CN103770050A - Rapid tool clamp - Google Patents

Rapid tool clamp Download PDF

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Publication number
CN103770050A
CN103770050A CN201410044428.6A CN201410044428A CN103770050A CN 103770050 A CN103770050 A CN 103770050A CN 201410044428 A CN201410044428 A CN 201410044428A CN 103770050 A CN103770050 A CN 103770050A
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CN
China
Prior art keywords
base plate
guide post
keel
assembled
slide block
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Granted
Application number
CN201410044428.6A
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Chinese (zh)
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CN103770050B (en
Inventor
冯晓晖
戴修波
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Xian Aerospace Precision Electromechanical Institute
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Xian Aerospace Precision Electromechanical Institute
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Priority to CN201410044428.6A priority Critical patent/CN103770050B/en
Publication of CN103770050A publication Critical patent/CN103770050A/en
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Publication of CN103770050B publication Critical patent/CN103770050B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02Assembly jigs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

The invention discloses a rapid tool clamp which is used for clamping a to-be-assembled product. The rapid tool clamp comprises a base plate, one or more clamping mechanisms and limiting blocks used for limiting the movement of the to-be-assembled product, wherein the base plate is a metal base plate, one or more heightening blocks are arranged on the base plate, and the to-be-assembled product is placed on the heightening blocks; both the limiting blocks and the heightening blocks are arranged on the upper surface of the base plate, fixedly connected with the base plate through screws and made of insulating materials; and the clamping mechanisms comprise toggle clamps, connecting rods and clamping units, the clamping units are connected with the toggle clamps through the connecting rods and linked with the toggle clamps for clamping or loosening the to-be-assembled product. The invention provides the rapid tool clamp which can rapidly position and clamp the to-be-assembled product required to be clamped and can move between assembly work stations in a follow-up manner.

Description

A kind of Rapid tooling fixture
Technical field
The present invention relates to a kind of Rapid tooling fixture, can be used for RRU product to assemble.
Background technology
Along with the fast development of communication technology 3G, 4G technology, the large quantities of increases of wireless communication signals interactive module demand, the at present main employing of home communications device fabrication enterprise is manually assembled, signal interactive module RRU is a kind of accurate electromechanical instrument equipment, assembling parts are various, whole assembling link is a kind of labour-intensive mode of production, because labor cost rises and the factor such as knack workman's shortage causes RRU percent defective high, has had a strong impact on the development of enterprise.
Due to the fast development of the communication technology, RRU communication module update speed is accelerated thereupon, market demand rapid expansion, each communications equipment manufacturer automatic assembly production line that starts of having to, in RRU automatic assembly production line, one of topmost equipment is exactly Rapid tooling fixture.
Summary of the invention
The invention provides a kind of Rapid tooling fixture, the product to be assembled that can clamp needs is located fast, is clamped, and can servo-actuated circulation between assembly station.
Technical solution of the present invention is as follows:
A kind of Rapid tooling fixture, described fixture is used for clamping product to be assembled, its special character is: comprise base plate, clamp mechanism and the limited block moving for limiting described product to be assembled, base plate is metal base plate, base plate is provided with keel, described product to be assembled is placed on keel, and clamp mechanism and keel all have one or more;
Described limited block and keel are all arranged on the upper surface of base plate, between limited block and keel and base plate, are all connected by screw; The material of limited block and keel is insulating materials;
Described clamp mechanism comprises elbow folder, connecting rod and clamping unit, and clamping unit is connected with elbow folder by connecting rod, realizes and treats the clamping of assembled product or unclamp with the interlock of elbow folder.
Above-mentioned fixture also comprises carbon brush and plug, and carbon brush is connected on base plate by installing plate, and plug is connected by wire with carbon brush.
Above-mentioned clamping unit comprises guide post, slide block and clamping bar, on guide post, cover has linear bearing, on linear bearing, cover has slide block, slide block is connected with connecting rod, clamping bar is connected in side or the upper surface of slide block, and under the effect of elbow folder, slide block can move reciprocatingly along the axis of guide post, when slide block moves reciprocatingly along the axis of guide post, control clamping bar clamping or unclamp product to be assembled.
Above-mentioned clamping unit also comprises guide post base, described elbow folder and guide post are all connected on base plate by installing plate, installing plate is provided with the through hole for slide block activity, the two ends of guide post are connected on installing plate by guide post base, slide block is arranged between the guide post base at guide post two ends, between slide block and guide post base, is provided with beam.
Above-mentioned clamp mechanism has 2, and carbon brush is arranged between clamping unit.
Above-mentioned keel has 4 or 5, and in the time that described product to be assembled is placed on keel, the upper surface of product to be assembled is horizontal plane.
Above-mentioned installing plate is all connected in the lower surface of base plate.
Above-mentioned base plate lower surface is fixed with installation rebound, and described wire, through this installation rebound, is installed on rebound and base plate and is equipped with through hole, and base plate is provided with multiple through holes, and one of them through hole on base plate overlaps with the through hole that rebound is installed.
The material of above-mentioned base plate is aluminium 2A12.
The material of above-mentioned limited block and keel is nylon 66.
The present invention has following technique effect:
1, as long as RRU product to be assembled is put in frock, RRU product orientation to be assembled may be clamped by operation elbow folder, in the time that the present invention is arranged on production line, the present invention can drive RRU product to be assembled to circulate beating between the station such as screw station, gluing station, dress pcb board, adapts to the requirement of automation continuous productive process completely;
2, the assembling of the compatible multiple RRU product to be assembled of the present invention's energy between limited block and keel and base plate, is all connected by screw, so can meet production requirement as long as change or adjust keel by screw.
3, the present invention also comprises carbon brush and plug, carbon brush is connected on base plate by installing plate, plug is connected by wire with carbon brush, in the time that the present invention is arranged on production line, carbon brush power taking online, when the present invention moves with production line, can import plug with power supply by test by carbon brush, by plug is electrically connected with the product to be assembled being placed in the present invention, just can complete online the test job to being placed on the product to be assembled in the present invention.
4, lower to workman's technical requirement, will operate by simple training.
5, the present invention is applicable to automation processing, the assembly line flow process of the industries such as electronic equipment, instrument and meter, electromechanical equipment, universal machine parts.
Accompanying drawing explanation
Fig. 1 is frock clamp front schematic view;
Fig. 2 is frock clamp schematic rear view;
Fig. 3 is the structural representation of clamping unit of the present invention;
Fig. 4 is the structural representation of clamping unit cathetus bearing of the present invention.
Reference numeral:
1-base plate; 2-limited block; 3-keel; 4-elbow folder; 5-connecting rod; 6-carbon brush; 7-plug; 8-guide post; 9-slide block; 10-guide post base; 11-beam; 12-installs rebound; 13-through hole; 14-installing plate; 15-linear bearing; 16-clamping bar.
The specific embodiment
Invention provides a kind of Rapid tooling fixture, this fixture is used for clamping product to be assembled, as shown in Figure 1, comprise base plate 1 and clamp mechanism, clamp mechanism plays the effect of clamping product to be assembled location, in order to guarantee assembly work rapidly and efficiently, also comprise the limited block 2 moving for limiting product to be assembled; Base plate is metal base plate, in the time that reality is used, can a large amount of the present invention need to be placed on production line, the preferred aluminium 2A12 of material of base plate, make weight saving of the present invention, reduced the energy consumption in assembling process, simultaneously, guarantee again the requirement of the present invention to base plate hardness, be difficult for occurring deformation.
Because product to be assembled is in assembling process, sometimes need the energising of band assembled product, plate upper surface is provided with the keel 3 for placing product to be assembled, the material of limited block and keel is insulating materials, preferred nylon 66, in playing insulating effect, is also difficult for occurring deformation, guarantee the requirement of hardness, limited block is also arranged on the upper surface of base plate, and clamp mechanism and keel all have one or more, and concrete quantity can be selected according to different products to be assembled.Between limited block and keel and base plate, be all connected by screw, for convenience detach, thereby, can select easily clamp mechanism and the keel of suitable quantity, between by the clamp mechanism of selection and keel and base plate, be connected by screw.
Clamp mechanism comprises elbow folder 4, connecting rod 5 and clamping unit (referring to Fig. 3), and clamping unit is connected with elbow folder by connecting rod, realizes and treats the clamping of assembled product or unclamp with the interlock of elbow folder.Operation elbow folder can drive clamping unit to unclamp and clamp action.
The present invention also comprises carbon brush 6 and plug 7, and carbon brush is connected on base plate by installing plate 14 (referring to Fig. 2), and plug is connected by wire with carbon brush, and plug can adopt aviation plug.When the present invention moves with production line, test can be imported to plug with power supply by carbon brush, plug is electrically connected with the product being placed in the present invention, complete so online the test job to assembled product, so the present invention's power taking online.
Clamping unit comprises guide post 8, slide block 9 and clamping bar 16, on guide post, cover has linear bearing 15 (referring to Fig. 4), on linear bearing, cover has slide block 9, slide block is connected with connecting rod, clamping bar is connected in side or the upper surface of slide block, under the effect of elbow folder, slide block can move reciprocatingly along the axis of guide post, when slide block moves reciprocatingly along the axis of guide post, control clamping bar and clamp or unclamp product to be assembled, the form fit at the shape of clamping bar and the clamping position of the product to be assembled that will clamp.
Elbow folder and guide post are all connected on base plate by installing plate 14, clamping unit also comprises guide post base 10, the two ends of guide post are connected on installing plate by guide post base, and slide block is arranged between the guide post base at guide post two ends, between slide block and guide post base, is provided with beam 11.Installing plate is provided with the through hole for slide block activity, in the time that clamping unit need to clamp or unclamp product to be assembled, operation elbow folder, elbow presss from both sides by the activity of connecting rod band movable slider, slide block activity will drive the clamping bar activity being connected on slide block, and slide block will be controlled clamping bar clamping or unclamp product to be assembled.
Clamp mechanism can arrange 2, and carbon brush can be arranged between clamping unit.
Keel has 4 or 5, in the time that product to be assembled is placed on keel, the upper surface of product to be assembled can be adjusted into horizontal plane, so that assembling;
Installing plate all can be connected in to the lower surface of base plate.
Be fixed with rebound 12 (referring to Fig. 2) is installed at base plate lower surface, wire is through this installation rebound, install on rebound and base plate and be equipped with through hole 13 (referring to Fig. 1), base plate is provided with multiple through holes, one of them through hole on base plate overlaps with the through hole that rebound is installed, can pass through the through hole of these two coincidences, the present invention is fixed on production line with screw, the motion of production line can drive motion of the present invention, and on base plate, all the other through holes can play the effect of loss of weight and conservation.
The present invention can also put RRU product to be assembled into frock inside fast accurately, put procedure does not need accurate location and manual intervention, energy Quick-clamped RRU product to be assembled, operating physical force can not be too large, after clamping, can not become flexible, clamping force is large and stable, and the present invention can drive RRU product to be assembled in different station support circulation operation, the diverse RRU module of at least two kinds of profiles of energy compatibility of the present invention.

Claims (10)

1. a Rapid tooling fixture, described fixture is used for clamping product to be assembled, it is characterized in that:
Comprise base plate, clamp mechanism and the limited block moving for limiting described product to be assembled, base plate is metal base plate, and base plate is provided with keel, and described product to be assembled is placed on keel, and clamp mechanism and keel all have one or more;
Described limited block and keel are all arranged on the upper surface of base plate, between limited block and keel and base plate, are all connected by screw; The material of limited block and keel is insulating materials;
Described clamp mechanism comprises elbow folder, connecting rod and clamping unit, and clamping unit is connected with elbow folder by connecting rod, realizes and treats the clamping of assembled product or unclamp with the interlock of elbow folder.
2. Rapid tooling fixture according to claim 1, is characterized in that: described fixture also comprises carbon brush and plug, carbon brush is connected on base plate by installing plate, and plug is connected by wire with carbon brush.
3. Rapid tooling fixture according to claim 2, it is characterized in that: described clamping unit comprises guide post, slide block and clamping bar, on guide post, cover has linear bearing, on linear bearing, cover has slide block, and slide block is connected with connecting rod, and clamping bar is connected in side or the upper surface of slide block, under the effect of elbow folder, slide block can move reciprocatingly along the axis of guide post, when slide block moves reciprocatingly along the axis of guide post, controls clamping bar clamping or unclamps product to be assembled.
4. Rapid tooling fixture according to claim 3, it is characterized in that: described clamping unit also comprises guide post base, described elbow folder and guide post are all connected on base plate by installing plate, installing plate is provided with the through hole for slide block activity, the two ends of guide post are connected on installing plate by guide post base, slide block is arranged between the guide post base at guide post two ends, between slide block and guide post base, is provided with beam.
5. Rapid tooling fixture according to claim 4, is characterized in that: described clamp mechanism has 2, and carbon brush is arranged between clamping unit.
6. Rapid tooling fixture according to claim 5, is characterized in that: described keel has 4 or 5, and in the time that described product to be assembled is placed on keel, the upper surface of product to be assembled is horizontal plane.
7. Rapid tooling fixture according to claim 6, is characterized in that: described installing plate is all connected in the lower surface of base plate.
8. Rapid tooling fixture according to claim 7, it is characterized in that: described base plate lower surface is fixed with installation rebound, described wire is through this installation rebound, install on rebound and base plate and be equipped with through hole, base plate is provided with multiple through holes, and one of them through hole on base plate overlaps with the through hole that rebound is installed.
9. Rapid tooling fixture according to claim 8, is characterized in that: the material of described base plate is aluminium 2A12.
10. Rapid tooling fixture according to claim 9, is characterized in that: the material of described limited block and keel is nylon 66.
CN201410044428.6A 2014-01-29 2014-01-29 A kind of Rapid tooling fixture Active CN103770050B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410044428.6A CN103770050B (en) 2014-01-29 2014-01-29 A kind of Rapid tooling fixture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410044428.6A CN103770050B (en) 2014-01-29 2014-01-29 A kind of Rapid tooling fixture

Publications (2)

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CN103770050A true CN103770050A (en) 2014-05-07
CN103770050B CN103770050B (en) 2016-03-16

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106870526A (en) * 2017-03-29 2017-06-20 珠海格力智能装备有限公司 Jig mechanism, pressure retaining mechanism and microcrystalline plate pressure retaining device
CN109531482A (en) * 2019-01-09 2019-03-29 湖南奥密普特智能科技有限公司 A kind of fixture for carbon brush automated production equipment
CN115041937A (en) * 2022-07-11 2022-09-13 成都新易盛通信技术股份有限公司 Automatic assembly fixture for optical communication module screws

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10045931A1 (en) * 2000-09-17 2002-03-28 Gerhard Arlart Clamping system has frame parts containing edge-grooves clamping elements, counter-holders, screws or tenon blocks.
KR100815025B1 (en) * 2007-01-18 2008-03-18 진 환 박 A jig for a link pin of excavator
CN102501193A (en) * 2011-09-29 2012-06-20 重庆小康工业集团股份有限公司 Split assembling mechanism of common rail injection system of diesel engine
US20130341848A1 (en) * 2012-06-21 2013-12-26 Raymond Woods Assembly fixture for a workpiece
CN203779387U (en) * 2014-01-29 2014-08-20 西安航天精密机电研究所 Quick tool clamp

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10045931A1 (en) * 2000-09-17 2002-03-28 Gerhard Arlart Clamping system has frame parts containing edge-grooves clamping elements, counter-holders, screws or tenon blocks.
KR100815025B1 (en) * 2007-01-18 2008-03-18 진 환 박 A jig for a link pin of excavator
CN102501193A (en) * 2011-09-29 2012-06-20 重庆小康工业集团股份有限公司 Split assembling mechanism of common rail injection system of diesel engine
US20130341848A1 (en) * 2012-06-21 2013-12-26 Raymond Woods Assembly fixture for a workpiece
CN203779387U (en) * 2014-01-29 2014-08-20 西安航天精密机电研究所 Quick tool clamp

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106870526A (en) * 2017-03-29 2017-06-20 珠海格力智能装备有限公司 Jig mechanism, pressure retaining mechanism and microcrystalline plate pressure retaining device
CN109531482A (en) * 2019-01-09 2019-03-29 湖南奥密普特智能科技有限公司 A kind of fixture for carbon brush automated production equipment
CN115041937A (en) * 2022-07-11 2022-09-13 成都新易盛通信技术股份有限公司 Automatic assembly fixture for optical communication module screws
CN115041937B (en) * 2022-07-11 2024-03-12 成都新易盛通信技术股份有限公司 Automatic assembly fixture for screws of optical communication modules

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