CN103802202A - Self-insulation building block molding machine and production method thereof - Google Patents
Self-insulation building block molding machine and production method thereof Download PDFInfo
- Publication number
- CN103802202A CN103802202A CN201410092406.7A CN201410092406A CN103802202A CN 103802202 A CN103802202 A CN 103802202A CN 201410092406 A CN201410092406 A CN 201410092406A CN 103802202 A CN103802202 A CN 103802202A
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- heat insulating
- insulating block
- platform
- block
- counterdie
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/26—Extrusion dies
- B28B3/269—For multi-channeled structures, e.g. honeycomb structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Building Environments (AREA)
Abstract
The invention relates to a self-insulation building block molding machine and a production method thereof. The existing self-insulation building block molding equipment is low in efficiency, low in the rate of finished products, and not favorable for personal safety. Therefore, the self-insulation building block molding machine comprises a material distributing device and an extrusion molding device, wherein an insulation block inserting rod is arranged under every insulation block protecting plate, and the insulation block inserting rods vertically extend into insulation block areas; an insulation block feeding elastic platform which is arranged on one side of the extrusion molding device comprises a pedestal, a platform and a guide rail, wherein the guide rail is arranged on the pedestal, the platform is erected on the guide rail, N groups of insulation block placing slots are formed in the platform, the layout of the insulation block placing slots is in one-to-one correspondence to the layout of the insulation block areas under a lower die top plate, after the lower die rises, the platform can extend into or withdraw from an underneath position of a lower die. The invention also relates to a corresponding method for producing self-insulation building blocks. The self-insulation building block molding machine has the advantages of high safety, high efficiency and high rate of finished products and is suitable for producing the self-insulation building blocks with various specifications.
Description
Technical field
The present invention relates to a kind of heat insulation building block forming machine and production method thereof.
Background technology
Heat insulation building block is that the heat insulating blocks such as foamed plastics are clipped in the middle of the building block that cement, stove quarrel class blendes together, and the new type block of formation has advantages of high insulating effect, low from heavy and light, cost.More and more find favour with the general public, mostly this building block be by extrusion modling or build moulding, builds the moulding production cycle long, and cost is high, is gradually given up by people.
On May 7th, 2008, Chinese utility model patent disclosed, that publication number is " CN201056022Y " disclosed a kind of high thermal insulation building blocks shaping mould, this mould is made up of framed parts and pressuring head part, can produce high insulation blocks by extrusion modling, this high insulation blocks is made up of mutual chimeric concrete segment and foam-plastic blocks, has good heat insulation effect.But this high insulation blocks foam-plastic blocks exposes, be unfavorable for fire prevention.The most important thing is that this high thermal insulation building blocks shaping mould need to manually lay foam-plastic blocks, efficiency is low, and what do not say, more kill is the as easy as rolling off a log personal injury accident that occurs, is unfavorable for promoting, and is more unfavorable for personal safety.
Summary of the invention
The technical problem to be solved in the present invention is the above-mentioned defect that how to overcome prior art, and a kind of safety, efficient heat insulation building block forming machine and production method thereof are provided.
For solving the problems of the technologies described above, heat insulation building block forming machine of the present invention, comprise distribution device and extrusion forming device, this extrusion forming device comprises workbench, counterdie and patrix, wherein counterdie comprises counterdie top board and framed, on counterdie top board, have N group cloth extruding slotted eye, the framed counterdie top board below that is arranged on, and surround a formingspace below every group of cloth extruding slotted eye, in each formingspace, comprise heat insulating block district, top, heat insulating block district top board is provided with heat insulating block baffle, heat insulating block baffle is between adjacent cloth extruding slotted eye, patrix comprises the pressure head corresponding with cloth squeezing groove hole shape, above-mentioned pressure head is fixed in a upper mold base plate by connecting plate respectively, upper die and lower die are furnished with respectively hydraulicefficiency elevation structure and vertical guide post, it is characterized in that: every heat insulating block baffle below is provided with heat insulating block inserted link, heat insulating block inserted link vertically stretches into heat insulating block district, extrusion forming device one side is provided with heat insulating block feeding scaling platform, this heat insulating block feeding scaling platform comprises pedestal, platform and guide rail, its middle guide is arranged on pedestal, paralell is located on guide rail, platform is provided with N group heat insulating block standing groove, its layout is corresponding one by one with the heat insulating block district layout of counterdie top board below, after counterdie rises, platform can stretch into or exit counterdie below, N is positive integer.So design, can avoid completely with manually heat insulating block being inserted to extrusion forming device, has stopped personal injury accident generation, adds automatic control program, and efficiency is higher.
As optimization, every heat insulating block baffle both sides all have dovetail groove, are also provided with corresponding dovetail groove on heat insulating block and pressure head.So design, the building block of heat insulating block and both sides is connected more firm, not easily separated.
As optimization, every heat insulating block baffle one side is provided with two row cloth extruding slotted eyes, and between two row cloth extruding slotted eyes, for strengthening separating beam, this reinforcement is separated beam lower surface and is provided with two lower protruded stigmas.So design, lower protruded stigma can form two cavitys in building block, can effectively economize in raw materials, and reduces heat insulation building block own wt.
As optimization, described platform is furnished with retractable driving device, and this retractable driving device comprises stepper motor and screw mandrel, screw mechanism, and described screw is fixed on platform below, and described screw mandrel passes from screw, and is driven by stepper motor.So design, workman only need be arranged on self-heat conserving piece in the self-heat conserving piece resettlement groove under platform, more laborsaving.
As optimization, described workbench comprises slide rail and is erected at the supporting plate formation on slide rail.So design, after heat insulation building block moulding, can together remove supporting plate together with heat insulation building block, and then spread new supporting plate, very convenient.
The present invention produces the method for heat insulation building block, comprises the steps:
One. N heat insulating block is arranged on respectively on platform in corresponding heat insulating block standing groove, by heat insulating block feeding scaling platform, heat insulating block sent into counterdie below, make each heat insulating block respectively just to a heat insulating block district;
Two. by hydraulicefficiency elevation structure, after driving counterdie to press down, make heat insulating block inserted link insert the heat insulating block on platform, then counterdie rises again, and heat insulating block is taken away to platform;
Three. platform is retreated to extrusion forming device one side, counterdie is dropped on workbench, heat insulating block is crushed between heat insulating block baffle and workbench, starts distribution device, in the cloth extruding slotted eye on counterdie top board, adds concrete;
Four. by hydraulicefficiency elevation structure, after driving patrix to press down, make pressure head pass each cloth extruding slotted eye, be pressed on concrete, the concrete of heat insulating block both sides is squeezed into inner side building block and outside building block, the two is clipped in the middle heat insulating block, forms heat insulation building block;
Five. pass through hydraulicefficiency elevation structure, drive counterdie rises, patrix keeps motionless simultaneously, inner side building block and outside building block are pressed on workbench, heat insulating block is clamped by inner side building block and outside building block, stays on workbench, and heat insulating block inserted link rises in company with counterdie top board, depart from heat insulating block, finally complete the extrusion modling production process of a heat insulation building block.So design, need not manually install heat insulating block, safe and efficient, and constant product quality, and yield rate is high.
Heat insulation building block forming machine of the present invention and production method thereof, have advantages of safety, efficient, yield rate is high, is applicable to producing the heat insulation building block of all size.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, heat insulation building block forming machine of the present invention and production method thereof are described further:
Fig. 1 is while sending heat insulating block, the location diagram of upper die and lower die, distribution device, platform and workbench in this heat insulation building block forming machine;
Fig. 2 utilizes counterdie heat insulating block to be taken away to the schematic diagram of platform;
Fig. 3 is perspective view when part heat insulating block is pressed in Fig. 2;
Fig. 4 is the position relationship schematic diagram of heat insulating block and counterdie;
Fig. 5 is distribution device to the schematic diagram of cloth in counterdie;
Fig. 6 is that the pressure of patrix stretches in cloth extruding slotted eye, the schematic diagram of extruded concrete;
Fig. 7 is that patrix is motionless, and counterdie rises, the schematic diagram that the heat insulation building block of moulding is extruded;
Fig. 8 waits at supporting plate the moulding heat insulation building block transporting.
In figure: 1 be counterdie top board, 2 for framed, 3 for cloth extruding slotted eye, 4 for formingspace, 5 for heat insulating block baffle, 6 for pressure head, 7 for connecting plate, 8 for upper mold base plate, 9 for heat insulating block inserted link, 10 for platform, 11 for heat insulating block standing groove, 12 for heat insulating block, 13 for strengthen separating beam, 14 for lower protruded stigma, 15 for slide rail, 16 for supporting plate, 17 for distribution device, 18 for inner side building block, 19 for outside building block, 20 be concrete.
The specific embodiment
Embodiment one: as shown in Fig. 1-8, heat insulation building block forming machine of the present invention comprises distribution device 17 and extrusion forming device, this extrusion forming device comprises workbench, counterdie and patrix, wherein counterdie comprises counterdie top board 1 and framed 2, on counterdie top board 1, have N group cloth extruding slotted eye 3, framed 2 are arranged on counterdie top board 1 below, and surround a formingspace 4 below every group of cloth extruding slotted eye 3, in each formingspace 4, comprise heat insulating block district, top, heat insulating block district top board is provided with heat insulating block baffle 5, heat insulating block baffle 5 is between adjacent cloth extruding slotted eye 3, patrix comprises the pressure head 6 corresponding with cloth extruding slotted eye 4 shapes, above-mentioned pressure head 6 is fixed in a upper mold base plate 8 by connecting plate 7 respectively, upper die and lower die are furnished with respectively hydraulicefficiency elevation structure and vertical guide post (not shown), it is characterized in that: every heat insulating block baffle 5 belows are provided with heat insulating block inserted link 9, heat insulating block inserted link 9 vertically stretches into heat insulating block district, extrusion forming device one side is provided with heat insulating block feeding scaling platform, this heat insulating block feeding scaling platform comprises pedestal (not shown), platform 10 and guide rail (not shown), its middle guide is arranged on pedestal, platform 10 is erected on guide rail, platform 10 is provided with N group heat insulating block standing groove 11, its layout is corresponding one by one with the heat insulating block district layout of counterdie top board 1 below, after counterdie rises, platform 10 can stretch into or exit counterdie below, N gets positive integer 4.
Every heat insulating block baffle 5 both sides all have dovetail groove, on heat insulating block 12 and pressure head 6, are also provided with corresponding dovetail groove.
Every heat insulating block baffle 5 one sides are provided with between two row cloth extruding slotted eye 3, two row cloth extruding slotted eyes 4 separates beam 13 for reinforcement, and this reinforcement is separated beam 13 lower surfaces and is provided with two lower protruded stigmas 14.Described platform is furnished with retractable driving device (not shown), and this retractable driving device comprises stepper motor and screw mandrel, screw mechanism, and described screw is fixed on platform below, and described screw mandrel passes from screw, and is driven by stepper motor.Described workbench comprises that slide rail 15 and the supporting plate 16 being erected on slide rail 15 form.
Utilize heat insulation building block forming machine described in embodiment one, produce the method for heat insulation building block, comprise the steps:
One. N heat insulating block 12 is arranged on respectively in the corresponding heat insulating block standing groove 11 on platform 10, by heat insulating block feeding scaling platform, heat insulating block 12 sent into counterdie below, make each heat insulating block respectively just to a heat insulating block district, as shown in Figure 1.
Two. by hydraulicefficiency elevation structure, after driving counterdie to press down, make heat insulating block inserted link 9 insert the heat insulating block 12 on platform 10, then counterdie rises again, heat insulating block 12 is taken away to platform 10, as Figure 2-3.
Three. platform is retreated to extrusion forming device one side; counterdie is dropped on workbench, and heat insulating block 12 is crushed between heat insulating block baffle 5 and workbench, starts distribution device 17; cloth on counterdie top board 1 pushes the interior interpolation concrete 20 of slotted eye 3, as shown in Fig. 4-5.
Four. by hydraulicefficiency elevation structure, after driving patrix to press down, make pressure head 6 through each cloth extruding slotted eye 3, be pressed on concrete 20, the concrete 20 of heat insulating block 12 both sides is squeezed into inner side building block 18 and outside building block 19, the two is clipped in the middle heat insulating block 12, form heat insulation building block, as shown in Figure 6.
Five. pass through hydraulicefficiency elevation structure, drive counterdie rises, patrix keeps motionless simultaneously, inner side building block 18 and outside building block 19 are pressed on workbench, and heat insulating block 12 is clamped by inner side building block 18 and outside building block 19, stays on workbench, heat insulating block inserted link 9 rises in company with counterdie top board 1, depart from heat insulating block 12, the extrusion modling production process of a final complete heat insulation building block, as Figure 7-8.
Concrete can be selected the mixture of stove quarrel ash, white lime or cement or mortar, the preferred polystyrene foam plastics of heat insulating block.
Claims (6)
1. a heat insulation building block forming machine, comprise distribution device and extrusion forming device, this extrusion forming device comprises workbench, counterdie and patrix, wherein counterdie comprises counterdie top board and framed, on counterdie top board, have N group cloth extruding slotted eye, the framed counterdie top board below that is arranged on, and surround a formingspace below every group of cloth extruding slotted eye, in each formingspace, comprise heat insulating block district, top, heat insulating block district top board is provided with heat insulating block baffle, heat insulating block baffle is between adjacent cloth extruding slotted eye, patrix comprises the pressure head corresponding with cloth squeezing groove hole shape, above-mentioned pressure head is fixed in a upper mold base plate by connecting plate respectively, upper die and lower die are furnished with respectively hydraulicefficiency elevation structure and vertical guide post, it is characterized in that: every heat insulating block baffle below is provided with heat insulating block inserted link, heat insulating block inserted link vertically stretches into heat insulating block district, extrusion forming device one side is provided with heat insulating block feeding scaling platform, this heat insulating block feeding scaling platform comprises pedestal, platform and guide rail, its middle guide is arranged on pedestal, paralell is located on guide rail, platform is provided with N group heat insulating block standing groove, its layout is corresponding one by one with the heat insulating block district layout of counterdie top board below, after rising on counterdie, platform can stretch into or exit counterdie below, N is positive integer.
2. heat insulation building block forming machine according to claim 1, is characterized in that: every heat insulating block baffle both sides all have dovetail groove, are also provided with corresponding dovetail groove on heat insulating block and pressure head.
3. heat insulation building block forming machine according to claim 1, is characterized in that: every heat insulating block baffle one side is provided with two row cloth extruding slotted eyes, and between two row cloth extruding slotted eyes, for strengthening separating beam, this reinforcement is separated beam lower surface and is provided with two lower protruded stigmas.
4. heat insulation building block forming machine according to claim 1, it is characterized in that: described platform is furnished with retractable driving device, this retractable driving device comprises stepper motor and screw mandrel, screw mechanism, described screw is fixed on platform below, described screw mandrel passes from screw, and is driven by stepper motor.
5. heat insulation building block forming machine according to claim 1, is characterized in that: described workbench comprises slide rail and is erected at the supporting plate formation on slide rail.
6. utilize the arbitrary described heat insulation building block forming machine of claim 1 to 5, produce the method for heat insulation building block, comprise the steps:
One. N heat insulating block is arranged on respectively on platform in corresponding heat insulating block standing groove, by heat insulating block feeding scaling platform, heat insulating block sent into counterdie below, make each heat insulating block respectively just to a heat insulating block district;
Two. by hydraulicefficiency elevation structure, after driving counterdie to press down, make heat insulating block inserted link insert the heat insulating block on platform, then counterdie rises again, and heat insulating block is taken away to platform;
Three. platform is retreated to extrusion forming device one side, counterdie is dropped on workbench, heat insulating block is crushed between heat insulating block baffle and workbench, starts distribution device, in the cloth extruding slotted eye on counterdie top board, adds concrete;
Four. by hydraulicefficiency elevation structure, after driving patrix to press down, make pressure head pass each cloth extruding slotted eye, be pressed on concrete, the concrete of heat insulating block both sides is squeezed into inner side building block and outside building block, the two is clipped in the middle heat insulating block, forms heat insulation building block;
Five. pass through hydraulicefficiency elevation structure, drive counterdie rises, patrix keeps motionless simultaneously, inner side building block and outside building block are pressed on workbench, heat insulating block is clamped by inner side building block and outside building block, stays on workbench, and heat insulating block inserted link rises in company with counterdie top board, depart from heat insulating block, finally complete the extrusion modling production process of a heat insulation building block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410092406.7A CN103802202B (en) | 2014-03-13 | 2014-03-13 | Self-heat-preservatiblock block machine and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410092406.7A CN103802202B (en) | 2014-03-13 | 2014-03-13 | Self-heat-preservatiblock block machine and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103802202A true CN103802202A (en) | 2014-05-21 |
| CN103802202B CN103802202B (en) | 2016-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410092406.7A Expired - Fee Related CN103802202B (en) | 2014-03-13 | 2014-03-13 | Self-heat-preservatiblock block machine and production method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999545A (en) * | 2015-08-03 | 2015-10-28 | 沂南县华闰天元机械有限公司 | Mechanical integration system based on novel wall body material production |
| CN105799047A (en) * | 2016-05-18 | 2016-07-27 | 金陵科技学院 | Self-insulation concrete hollow building block mold and manufacturing method of building blocks |
| CN106738293A (en) * | 2017-04-01 | 2017-05-31 | 菏泽市实悦复合材料有限公司 | A kind of intelligent positioning of organic material plate and automatic limit device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3122087A1 (en) * | 1980-07-25 | 1982-04-08 | Engelbert 5470 Andernach Adams | Heat-insulated hollow block and process and device for the production thereof |
| CN1593876A (en) * | 2004-06-19 | 2005-03-16 | 吴俊喜 | Method for manufacturing hollow brick with a core and special-purpose dies thereof |
| CN201015890Y (en) * | 2006-12-20 | 2008-02-06 | 山东鸿泰建设集团有限公司 | Insulating brick production equipment |
| CN201633131U (en) * | 2010-02-26 | 2010-11-17 | 金立虎 | Distribution device for producing concrete block color layer and natural color layer |
| CN102626945A (en) * | 2012-04-20 | 2012-08-08 | 济南福亨建材有限公司 | Heat preservation block machine |
| CN203712837U (en) * | 2014-03-13 | 2014-07-16 | 柳忠国 | Self-insulation block forming machine |
-
2014
- 2014-03-13 CN CN201410092406.7A patent/CN103802202B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3122087A1 (en) * | 1980-07-25 | 1982-04-08 | Engelbert 5470 Andernach Adams | Heat-insulated hollow block and process and device for the production thereof |
| CN1593876A (en) * | 2004-06-19 | 2005-03-16 | 吴俊喜 | Method for manufacturing hollow brick with a core and special-purpose dies thereof |
| CN201015890Y (en) * | 2006-12-20 | 2008-02-06 | 山东鸿泰建设集团有限公司 | Insulating brick production equipment |
| CN201633131U (en) * | 2010-02-26 | 2010-11-17 | 金立虎 | Distribution device for producing concrete block color layer and natural color layer |
| CN102626945A (en) * | 2012-04-20 | 2012-08-08 | 济南福亨建材有限公司 | Heat preservation block machine |
| CN203712837U (en) * | 2014-03-13 | 2014-07-16 | 柳忠国 | Self-insulation block forming machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999545A (en) * | 2015-08-03 | 2015-10-28 | 沂南县华闰天元机械有限公司 | Mechanical integration system based on novel wall body material production |
| CN105799047A (en) * | 2016-05-18 | 2016-07-27 | 金陵科技学院 | Self-insulation concrete hollow building block mold and manufacturing method of building blocks |
| CN105799047B (en) * | 2016-05-18 | 2019-02-15 | 金陵科技学院 | A kind of self-heat insulation concrete hollow building block mold and building block production method |
| CN106738293A (en) * | 2017-04-01 | 2017-05-31 | 菏泽市实悦复合材料有限公司 | A kind of intelligent positioning of organic material plate and automatic limit device |
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| Publication number | Publication date |
|---|---|
| CN103802202B (en) | 2016-04-27 |
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Effective date of registration: 20160325 Address after: 250000, No. 2 Industrial Park, North Central Road, Zhao Village Road, Ji'nan City, Shandong Province Applicant after: Shandong Fengying Building Material Co.,Ltd. Address before: 250000 Shandong Province, Ji'nan City District of Wanshou Road Wangshan Jingyuan Building No. 1 room 3-802 Applicant before: Liu Zhongguo |
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