CN103771128B - The method of Universal joint section sleeve automatic discharging and controller - Google Patents
The method of Universal joint section sleeve automatic discharging and controller Download PDFInfo
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- CN103771128B CN103771128B CN201410063942.4A CN201410063942A CN103771128B CN 103771128 B CN103771128 B CN 103771128B CN 201410063942 A CN201410063942 A CN 201410063942A CN 103771128 B CN103771128 B CN 103771128B
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Abstract
The present invention relates to technical field of mechanical equipment, particularly relate to a kind of Universal joint section sleeve automatic discharging method and controller, the method includes equipment preparation, automatic discharging, and the reset of discharging frame, discharging frame feeding, the discharging of discharging frame are to collection box.This controller controls shedding mechanism, lifting mechanism and feed mechanism, include Programmable Logic Controller, electromagnetic valve, proximity switch, frequency converter, Programmable Logic Controller is electrically connected by electromagnetic valve and feeding cylinder, discharging cylinder, and the end position of cylinder arranges proximity switch; Programmable Logic Controller is by Frequency Converter Control lifting motor.Workpiece in discharging frame by discharging frame feeding, then is offloaded in collection box by the present invention, and whole process is carried out automatically, reduces cost of labor; Every shedding mechanism arranges two covers, the simultaneously discharging of two sides, front and back, disposable just can discharging eight, greatly increase production efficiency; Whole device is simple and practical, with low cost, is easy to promote.
Description
Technical field
The present invention relates to technical field of mechanical equipment, particularly relate to a kind of method and controller of Universal joint section sleeve automatic discharging.
Background technology
Universal-joint refers to devices such as utilizing ball-type to realize the axle Power output of different directions, and its utilization is comparatively extensive, is part conventional in mechanical drive, as it is on automobile one very vitals.Universal-joint and transmission shaft combine, and are called card gear.On the vehicle that front engine rear wheel drives, card gear is arranged between transmission output shaft and main reducing gear of drive axle input shaft; And the vehicle that front engine, front drives eliminates transmission shaft, universal-joint is arranged on not only to be responsible for driving but also to be responsible between the front axle half shaft that turns to and wheel.Prevent its surface oxidation service life to increase universal-joint and reduce intensity, often need to carry out surface treatment to Universal joint section sleeve, as Du Chrome, need the suspension of joint cover to be convenient to subsequent treatment.Need joint cover to take off after subsequent treatment, existing discharge method adopts manual operation mostly, and the tuck applied mechanically owing to hanging joint possesses enough tension force to ensure the reliable of suspension, and manual operation is comparatively required great effort, and efficiency is low.In addition, along with the increase of cost of labor, the megatrend that the automation realizing Universal joint section sleeve discharging meets " machine substitution ".
Summary of the invention
For the problems referred to above, the object of the present invention is to provide a kind of cost is low, efficiency is high Universal joint section sleeve automatic discharging method and controller.
For achieving the above object, the scheme that the present invention adopts is: the method for Universal joint section sleeve automatic discharging, comprises the following steps:
1) equipment prepares: suspension member cabinet; Arrange and have elastomeric tuck row to upper bifurcation, each tuck bifurcated top width is greater than joint cover internal diameter, and the Universal joint section sleeve processed is suspended on tuck; With shedding mechanism; Be provided with the discharge component of discharging frame, collection box and connection discharging frame, discharging frame is the structure of an one side closed side opening, and the discharging cylinder of discharge component is arranged on the bottom that side closed by discharging frame, and collection box is placed in the ground base of discharging frame open side; Discharging frame front end offers material taking mouth; With feed mechanism, connect shedding mechanism and drive it to move forward and backward, feed mechanism is by feeding air cylinder driven; With lifting mechanism, connect shedding mechanism and drive shedding mechanism oscilaltion, lifting mechanism is driven by lifting motor.
2) control automatic discharging, step is as follows:
A) feeding cylinder and discharging cylinder reset, and make discharging frame be in horizontality, meanwhile, the discharge port of discharging frame is arranged away from tuck; B) lifting motor drives the discharge port of discharging frame to be in the front lower place of lower row's peg; C) feeding cylinder cylinder bar stretches out, and before promoting, connecting panel makes the discharge port of discharging frame be in immediately below lower tuck row; D) lifting motor drives discharging frame upward movement, the Universal joint section sleeve of lower row's tuck is unloaded, and loads in discharging frame; E) feeding cylinder cylinder bar resets, and the discharge port of discharging frame is arranged away from tuck, and lifting motor reverses, and makes discharging frame move downward tuck row below; Discharging cylinder cylinder bar extends, and discharging frame is tilted towards collection box, and the Universal joint section sleeve workpiece in discharging frame loads collection box; F) discharging that step a) continues a upper row is forwarded to.
A kind of Universal joint section sleeve automatic discharging controller, include the shedding mechanism of Self-tipping Universal joint section sleeve workpiece, with be connected shedding mechanism and drive the lifting mechanism of shedding mechanism up-and-down movement, and be connected shedding mechanism and the feed mechanism driving shedding mechanism to seesaw, described shedding mechanism includes unloading rack, discharging frame, collection box, discharging cylinder, the rear connecting panel of unloading rack is fixedly connected on the Timing Belt of lifting mechanism, unloading rack is provided with feed mechanism, the front connecting panel of unloading rack is connected with the discharging frame that front end offers material taking mouth, discharging frame is a sidewall opening, collection box is placed in the ground base of discharging frame open side, and discharging frame bottom is connected with discharging cylinder cylinder bar, and discharging cylinder block is connected with unloading rack, described lifting mechanism includes support, lifting motor, speed reduction gearing, Timing Belt, and support is connected in ground base, and support is connected with lifting motor, and lifting motor drives Timing Belt by speed reduction gearing, described feed mechanism includes feeding cylinder, feeding cylinder block is fixedly connected on the rear connecting panel of shedding mechanism, feeding cylinder cylinder bar is connected on the front connecting panel of shedding mechanism, described feeding cylinder, discharging cylinder, lifting motor is all electrically connected with controller, controller includes Programmable Logic Controller, electromagnetic valve, proximity switch, frequency converter, the control end of the output port connected electromagnetic valve of Programmable Logic Controller, electromagnetic valve and feeding cylinder, discharging cylinder is electrically connected, feeding cylinder, the end position of discharging cylinder arranges proximity switch, the input port of proximity switch electricity access Programmable Logic Controller, Programmable Logic Controller connects frequency converter, the action of Frequency Converter Control lifting motor.
Described Programmable Logic Controller controls feeding cylinder and the action of discharging cylinder respectively by two two-position-five-way solenoid valves.
The number of described proximity switch totally four, the front and back end position of feeding cylinder respectively arranges a proximity switch, when the cylinder bar of feeding cylinder triggers the proximity switch of rear end position, discharging frame material taking mouth leaves tuck completely, when the cylinder bar of feeding cylinder triggers the proximity switch of front end position, discharging frame material taking mouth blocks tuck; Discharging cylinder high-low limit position respectively arranges totally two proximity switches, when the cylinder bar of discharging cylinder triggers the proximity switch of upper extreme position, discharging frame open side tilts to collection box, Universal joint section sleeve workpiece slips into collection box from discharging frame, when the cylinder bar of discharging cylinder triggers the proximity switch of lower limit position, discharging frame resets and is in horizontality.
The present invention uses the material taking mouth of discharging frame to stretch into bottom tuck, lift discharging frame by lifting mechanism Universal joint section sleeve taken off to fall into discharging frame, the discharging cylinder of discharging frame one side bottom extends, Universal joint section sleeve in discharging frame is put into collection box by open side, whole process is carried out automatically, reduces cost of labor; Often arrange tuck group and arrange pros and cons again, shedding mechanism arranges two covers, the discharging simultaneously of two sides, front and back, disposable just can discharging eight, greatly increase production efficiency; Whole apparatus structure is simple and practical, with low cost, is easy to promote.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention schematic three dimensional views;
Fig. 2 is that in Fig. 1, feed mechanism part amplifies schematic three dimensional views;
Fig. 3 is that in Fig. 1, shedding mechanism part amplifies schematic three dimensional views;
Fig. 4 controls electrical connection schematic diagram in the embodiment of the present invention;
Fig. 5 is control principle schematic diagram in the embodiment of the present invention;
Description of symbols in figure: 1-peg, 2-Universal joint section sleeve, 3-tuck, 4-hanger, 5-Timing Belt, 6,17 are lifting guide pillar, 7-lifting motor, 8-retarder, 9-collection box, 10-discharging frame, 11-coupler, 12-driving pulley, 13-lifting guide pin bushing, 14-rear connecting panel, 15-slide bar, 16-feeding cylinder, 18-discharging cylinder, 19-connecting rod, 20-pin, 21-front connecting panel, 22,23 are two five-way valves, 24-air pump system.
Detailed description of the invention
For understanding the present invention better, below in conjunction with the drawings and specific embodiments, technical scheme of the present invention is described further, see Fig. 1 to Fig. 5:
According to the Universal joint section sleeve automatic discharge unit that the present invention program implements, mainly include four parts, one is the suspension member cabinet hanging universal-joint workpiece, two is the shedding mechanisms toward suspension member cabinet unloading Universal joint section sleeve workpiece, three is connect shedding mechanism the lifting mechanism driving shedding mechanism to move up and down, and four is connect shedding mechanism and the feed mechanism driving shedding mechanism to do to seesaw.Four parts concrete structures are: suspension member cabinet includes hanger frame, tuck composition, hanger frame is made up of the munnion of dual-side and the crossbeam be welded between two munnions, in order to hang multiple workpiece as much as possible to increase work efficiency, crossbeam equally spaced arranges many rows from top to bottom, often arrange the equal tow sides of crossbeam and connect one group of tuck, the arrangement and two tuck groups are staggered.Described tuck is the V-structure in opening upwards that elastomeric material is made, and A/F is greater than Universal joint section sleeve diameter, and tuck bottom is provided with for fixing rivet hole, and rivet is tightened on crossbeam through rivet hole, thus is pressed abd fixed in suspension member cabinet by tuck.
Described shedding mechanism includes unloading rack, discharging frame, collection box, discharging cylinder.Unloading rack is formed by connecting by rear connecting panel, front connecting panel, base plate, and the rear connecting panel of unloading rack is fixedly connected on the Timing Belt of lifting mechanism, with Timing Belt oscilaltion.Be provided with feed mechanism between rear connecting panel and front connecting panel, front connecting panel is connected with discharging frame.Discharging frame should complete and move forward and backward action with feeding with front connecting panel, completes the certain angle that tilts again the Universal joint section sleeve workpiece of inside to be poured into the action of collection box.So discharging frame is set to the structure of an one side closed side opening, collection box is placed in the ground base of discharging frame open side, discharging frame bottom is provided with a push rod, a half slot, a rotating hole, push rod and half slot are arranged on bottom discharging frame closed side, rotating hole is arranged on the bottom of discharging frame open side, push rod is connected with discharging cylinder cylinder bar, and discharging cylinder block passes through connecting rod, pin-hinges on front connecting panel.Discharging cylinder cylinder bar extends, and discharging frame closed side raises, open side rotates around rotating hole, and the Universal joint section sleeve workpiece in discharging frame falls in collection box at Gravitative Loads.Discharging frame front end offers material taking mouth, and the number of material taking mouth is equal with the number of front-seat tuck, is disposablely taken off by a cribbing cover, and material taking mouth is that front wide and rear narrow structure is to facilitate snapping in of tuck.
Described feed mechanism includes feeding cylinder, slide bar, guide pin bushing, feeding cylinder block is fixedly connected on the rear connecting panel of shedding mechanism, feeding cylinder cylinder bar is connected on the front connecting panel of shedding mechanism, and slide bar, guide pin bushing are arranged between front connecting panel and rear connecting panel and play the guiding role.
Described lifting mechanism includes support, lifting motor, speed reduction gearing, Timing Belt, support is connected in ground base, support is connected with lifting motor, for cost-saving, lifting motor adopts asynchronous dynamo, asynchronous dynamo is connected with driving pulley by coupler after retarder slows down, and Timing Belt is arranged between driving pulley and passive belt wheel.Timing Belt is fixedly connected with the rear connecting panel of shedding mechanism.Steady in order to what be elevated, support is also provided with the use of lifting guide pillar and lifting guide pin bushing.Lifting motor rotates, and drives shedding mechanism to move up and down, complete discharging line upon line by rear connecting panel.Also can before and after simultaneously discharging, a set of shedding mechanism, feed mechanism, lifting mechanism are respectively set before and after suspension member cabinet, due to structure full symmetric in Fig. 3, only draw a set of in figure above.
Described feeding cylinder, discharging cylinder, lifting motor are all electrically connected with controller, controller includes Programmable Logic Controller, electromagnetic valve, proximity switch, frequency converter, the control end of the output port connected electromagnetic valve of Programmable Logic Controller, electromagnetic valve and feeding cylinder, discharging cylinder are electrically connected, and what the present embodiment was selected is two-position-five-way solenoid valve.In order to the stroke of controlled reset feeding cylinder, discharging cylinder is to arrive correct position, the end position of feeding cylinder, discharging cylinder arranges proximity switch, the input port of proximity switch electricity access Programmable Logic Controller.The number of described proximity switch totally four, the front and back end position of feeding cylinder respectively arranges a proximity switch, when the cylinder bar of feeding cylinder triggers the proximity switch of rear end position, discharging frame material taking mouth leaves tuck completely, when the cylinder bar of feeding cylinder triggers the proximity switch of front end position, discharging frame material taking mouth blocks tuck; Discharging cylinder high-low limit position respectively arranges totally two proximity switches, when the cylinder bar of discharging cylinder triggers the proximity switch of upper extreme position, discharging frame open side tilts to collection box, Universal joint section sleeve workpiece slips into collection box from discharging frame, when the cylinder bar of discharging cylinder triggers the proximity switch of lower limit position, discharging frame resets and is in horizontality.Programmable Logic Controller connects frequency converter, the action of Frequency Converter Control lifting motor.
According to the Universal joint section sleeve automatic discharging method that the present invention program implements, comprise the following steps:
1) equipment prepares: prepare above-mentioned Universal joint section sleeve automatic discharge unit.
2) automatic discharging:
A) Programmable Logic Controller sends reset instruction, and control feeding cylinder and reset until the cylinder bar of feeding cylinder triggers the proximity switch of rear end position, now discharging frame material taking mouth leaves tuck completely.Control discharging cylinder to reset until the cylinder bar of discharging cylinder triggers the proximity switch of lower limit position simultaneously, make discharging frame be in horizontality.
B) Programmable Logic Controller sends decline instruction, controls lifting motor anyway, is declined, make the discharge port of discharging frame be in the front lower place of lower row's tuck by retarder driving pulley and Timing Belt.
C) Programmable Logic Controller sends feeding instruction, controls the feeding of feeding cylinder, and feeding cylinder cylinder bar stretches out until cylinder bar triggers the proximity switch of front end position, and now the discharge port of discharging frame is in immediately below lower row's tuck.
D) Programmable Logic Controller sends climb command, controls lifting motor and rotates forward, and drives discharging frame upward movement, and the hanger joint arranged up and down on tuck unloads under being enclosed within the effect of Y type discharge port and loads in discharging frame.
E) Programmable Logic Controller sends discharging instruction, and control feeding cylinder cylinder bar and reset, stop when cylinder bar triggers the proximity switch of rear end position, the discharge port of discharging frame is away from hanger.Control lifting motor reverses, and arranges below tuck under driving Timing Belt and discharging frame to move downward hanger.Control discharging cylinder cylinder bar to extend until trigger the proximity switch of upper extreme position, discharging frame is tilted to collection box, and the Universal joint section sleeve workpiece in discharging frame slips in collection box from opening part.
F) discharging that step a) continues a upper row is forwarded to.
Above disclosedly be only preferred embodiment of the present invention, certainly can not limit the interest field of the present invention with this, therefore according to the equivalence change that the present patent application the scope of the claims is done, still belong to protection scope of the present invention.
Claims (2)
1. a method for Universal joint section sleeve automatic discharging, is characterized in that, comprises the following steps:
1) equipment prepares:
Suspension member cabinet; Arrange and have elastomeric tuck row to upper bifurcation, each tuck bifurcated top width is greater than joint cover internal diameter, and the Universal joint section sleeve processed is suspended on tuck;
With shedding mechanism; Be provided with the discharge component of discharging frame, collection box and connection discharging frame, discharging frame is the structure of an one side closed side opening, and the discharging cylinder of discharge component is arranged on the bottom that side closed by discharging frame, and collection box is placed in the ground base of discharging frame open side; Discharging frame front end offers material taking mouth;
With feed mechanism, connect shedding mechanism and drive it to move forward and backward, feed mechanism is by feeding air cylinder driven;
With lifting mechanism, connect shedding mechanism and drive shedding mechanism oscilaltion, lifting mechanism is driven by lifting motor;
2) control automatic discharging, step is as follows:
A) feeding cylinder and discharging cylinder reset, and make discharging frame be in horizontality, meanwhile, the discharge port of discharging frame is arranged away from tuck;
B) lifting motor drives the discharge port of discharging frame to be in the front lower place of lower row's peg;
C) feeding cylinder cylinder bar stretches out, and before promoting, connecting panel makes the discharge port of discharging frame be in immediately below lower tuck row;
D) lifting motor drives discharging frame upward movement, the Universal joint section sleeve of lower row's tuck is unloaded, and loads in discharging frame;
E) feeding cylinder cylinder bar resets, and the discharge port of discharging frame is arranged away from tuck, and lifting motor reverses, and makes discharging frame move downward tuck row below; Discharging cylinder cylinder bar extends, and discharging frame is tilted towards collection box, and the Universal joint section sleeve workpiece in discharging frame loads collection box;
F) discharging that step a) continues a upper row is forwarded to.
2. a Universal joint section sleeve automatic discharging controller, it is characterized in that: the shedding mechanism including Self-tipping Universal joint section sleeve workpiece, with be connected shedding mechanism and drive the lifting mechanism of shedding mechanism up-and-down movement, and be connected shedding mechanism and the feed mechanism driving shedding mechanism to seesaw, described shedding mechanism includes unloading rack, discharging frame, collection box, discharging cylinder, the rear connecting panel of unloading rack is fixedly connected on the Timing Belt of lifting mechanism, unloading rack is provided with feed mechanism, the front connecting panel of unloading rack is connected with the discharging frame that front end offers material taking mouth, discharging frame is a sidewall opening, collection box is placed in the ground base of discharging frame open side, and discharging frame bottom is connected with discharging cylinder cylinder bar, and discharging cylinder block is connected with unloading rack, described lifting mechanism includes support, lifting motor, speed reduction gearing, Timing Belt, and support is connected in ground base, and support is connected with lifting motor, and lifting motor drives Timing Belt by speed reduction gearing, described feed mechanism includes feeding cylinder, feeding cylinder block is fixedly connected on the rear connecting panel of shedding mechanism, feeding cylinder cylinder bar is connected on the front connecting panel of shedding mechanism, described feeding cylinder, discharging cylinder, lifting motor is all electrically connected with controller, controller includes Programmable Logic Controller, electromagnetic valve, proximity switch, frequency converter, the control end of the output port connected electromagnetic valve of Programmable Logic Controller, electromagnetic valve and feeding cylinder, discharging cylinder is electrically connected, feeding cylinder, the end position of discharging cylinder arranges proximity switch, the input port of proximity switch electricity access Programmable Logic Controller, Programmable Logic Controller connects frequency converter, the action of Frequency Converter Control lifting motor, described Programmable Logic Controller controls feeding cylinder and the action of discharging cylinder respectively by two two-position-five-way solenoid valves, the number of described proximity switch totally four, the front and back end position of feeding cylinder respectively arranges a proximity switch, when the cylinder bar of feeding cylinder triggers the proximity switch of rear end position, discharging frame material taking mouth leaves tuck completely, when the cylinder bar of feeding cylinder triggers the proximity switch of front end position, discharging frame material taking mouth blocks tuck, discharging cylinder high-low limit position respectively arranges totally two proximity switches, when the cylinder bar of discharging cylinder triggers the proximity switch of upper extreme position, discharging frame open side tilts to collection box, Universal joint section sleeve workpiece slips into collection box from discharging frame, when the cylinder bar of discharging cylinder triggers the proximity switch of lower limit position, discharging frame resets and is in horizontality.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410063942.4A CN103771128B (en) | 2014-02-25 | 2014-02-25 | The method of Universal joint section sleeve automatic discharging and controller |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410063942.4A CN103771128B (en) | 2014-02-25 | 2014-02-25 | The method of Universal joint section sleeve automatic discharging and controller |
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| CN103771128A CN103771128A (en) | 2014-05-07 |
| CN103771128B true CN103771128B (en) | 2016-03-02 |
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| CN104534880B (en) * | 2014-11-21 | 2016-08-24 | 成都信息工程学院 | VN alloy Full-automatic discharging control system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86107472A (en) * | 1985-09-04 | 1987-07-01 | 金井车轮工业株式会社 | What be used for automotive wheel hangs and unloads lower device automatically |
| CN2649536Y (en) * | 2003-09-05 | 2004-10-20 | 陕西科技大学 | String-needle pressing-body automatic material-depositing machine |
| CN2825547Y (en) * | 2005-08-12 | 2006-10-11 | 厦门鹏茂机械设备有限公司 | Discharging device for rubber hose printing drier |
| CN103523543A (en) * | 2013-10-25 | 2014-01-22 | 詹白勺 | Method for automatic feeding of cardan joint sleeves and controller |
| CN203682581U (en) * | 2014-02-25 | 2014-07-02 | 詹白勺 | Controller for automatic discharging of universal joint sleeves |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100924569B1 (en) * | 2009-03-02 | 2009-10-30 | (주)중앙피엔피 | Rack for car wheel nut plating |
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2014
- 2014-02-25 CN CN201410063942.4A patent/CN103771128B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86107472A (en) * | 1985-09-04 | 1987-07-01 | 金井车轮工业株式会社 | What be used for automotive wheel hangs and unloads lower device automatically |
| CN2649536Y (en) * | 2003-09-05 | 2004-10-20 | 陕西科技大学 | String-needle pressing-body automatic material-depositing machine |
| CN2825547Y (en) * | 2005-08-12 | 2006-10-11 | 厦门鹏茂机械设备有限公司 | Discharging device for rubber hose printing drier |
| CN103523543A (en) * | 2013-10-25 | 2014-01-22 | 詹白勺 | Method for automatic feeding of cardan joint sleeves and controller |
| CN203682581U (en) * | 2014-02-25 | 2014-07-02 | 詹白勺 | Controller for automatic discharging of universal joint sleeves |
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Effective date of registration: 20170614 Address after: 317022 mayor of Taizhou, Zhejiang, China Co-patentee after: Taizhou University Patentee after: Machinery Co., Ltd. Zhejiang Sheng Tian Address before: No. 1139 Taizhou City, Zhejiang province Jiaojiang City Road 318000 Co-patentee before: Taizhou University Patentee before: Zhan Baishao |
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