CN103786118A - Diesel generating set assembly tool - Google Patents
Diesel generating set assembly tool Download PDFInfo
- Publication number
- CN103786118A CN103786118A CN201410027753.1A CN201410027753A CN103786118A CN 103786118 A CN103786118 A CN 103786118A CN 201410027753 A CN201410027753 A CN 201410027753A CN 103786118 A CN103786118 A CN 103786118A
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- China
- Prior art keywords
- diesel
- base
- plate
- driven generator
- assembly tooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
- Motor Or Generator Frames (AREA)
Abstract
The invention discloses a diesel generating set assembly tool which comprises a base and two supporting frames. The base comprises a foundation base and a positioning plate. The positioning plate is perpendicularly welded to the rear end of the base, the left end and the right end of the positioning plate are correspondingly and respectively provided with a positioning boss, each supporting frame is provided with a connecting disc and an L-shaped supporting arm, the transverse side of each supporting arm is perpendicularly welded to the upper surface of the connecting disc, and the vertical side of each supporting arm is connected with the corresponding positioning boss in a locking mode. The diesel generating set assembly tool has the advantages that simple assembly of an engine, a motor and a rack is achieved, and the assembly tool is convenient to disassemble; assembly technology can be simplified, production efficiency can be improved, and assembly quality can be improved.
Description
Technical field
The present invention is specifically related to a kind of diesel-driven generator assembly tooling.
Background technology
When double cylinder diesel generating set assembling at present, generally all need workman that engine is overturn on ground or workbench, and below engine, need according to ground or work top situation pad last layer sponge, prevent from, after the upset of engine own wt, the accessory in engine bottom surface being bent, be out of shape, scrape paint, damage etc.After motor has assembled, in installation frame process, also often there is frame and ground or workbench friction causes scraping paint, and frame is connected more difficult with unit, must regulate manually frame can be connected reluctantly to correct position with the relative altitude of unit, thereby diesel generating set assembles not only assembly technology complexity, efficiency of assembling is low, and is difficult to guarantee assembly quality.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of diesel-driven generator assembly tooling, can realize the light assembling of generating set.
The present invention solves the problems of the technologies described above by the following technical programs: a kind of diesel-driven generator assembly tooling, comprises a pedestal and two bracing frames; Described pedestal comprises a base and a location-plate, and this location-plate vertical welding is in the rearward end of base, and the left and right two ends of described location-plate are respectively equipped with a positioning boss accordingly; Every support frame as described above all has a terminal pad and a L-shaped support arm, and the horizontal edge vertical welding of described support arm is in the upper surface of terminal pad, and the vertical edge of this support arm is paid and is connected with described convex stand lock.
Preferably, described base is a level board, and the arranged on left and right sides of this level board is upwards folded into respectively two flangings; The lateral surface of every described flanging is all connected with a widening plate.
Preferably, all parallel and be interval with a plurality of anticollison blocks on every described widening plate.
Preferably, the front and rear of described level board is respectively equipped with a peristome.
Preferably, between described base and location-plate, be provided with two reinforcement gussets.
Preferably, between the horizontal edge of described support arm and the upper surface of terminal pad, be also provided with two reinforcement ribs.
Beneficial effect of the present invention is: realized the light assembling of engine, motor and frame, the convenient disassembly of assembly tooling simultaneously; Can simplify assembly technology, production efficiency is provided, can improve again assembly quality.
Accompanying drawing explanation
The invention will be further described in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the structural representation of diesel-driven generator assembly tooling of the present invention.
Fig. 2 is the structural representation of pedestal in the present invention.
Fig. 3 is the structural representation of mid frame of the present invention.
Fig. 4 is the use state diagram of diesel-driven generator assembly tooling of the present invention.
The specific embodiment
Refer to Fig. 1 and Fig. 2, a kind of diesel-driven generator assembly tooling 100, comprises a pedestal 1 and two bracing frames 2; Described pedestal 1 comprises a base 11 and a location-plate 12, and these location-plate 12 vertical weldings are in the rearward end of base 11, and the left and right two ends of described location-plate 12 are respectively equipped with a positioning boss 13 accordingly; Between described base 11 and location-plate 12, be provided with two reinforcement gussets 3, to strengthen intensity.
Referring again to Fig. 1, every support frame as described above 2 all has a terminal pad 21 and a L-shaped support arm 22, and horizontal edge 221 vertical weldings of described support arm 22 are in the upper surface of terminal pad 21, and the vertical edge 222 of this support arm 22 is paid and is connected with described positioning boss 13 locks.Between the horizontal edge 221 of described support arm 22 and the upper surface of terminal pad 21, be also provided with two reinforcement ribs 4, to strengthen the bonding strength of support arm 22 and terminal pad 21.
Referring again to Fig. 2, described base 11 is a level board 11a, and the arranged on left and right sides of this level board 11a be upwards folded into respectively two flanging 111, two flangings 111 be provided for positioning frame 7; The lateral surface of every described flanging 111 is all connected with a widening plate 5.All parallel and be interval with a plurality of anticollison blocks 6 on every described widening plate 5, the material of described anticollison block 6 is catapult glue.The setting of anticollison block 6, prevent directly contact widening plate 5 of frame 7, cause frame 7 to be rubbed, scrape the phenomenons such as paint, can prevent frame 7 damaged surfaces, also for padded frame 7, so that it is highly highly consistent with engine 8 gripper shoes 81 to be arranged on beam 71 in frame 7.The front and rear of described level board 11a is respectively equipped with a peristome 112, makes after having assembled, the convenient base 11 of extracting out.
Referring again to Fig. 3 and Fig. 4, the assembling process of diesel generating set is as follows:
1, a plurality of anticollison block 6 use the first bolts (not shown) are locked on pedestal 1;
2, engine 8 lain on the ground or on workbench, the terminal pad of two support frames as described above 2 21 be locked at respectively in left and right two gripper shoes 81 of engine 8;
3, again the support arm of two support frames as described above 2 22 and positioning boss 13 use second bolts 9 of pedestal 1 are locked, thereby engine 8 is arranged on pedestal 1;
4, engine 8 is overturn to 90 ° together with assembly tooling 100, engine 8 is erect and placed; Motor 10 is arranged on engine 8;
5, frame 7 is overturn to 90 °, the leg of frame 7 72 is placed on the anticollison block 6 of widening plate 5 described in two, then a plurality of beams 71 in frame 7 are locked and are connected one by one, thereby frame 7 is assembled on unit with two gripper shoes 81, the motor 10 bonnet feets 101 of engine 8;
6, check the correctness of guaranteeing the assembling of each parts, then unit is kept flat on ground or workbench together with the assembly tooling 100 90 ° of recoveries of overturning in the other direction;
7, pull down described the second bolt 9, pedestal 1 is extracted out, dismantle two support frames as described above 2 from unit again, so just realize the light assembling of engine 8, motor 10 and frame 7, greatly simplify assemble flow, also reduced some simultaneously and adopt because of assembling difficulty the damage of the accessory that artificial hard operation brings.
The present invention can easily overturn in machine assembling part, is convenient to motor, frame to be arranged on engine, can easily unload again assembly tooling after completing installation; Can simplify assembly technology, production efficiency is provided, can improve again assembly quality, thus Improving The Quality of Products.
Claims (6)
1. a diesel-driven generator assembly tooling, is characterized in that: comprise a pedestal and two bracing frames; Described pedestal comprises a base and a location-plate, and this location-plate vertical welding is in the rearward end of base, and the left and right two ends of described location-plate are respectively equipped with a positioning boss accordingly; Every support frame as described above all has a terminal pad and a L-shaped support arm, and the horizontal edge vertical welding of described support arm is in the upper surface of terminal pad, and the vertical edge of this support arm is paid and is connected with described convex stand lock.
2. diesel-driven generator assembly tooling as claimed in claim 1, is characterized in that: described base is a level board, and the arranged on left and right sides of this level board is upwards folded into respectively two flangings; The lateral surface of every described flanging is all connected with a widening plate.
3. diesel-driven generator assembly tooling as claimed in claim 2, is characterized in that: all parallel and be interval with a plurality of anticollison blocks on every described widening plate.
4. diesel-driven generator assembly tooling as claimed in claim 2, is characterized in that: the front and rear of described level board is respectively equipped with a peristome.
5. diesel-driven generator assembly tooling as claimed in claim 1, is characterized in that: between described base and location-plate, be provided with two reinforcement gussets.
6. diesel-driven generator assembly tooling as claimed in claim 1, is characterized in that: between the horizontal edge of described support arm and the upper surface of terminal pad, be also provided with two reinforcement ribs.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410027753.1A CN103786118B (en) | 2014-01-21 | 2014-01-21 | A kind of diesel-driven generator assembly tooling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410027753.1A CN103786118B (en) | 2014-01-21 | 2014-01-21 | A kind of diesel-driven generator assembly tooling |
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CN103786118A true CN103786118A (en) | 2014-05-14 |
CN103786118B CN103786118B (en) | 2015-09-23 |
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CN201410027753.1A Active CN103786118B (en) | 2014-01-21 | 2014-01-21 | A kind of diesel-driven generator assembly tooling |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107745631A (en) * | 2017-11-09 | 2018-03-02 | 天津英捷利汽车技术有限责任公司 | A kind of electric motor mounting structure |
CN111634444A (en) * | 2020-04-30 | 2020-09-08 | 航天东方红卫星有限公司 | Stroke protection tool and assembly method for vibration isolation mechanism of satellite load camera |
CN115142948A (en) * | 2021-03-30 | 2022-10-04 | 江柴发动机徐州有限公司 | Production process of diesel generator set |
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US20030094773A1 (en) * | 2001-11-16 | 2003-05-22 | Applied Materials, Inc. | Rotary vacuum-chuck with water-assisted labyrinth seal |
CN101134305A (en) * | 2007-09-25 | 2008-03-05 | 重庆长安汽车股份有限公司 | ISG electrical machine mounting jig of the engine |
CN102079040A (en) * | 2010-12-30 | 2011-06-01 | 东莞市康达机电工程有限公司 | Movable type rotatable assembling platform |
CN103042379A (en) * | 2013-01-21 | 2013-04-17 | 苏州航天特谱风能技术有限公司 | Front base tilter of large wind generating set |
CN202878169U (en) * | 2012-10-19 | 2013-04-17 | 阜新德尔汽车部件股份有限公司 | Installation and positioning clamp for outlet connector of automobile steering pump |
CN203680151U (en) * | 2014-01-21 | 2014-07-02 | 福建永强力加动力设备有限公司 | Assembly tooling for diesel generating set |
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2014
- 2014-01-21 CN CN201410027753.1A patent/CN103786118B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US20030094773A1 (en) * | 2001-11-16 | 2003-05-22 | Applied Materials, Inc. | Rotary vacuum-chuck with water-assisted labyrinth seal |
CN101134305A (en) * | 2007-09-25 | 2008-03-05 | 重庆长安汽车股份有限公司 | ISG electrical machine mounting jig of the engine |
CN102079040A (en) * | 2010-12-30 | 2011-06-01 | 东莞市康达机电工程有限公司 | Movable type rotatable assembling platform |
CN202878169U (en) * | 2012-10-19 | 2013-04-17 | 阜新德尔汽车部件股份有限公司 | Installation and positioning clamp for outlet connector of automobile steering pump |
CN103042379A (en) * | 2013-01-21 | 2013-04-17 | 苏州航天特谱风能技术有限公司 | Front base tilter of large wind generating set |
CN203680151U (en) * | 2014-01-21 | 2014-07-02 | 福建永强力加动力设备有限公司 | Assembly tooling for diesel generating set |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107745631A (en) * | 2017-11-09 | 2018-03-02 | 天津英捷利汽车技术有限责任公司 | A kind of electric motor mounting structure |
CN107745631B (en) * | 2017-11-09 | 2023-08-01 | 天津英捷利汽车技术有限责任公司 | Motor mounting structure |
CN111634444A (en) * | 2020-04-30 | 2020-09-08 | 航天东方红卫星有限公司 | Stroke protection tool and assembly method for vibration isolation mechanism of satellite load camera |
CN111634444B (en) * | 2020-04-30 | 2021-12-07 | 航天东方红卫星有限公司 | Stroke protection tool and assembly method for vibration isolation mechanism of satellite load camera |
CN115142948A (en) * | 2021-03-30 | 2022-10-04 | 江柴发动机徐州有限公司 | Production process of diesel generator set |
Also Published As
Publication number | Publication date |
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CN103786118B (en) | 2015-09-23 |
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