CN103784757B - A kind of processing method of purple dendrobium gold bar - Google Patents
A kind of processing method of purple dendrobium gold bar Download PDFInfo
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Abstract
The present invention discloses a kind of processing method of purple dendrobium gold bar.Pretreatment that the method comprises (1): 1. classification, 2. go the segmentation of sheath process, 3. stem bar, (2) microwave oven cures, be exposed to the sun under (3) sunlight.The segmentation of described stem bar is cut into stem section from the joint of stem bar; It is that interval is done to cure process 6 times altogether that microwave oven cures, and cures the rear stem section of all taking out at every turn and turns evenly and put into microwave oven again after moisture evaporation and cure; Be exposed to the sun under sunlight and make purple dendrobium stem section all hardening, color and luster becomes golden yellow; Can continue the psychrometric ratio be exposed to the sun to this purple dendrobium gold bar is that namely 1:6 obtains product; Also can cure by far infrared, the acquisition of expedite product, control temperature is 100 DEG C of psychrometric ratios cured to this purple dendrobium gold bar obtains product when being 1:6.The product that is processed into of the present invention, in golden, strip, maintains the quality same with Herba Dendrobii extract but easy and simple to handle, and be easy to grasp, be suitable for factorial praluction, process time shortens, and production cost greatly reduces.
Description
Technical field
The invention belongs to the process technology that a kind of purple dendrobium vegetable material is simple and easy to do.
Background technology
The laudatory title that Herba Dendrobii (Dendrobiumcandidum) has " first of nine large Herba mesonae chinensis ", has high medical value, has been put into " Chinese Pharmacopoeia ".It should have history to have more than one thousand years, modern medicine study also proves: the nourishing YIN and moistening the lung that Herba Dendrobii has, treatment gastropathy, Tumor suppression, anti-cancer and cancer-preventing, liver heat removing and eyesight improving, skin moistening skin care, effect such as to prolong life of making light of one's life by commiting suicide are one of optimum selections of modern health care.
Purple dendrobium (Dendrobiumdevonianum) is the terrestrial reference product of Longling County, Yunnan Province, has large-scale plantation.Research data report purple dendrobium has the medicinal efficacy the same with Herba Dendrobii, its processing method has also continued to use the processing way of Herba Dendrobii, and (list of references is Wang Lin etc. 1., Dendrobium devonianum Part. extract vitro antibacterial activity preliminary study, Agriculture of Anhui science, 2012, 40 (17): 9338 2. Zheng Zhi is new etc., Longling, Yunnan Dendrobium devonianum Part. chemical composition analysis measures and planting type is selected, Agriculture of Anhui science, 2008, 36 (4): 1427 3. Ming Xingjia etc., the biological characteristics of rare Dendrobium devonianum Part. and wild resource protection thereof, Chinese Wild plant resources, 2011, 30 (6): 5)
The ripe stem bar of the application site of Herba Dendrobii mainly dormancy, the holding time of fresh stem bar is limited, and traditional processing way makes Herba Dendrobii extract (see Fig. 1, spiral or Hyatt shape), makes it not easily to go rotten, damage by worms and go bad.And its mucus composition is immobilized and stablizes after being processed into Herba Dendrobii extract, effective ingredient not easily decomposes, therefore becomes Herba Dendrobii processing mode main now.
The work flow of Herba Dendrobii Herba Dendrobii extract comprises arrangement, cures, curling, add hoop, drying, remove sheath, classification seven steps, and to operate completely by hand.Especially soft bake, curling rear adjuvant sizing, and need repeat several times.Therefore, large, the consuming time length of difficulty, the fine or not difference of different personnel's processing technique is large, also directly can affect the price of product.
Herba Dendrobii Herba Dendrobii extract price is very expensive, and market price processing Herba Dendrobii extract dry product is 300 yuan/kilogram, and it is relatively less that high Herba Dendrobii extract processing charges enters selling cost accounting example, and the price of purple skin Herba Dendrobii extract is less than 1/3rd of Herba Dendrobii.Therefore, high Herba Dendrobii extract processing charges enter selling cost can accounting example higher, be therefore necessary the processing way studying a kind of suitable purple dendrobium dry product of invention.
Summary of the invention
The object of the invention is to provide one can reduce the operating time, reduce production cost, improve the competitiveness of product in market, purple dendrobium dry product through processing is natural to have no side effect, also do not waste and lose the main component of purple dendrobium raw material, the various convenience of edible way, keep suitable with the quality of Herba Dendrobii extract, and storage is lasting, processing method of the better purple dendrobium gold bar of product color and products thereof.
The processing method of a kind of purple dendrobium gold bar provided by the present invention, cured by pretreatment, microwave oven and form with each step of being exposed to the sun under sunlight, concrete steps are as follows:
(1) pretreatment:
1. classification
Remove silt and the impurity of the fresh stem bar of purple dendrobium, with adjacent two intervals natural on purple dendrobium fresh stem bar for stem section, be 9 ~ 12cm by stem segment length, stem section diameter is that the fresh stem bar of purple dendrobium of more than 0.7cm is classified as 1 grade of product, the fresh stem bar of purple dendrobium of all the other stem sections is classified as 2 grades of product; 1 grade of product purple dendrobium fresh stem bar and 2 grades of fresh stem bars of product purple dendrobium are processed respectively according to the following steps:
2. sheath process is gone
After fresh for purple dendrobium stem bar being put into boiling water 30 second, lose in the basin that tap water is housed and soak 1 minute, then pull out and from internode position, sheath is oppositely erased from bottom is saved with towel, greatly can improve the complete aesthetics of sheath speed of operation and stem bar;
3. the segmentation of stem bar
With adjacent two intervals natural on purple dendrobium fresh stem bar for stem section, be cut into stem section from the joint of stem bar;
(2) microwave oven cures
Purple dendrobium stem section is put into microwave oven cure, do altogether to cure process 6 times, cure the time for 1st time and the 2nd time of curing is 2 minutes, 3rd time to the 6th time time of curing is 1 minute, cure the rear purple dendrobium stem section waddy that all takes out turns evenly at every turn, puts into microwave oven again and cure after purple dendrobium stem section surface moisture evaporation;
(3) be exposed to the sun under sunlight
Step (2) is cured under the purple dendrobium stem section after process is placed in sunlight through No. 6 microwave ovens and is exposed to the sun, treat that purple dendrobium stem section is all hardening, color and luster becomes golden yellow, and when the psychrometric ratio continuing to be exposed to the sun to this purple dendrobium stem section is 1:6, is the purple dendrobium gold bar finished product be processed into; Or step (2) cured under the purple dendrobium stem section after process is placed in sunlight through No. 6 microwave ovens be exposed to the sun, treat that purple dendrobium stem section is all hardening, after color and luster becomes golden yellow, put into far-infrared food dehydrator, control temperature is 100 DEG C of psychrometric ratios cured to this purple dendrobium stem section when being 1:6, takes out this purple dendrobium stem section and is the purple dendrobium gold bar finished product be processed into; The psychrometric ratio of described purple dendrobium gold bar is the gross weight of purple dendrobium gold bar finished product and the 1. ratio of the gross weight of the fresh stem bar of corresponding purple dendrobium used after classification in step (1) pretreatment.
A kind of purple dendrobium gold bar made by the processing method of above-mentioned a kind of purple dendrobium gold bar that the present invention also provides.
Compared with prior art, beneficial effect of the present invention:
1, processing method of the present invention obtains purple dendrobium stem bar by being exposed to the sun under step (3) sunlight is flavous gold bar color and luster, substantially increases exterior quality and the commodity cost performance of commodity, improves the competitiveness of product in market.The acquisition of this golden color does not need to add any chemical substance, but forms by the anthocyanidin that the natural light in sunlight transforms in purple dendrobium stem bar, is the golden product of pure natural, very temptingly likes.
2, the blond shades uniformity of product that is processed into of processing method of the present invention.
Process steps of the present invention (2) microwave oven 6 batch (-type)s cure in processing procedure, often process once, all taking out limit flange mixes evenly, not only make stem section surface moisture volatile, and stem section can be avoided to be reentered in microwave oven local be charred, make the last golden product uniform color obtained consistent, serve the effect helping with the blond shades of product the good effect being uniformity.
The product color that the inventive method is processed into is golden yellow, strip, therefore is called purple dendrobium gold bar.
3, processing method of the present invention is long for storage period of product of being processed into.
Process steps of the present invention (2) adopts microwave oven 6 batch (-type)s to cure processing mode, and be exposed to the sun under follow-up sunlight, the purple dendrobium gold bar product be processed into can reach more than 1 year storage period, simultaneously, also do not waste and lose the main component of purple dendrobium raw material, quality and the purple dendrobium Herba Dendrobii extract of the purple dendrobium gold bar of production are basically identical.
3. process steps of the present invention go sheath process easy, be easy to operation, effective, efficiency is high, not only substantially increases sheath speed of operation, and improves the complete aesthetics of stem bar.
4. easy, the easy to control the quality system of the grading of processing method of the present invention, and processing mode pure natural, do not add any chemical substance.
5. processing method of the present invention is easy and simple to handle, is easy to grasp, and is suitable for factorial praluction, decreases operation easier, decrease recruitment cost.The processing cost of producing purple dendrobium gold bar is only 1/3rd of processing purple dendrobium Herba Dendrobii extract, namely market price processing Herba Dendrobii extract dry product is 300 yuan/kilogram, then processing purple dendrobium gold bar is 100 yuan/kilogram, reduces production cost, also increases substantially the competitiveness of product in market.
Accompanying drawing explanation
Fig. 1 is purple dendrobium Herba Dendrobii extract shape.
Fig. 2 is purple dendrobium gold bar shape.
Fig. 3 is the fresh stem bar of purple dendrobium of band sheath.
Fig. 4 is the fresh stem bar of purple dendrobium of sheath.
Detailed description of the invention
1. pretreatment
(1) classification
Remove silt and the impurity of the fresh stem bar of purple dendrobium, be a stem section with adjacent two intervals natural on purple dendrobium fresh stem bar, be 9 ~ 12cm by stem segment length, stem section diameter be that the fresh stem bar of purple dendrobium of more than 0.7cm is classified as 1 grade of product, the purple dendrobium fresh stem bar of all the other stem sections be classified as 2 grades of product (comprise short stem bar, tiny stem bar and long shoot bar top thinner section divide and stem foot compared with the fresh stem bar of the purple dendrobium of hard portion); 1 grade of product purple dendrobium fresh stem bar and 2 grades of fresh stem bars of product purple dendrobium are processed respectively according to the following steps:
(2) sheath process is gone
After fresh for purple dendrobium stem bar being put into boiling water 30 second, lose in the basin that tap water is housed and soak 1 minute, pull out again and from internode position, sheath is oppositely erased from the joint of bottom with towel, greatly can improve the complete aesthetics (see Fig. 4) of sheath speed of operation and stem bar.
Controlling treatment time of water is in order to the loss reducing water extraction of trying one's best.This test was carried out boiling water and compares and lose for 30 seconds, 1 point, 2 minutes comparing into tap water and the experiment of not losing into tap water, result shows to utilize principle of expanding with heat and contracting with cold, only need to boil 30 seconds and water treatment 1 minute, the effect that sheath film is separated with stem bar can be reached.
Because of after boiling water and losing soaks in tap water the purple dendrobium fresh stem bar pulled out dry after not easy-to-use towel sheath is erased, therefore, if the purple dendrobium stem section also having little time to be erased by sheath with towel at certain hour can be put into plastic bag and seal with moisturizing, take out from plastic bag in time sheath being erased with towel.
(3) segmentation of stem bar
Be a stem section with adjacent two intervals natural on purple dendrobium fresh stem bar, be cut into stem section from the joint of stem bar.
Stem section cut process, section and the method for cutting can be adopted to cut the stem section of striping.During section, otch and stem bar angle at 45 °, thickness are about 0.5cm.Cut from the joint of stem bar during cutting, the effect of natural beauty can be reached.Cutting speed of operation obviously faster than section, and has complete gold bar effect (see Fig. 2), therefore to have selected with interval be one section of cutting.
2. cure and the comparison of drying mode
Existing Herba Dendrobii Herba Dendrobii extract processing charcoal fire or electric furnace soft bake, mainly play stem bar and soften, be convenient to curling and add hoop.Curing of purple dendrobium gold bar, mainly plays and kills plant cell activity, be convenient to drying.Therefore following Experimental comparison has been carried out:
(1) sun roasting
As can be seen from Table 1, without any process, shine after the 4th day under the cutting of purple dendrobium process and section are placed on outdoor solar light, the process of its dehydration obviously slows down, and the dehydration of especially cutting is slower, needs 6 talentes to reach dehydration 70.0%-75.9%.
And 2 kinds of experiment materials all show the color and luster identical with former stem bar, therefore can not reach and make it dry, and become the object of gold bar.
The sun roasting process of table 1 purple dendrobium fleshy stem
| Process | Weight (g) | 2 days | 3 days | 4 days | 5 days | 6 days | Percentage of water loss % |
| Striping cutting | 50.6 | 35.4 | 24.9 | 16.4 | 15.5 | 15.2 | 70.0 |
| Striping is cut into slices | 50.1 | 28.7 | 16.4 | 12.7 | 12.2 | 12.1 | 75.9 |
(2) far infrared cures
Red Pedicellus et Pericarpium Trapae board XY-8C far-infrared food dehydrator (control temperature 100 DEG C) is adopted to bake and bank up with earth process to purple dendrobium fleshy stem, there is consistent performance in cutting and section, after being 4 hours, substantially reach constant weight, average psychrometric ratio is 5.3 (see table 2).
But the color and luster of 2 kinds of experiment materials is still original Essential colour, is only deepen, does not reach the object of product appearance gold.
The far infrared of table 2 purple dendrobium fleshy stem is baked and banked up with earth
| Far infrared drying process | Striping cutting (gross weight g) | Striping section (gross weight g) |
| Example weight | 100.7 (fresh weight g) | 100.0 (fresh weight g) |
| 1 hour | 53.9(g) | 52.2(g) |
| 2 hours | 33.6(g) | 30.1(g) |
| 3 hours | 21.0(g) | 20.5(g) |
| 4 hours | 19.2(g) | 19.7(g) |
| 5 hours | 19.0(g) | 19.6(g) |
| 6 hours | 18.9(g) | 19.5(g) |
| 7 hours | 18.7(g) | 19.5(g) |
| 8 hours | 18.7(g) | 19.4(g) |
| Psychrometric ratio | 1：5.4(g) | 1：5.2(g) |
In table 2, psychrometric ratio be purple dendrobium stem section after last oven dry gross weight with dry before the ratio of gross weight of fresh stem section of purple dendrobium.
(3) microwave oven cures
Comprehensive analysis, it is all longer to be no matter that sun roasting or far infrared bake and bank up with earth the used time, and the color and luster of experiment material is substantially without changing, and therefore, have employed again microwave oven and cures.Cure must repeatedly process at interval with microwave oven, after often curing process once, volatilization moisture need be taken out, mix evenly with waddy limit flange, after purple dendrobium stem section surface moisture evaporation, put into microwave oven again cure, not only make moisture volatile, and stem bar can be avoided to insert in microwave oven local be charred, and microwave oven cures for 6 times, and process makes purple dendrobium stem section have gradually, uniform color change, shows and shows slightly golden, the gold that color and luster is also not too bright, is exposed to the sun under need carrying out next step sunlight.Purple dendrobium stem section is put into microwave oven cure, do altogether to cure process 6 times, cure for the 1st time and be 2 minutes with the 2nd time of curing, the 3rd time to the 6th time time of curing is 1 minute.Front cure for 5 times cure process in process at every turn after, all needing to take out purple dendrobium stem section waddy limit flange mixes evenly, after purple dendrobium stem section surface moisture evaporation, put into microwave oven again cure, process is cured through 6 times, experiment material majority starts to harden, take out, its water content still has about 50% (see table 3).
The microwave oven of table 3 purple dendrobium fleshy stem is baked and banked up with earth
| Microwave oven cures process | Striping cutting (gross weight g) | Striping section (gross weight g) |
| Example weight | 200.0 (fresh weight g) | 200.0 (fresh weight g) |
| 2 minutes | 183.3(g) | 180.8(g) |
| 2 minutes | 171.6(g) | 168.9(g) |
| 1 minute | 156.4(g) | 153.8(g) |
| 1 minute | 134.7(g) | 131.2(g) |
| 1 minute | 121.7(g) | 118.5(g) |
| 1 minute | 106.2(g) | 99.8(g) |
| Percentage of water loss % | 46.9(g) | 50.0(g) |
3. be exposed to the sun under sunlight
Step (2) is cured under the purple dendrobium stem section after process is placed in sunlight through No. 6 microwave ovens and is exposed to the sun, treat that purple dendrobium stem section is all hardening, color and luster becomes golden yellow, and when the psychrometric ratio continuing to be exposed to the sun to this purple dendrobium stem section is 1:6, obtains purple dendrobium gold bar finished product; Or if finished product process (accelerate moisture dry) need be accelerated, step (2) is cured under the purple dendrobium stem section after process is placed in sunlight through No. 6 microwave ovens and is exposed to the sun, treat that purple dendrobium stem section is all hardening, after color and luster becomes golden yellow, put into far-infrared food dehydrator, control temperature is 100 DEG C of psychrometric ratios cured to this purple dendrobium stem section when being 1:6 (generally curing 2-3 hour), obtains purple dendrobium gold bar finished product.Described purple dendrobium gold bar finished form is shown in Fig. 2.
The psychrometric ratio of described purple dendrobium gold bar is the gross weight of purple dendrobium gold bar finished product and the 1. ratio of the gross weight of the fresh stem bar of corresponding purple dendrobium used after classification in step (1) pretreatment.
4. the quality evaluation of purple dendrobium gold bar
The acquisition of purple dendrobium gold bar color and luster does not need to add any chemical substance, but forms by the anthocyanidin that the natural light in sunlight transforms in purple dendrobium stem bar, is the golden product of pure natural, very temptingly likes.
Careful trial test purple dendrobium Herba Dendrobii extract and purple dendrobium gold bar, its sense of taste and viscosity just the same.
Extractum is carried out to purple dendrobium Herba Dendrobii extract and purple dendrobium gold bar two kinds of products, (detection method is shown in version Chinese Pharmacopoeia in 2010 to determination of polysaccharide, Herba Dendrobii part), calculate by dry product, its ethanol-soluble extractives content and polyoses content (see table 4).
The comparison of table 4 purple dendrobium Herba Dendrobii extract and purple dendrobium gold bar inclusions
| Product type | Extract content % | Polyoses content % |
| Purple dendrobium Herba Dendrobii extract | 5.9 | 41.1 |
| Purple dendrobium gold bar | 5.6 | 40.9 |
| Absolute difference is apart from % | 0.3 | 0.2 |
| Relative mistake is apart from % | 5.1 | 0.5 |
The comparison data of purple dendrobium Herba Dendrobii extract and purple dendrobium gold bar inclusions show, its error is very little, also illustrate that the quality of the purple dendrobium gold bar that the inventive method is produced is the same with purple dendrobium Herba Dendrobii extract substantially.But the product that the inventive method is produced is golden color, the cost of labor being processed into dry product can save 2/3 (being only 100 yuan kilograms/dry product), can significantly improve the competitiveness of product in market of purple dendrobium gold bar.
Claims (2)
1. a processing method for purple dendrobium gold bar, cured by pretreatment, microwave oven and form with each step of being exposed to the sun under sunlight, concrete steps are as follows:
(1) pretreatment
1. classification
Remove silt and the impurity of the fresh stem bar of purple dendrobium, with adjacent two intervals natural on purple dendrobium fresh stem bar for stem section, be 9 ~ 12cm by stem segment length, stem section diameter is that the fresh stem bar of purple dendrobium of more than 0.7cm is classified as 1 grade of product, the fresh stem bar of purple dendrobium of all the other stem sections is classified as 2 grades of product; 1 grade of product purple dendrobium fresh stem bar and 2 grades of fresh stem bars of product purple dendrobium are processed respectively according to the following steps:
2. sheath process is gone
After fresh for purple dendrobium stem bar being put into boiling water 30 second, lose in the basin that tap water is housed and soak 1 minute, then pull out and from internode position, sheath is oppositely erased from bottom is saved with towel;
3. the segmentation of stem bar
With adjacent two intervals natural on purple dendrobium fresh stem bar for stem section, be cut into stem section from the joint of stem bar;
(2) microwave oven cures
Purple dendrobium stem section is put into microwave oven cure, do altogether to cure process 6 times, cure the time for 1st time and the 2nd time of curing is 2 minutes, 3rd time to the 6th time time of curing is 1 minute, cure the rear purple dendrobium stem section waddy that all takes out turns evenly at every turn, puts into microwave oven again and cure after purple dendrobium stem section surface moisture evaporation;
(3) be exposed to the sun under sunlight
Step (2) is cured under the purple dendrobium stem section after process is placed in sunlight through No. 6 microwave ovens and is exposed to the sun, treat that purple dendrobium stem section is all hardening, color and luster becomes golden yellow, and when the psychrometric ratio continuing to be exposed to the sun to this purple dendrobium stem section is 1:6, obtains purple dendrobium gold bar finished product; Or step (2) cured under the purple dendrobium stem section after process is placed in sunlight through No. 6 microwave ovens be exposed to the sun, treat that purple dendrobium stem section is all hardening, after color and luster becomes golden yellow, put into far-infrared food dehydrator, control temperature is 100 DEG C of psychrometric ratios cured to this purple dendrobium stem section when being 1:6, obtains purple dendrobium gold bar finished product; The psychrometric ratio of described purple dendrobium gold bar is the gross weight of purple dendrobium gold bar finished product and the 1. ratio of the gross weight of the fresh stem bar of corresponding purple dendrobium used after classification in step (1) pretreatment.
2. a kind of purple dendrobium gold bar of making of the processing method of a kind of purple dendrobium gold bar as claimed in claim 1.
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