wire clamp to be connected with rack cross-bar 1, rattler 17 is electrically connected with red light 18, red light 18 and green light 19 respectively with electric control device 20 electric connection in control box 10, when glide slope 21 being piled nonconformity ammeter, after counting machine 11 reaches the maximum count value pre-set, transmission of signal is to the red light 18 in annunciator 15 and rattler 17, and while red light 18 glimmers and reports to the police, rattler 17 sends alert song; After staff hears early warning by the nonconformity ammeter on glide slope 21 according to from top to bottom order block-by-block take out, the micro-switch 8 be depressed when taking last block nonconformity table away lifts, its inner contact action is by the numerical value auto zero of electric control device 20 control counter 11, and after zero, next time opens when collecting warning device and can restart counting.
The present embodiment realizes nonconformity ammeter and automatically collects and comprise following processing step with the concrete grammar of reporting to the police:
(1) conveyor line is checked to dock with ammeter on gliding groove 7 top of the gathering-device after having assembled, the height of adjusting pole montant 2 makes glide slope 21 and inspection conveyor line is seamless to dock, according to the size specification of ammeter on conveyor line, the width of glide slope 21 is adjusted by adjust bar 14, then 13 and open switch 12 are switched on power, the numerical value of counting machine 11 is set to a numerical value in 6-10, the now green light flicker of annunciator 15 represents that gathering-device normally works;
(2) when there being the ammeter of disqualified upon inspection to flow into glide slope 21 from flow production line, inductor 6 on tablet 5 carries out increment counting by electric control device 20 transmission of signal to counting machine 11, nonconformity ammeter slides into baffle plate 9 place along glide slope 21 and touches and starts micro-switch 8 after rubber cushion 4 slows down, after this, whenever having one piece of nonconformity ammeter to slide along glide slope 21, counting machine 11 all rises in value counting once;
(3) when the count value of counting machine 11 reaches the maximum count value preset, represent and glide slope 21 has filled nonconformity ammeter, this hour counter exports and controls model to the red light 18 in annunciator 15 and rattler 17, and red light 18 glimmers and reports to the police, and rattler 17 sends alert song simultaneously;
(4) after staff hears chimes of doom, by the nonconformity ammeter on glide slope 21 according to from top to bottom order block-by-block take out, the micro-switch 8 be depressed when taking last block nonconformity table away lifts, its inner contact action is by the count value auto zero of electric control device 20 control counter 11, automatic collecting device is made to restart counting collection, so move in circles, realize the automatic collection of nonconformity ammeter and report to the police.
Claims (3)
1. a nonconformity ammeter automatic collecting device, it is characterized in that agent structure comprises rack cross-bar, rack vertical rod, rib, rubber cushion, tablet, inductor, gliding groove, micro-switch, baffle plate, control box, counting machine, switch, power supply, adjust bar, annunciator, electric control device and glide slope, four rack cross-bars and four rack vertical rods connect into has domatic square frame-shaped structure stand, it is the gradient of 25-45 ° that gliding groove is fixedly installed on formation and horizontal plane angle on rack vertical rod, is convenient to nonconformity ammeter and glides; It is highly the rib of 2-4cm that the right and left of gliding groove is fixedly installed respectively, centre is through is provided with the adjust bar isometric with gliding groove, the right of adjust bar and gliding groove forms glide slope, and the two ends of adjust bar are connected by the top of screw and gliding groove and bottom; The top adhesive type of gliding groove is provided with that length is 10-15cm, width is the rubber cushion of 8-12cm, realizes deceleration when nonconformity ammeter glides and antiskid function; Two length is that the tablet of 10cm is fixedly installed on rib on the right of gliding groove and adjust bar, the correspondence and position is parallel to each other, the below nested type of one of them tablet is provided with inductor, when inductor senses that nonconformity ammeter glides through out-of-date output electric signal to electric control device; The bottom of gliding groove is fixedly installed baffle plate, and the right-hand member of baffle plate is embedded is provided with micro-switch, micro-switch and electric control device electric connection; In the middle of gliding groove, below is fixedly installed control box, and in control box, integrated form is equipped with counting machine, switch, power supply and electric control device, and the read-out of counting machine and the button of switch are embedded in the surface of control box, the counting machine electric connection in annunciator and control box.
2. nonconformity ammeter automatic collecting device according to claim 1, is characterized in that described rack cross-bar is connected with adopting pipe clamp or wire clamp between rack vertical rod, maintenance for convenience detach; Rubber cushion is electrostatic prevention rubber cushion or rubber pad, can play deceleration, damping and remove electrostatic interaction; Gliding groove length is 80-150cm, and the block number can depositing nonconformity ammeter is 6-10 block; Control box selects plastic flagstone to make; Counting machine can pre-set maximum count value according to the length of glide slope, when inductor senses a nonconformity ammeter, transmission of signal is to electric control device, electric control device control counter carries out increment counting, sends a signal to annunciator and report to the police when counting machine reaches the maximum count value preset; Power supply is direct current 24 volts of Switching Power Supplies, makes the automatically controlled part of whole device use low-voltage DC supply, to improve the safety of whole circuit; Adjust bar can carry out according to the size dimension of detected ammeter the width moving to left or move to right to adjust glide slope, and electric control device is relay, can by electric signal transmission to counting machine.
3. nonconformity ammeter automatic collecting device according to claim 1 and 2, it is characterized in that described annunciator is combined aural and visual alarm, its agent structure comprises pole, rattler, red light and green light, pole adopts pipe clamp or wire clamp to be connected with rack cross-bar, rattler is electrically connected with red light, red light and green light respectively with the electric control device electric connection in control box, when glide slope being piled nonconformity ammeter, after counting machine reaches the maximum count value pre-set, transmission of signal is to the red light in annunciator and rattler, while blinking red lamp warning, rattler sends alert song, after staff hears early warning by the nonconformity ammeter on glide slope according to from top to bottom order block-by-block take out, the micro-switch be depressed when taking last block nonconformity table away lifts, its inner contact action is by the numerical value auto zero of electric control device control counter, and after zero, next time opens when collecting warning device and can restart counting.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410055774.4A CN103803270B (en) | 2014-02-19 | 2014-02-19 | A kind of nonconformity ammeter automatic collecting device |
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| CN201410055774.4A CN103803270B (en) | 2014-02-19 | 2014-02-19 | A kind of nonconformity ammeter automatic collecting device |
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| CN103803270B true CN103803270B (en) | 2015-12-09 |
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| CN107539797A (en) * | 2017-08-23 | 2018-01-05 | 柳州劲胜科技有限公司 | Material frame |
| CN107972933A (en) * | 2017-10-16 | 2018-05-01 | 霍邱县鑫球金属材料有限公司 | A kind of steel ball counting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH04199305A (en) * | 1990-11-29 | 1992-07-20 | Honda Motor Co Ltd | Production control system |
| CN201670527U (en) * | 2010-03-31 | 2010-12-15 | 上海真欣射频识别技术服务有限公司 | Radio frequency identification control automatic conveying device |
| CN102935935A (en) * | 2011-08-16 | 2013-02-20 | 鸿富锦精密工业（深圳）有限公司 | Loading frame with turnover device |
| CN202265154U (en) * | 2011-10-08 | 2012-06-06 | 李英 | Vibration transporting device and integration automatic production system |
| CN203359363U (en) * | 2013-01-24 | 2013-12-25 | 江苏瑞新科技股份有限公司 | Automatic unidirectional horizontal conveying system |
| CN203419511U (en) * | 2013-05-30 | 2014-02-05 | 北京兆信信息技术股份有限公司 | Anti-blocking removing device for intelligent control over production line conveying |
| CN203299237U (en) * | 2013-06-13 | 2013-11-20 | 深圳市银河表计股份有限公司 | New electric meter production line |
| CN203372763U (en) * | 2013-07-17 | 2014-01-01 | 广西力源宝农林科技发展有限责任公司 | Palletizer with automatic pallet circulation recovery function |
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Address after: 266061 Shandong Province, Qingdao city Laoshan District Songling Road No. 169 room 413 Patentee after: QINGDAO ITECHENE TECHNOLOGIES CO., LTD. Address before: 266061 Shandong city of Qingdao province Laoshan Songling District of Qingdao City Road 169, room 413 Patentee before: Qingdao Qiancheng Electronics Co., Ltd. |