CN112109212A - Automatic equipment for machining floor bearing plate assembly for pouring reinforced cement - Google Patents
Automatic equipment for machining floor bearing plate assembly for pouring reinforced cement Download PDFInfo
- Publication number
- CN112109212A CN112109212A CN202010943710.3A CN202010943710A CN112109212A CN 112109212 A CN112109212 A CN 112109212A CN 202010943710 A CN202010943710 A CN 202010943710A CN 112109212 A CN112109212 A CN 112109212A
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- screw
- clamping
- screwing
- fixed
- placing
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- 238000003754 machining Methods 0.000 title claims description 5
- 239000004568 cement Substances 0.000 title description 4
- 238000004080 punching Methods 0.000 claims abstract description 48
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 13
- 238000005266 casting Methods 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims abstract description 3
- 238000010079 rubber tapping Methods 0.000 claims description 19
- 238000005553 drilling Methods 0.000 claims description 13
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 230000001154 acute effect Effects 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 239000004567 concrete Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/28—Electric drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
Abstract
An automated apparatus for floor deck assembly processing for casting reinforced concrete, comprising: the top surface of the workbench is fixedly provided with a plurality of supporting frames and clamping pieces, the supporting frames can be used for placing locking pieces in the floor bearing plate assembly, the floor bearing plates in the floor bearing plate assembly can be placed on the plurality of locking pieces, and the clamping pieces can tightly press and fix the floor bearing plates, the locking pieces and the supporting frames; the travelling crane is provided with a travelling assembly, a punching assembly, a screw placing assembly and a screw screwing assembly, the travelling assembly can control the travelling crane to move back and forth along the workbench, the punching assembly can punch holes in the floor bearing plate and the locking member, the screw placing assembly can align screws to the holes, and the screw screwing assembly can screw the screws into the holes; and the controller is arranged on the travelling crane, one path of the controller is electrically connected with the electric appliance parts in each component on the travelling crane, and the other path of the controller is electrically connected with the electric appliance parts in each component on the workbench through a cable. The invention has the advantages of reasonable structure, low cost, convenient installation, use and maintenance and high working efficiency.
Description
Technical Field
The invention relates to automatic equipment for machining a floor bearing plate assembly for pouring reinforced cement.
Background
The assembled floor bearing plate is a combined template which is formed by connecting a steel bar truss with a composite plastic template or a wood composite plate into a whole through a metal fastener and a locking piece, is mechanically assembled in a factory, and is applied to steel structure houses. After the concrete reaches the form removal strength, the locking screw and the locking piece are removed, the template at the bottom is further removed, the steel bar truss is left in the concrete, the steel bar truss and the concrete are stressed together in the use stage, the cast-in-place floor is not different from a cast-in-place floor, the plastering engineering can be directly carried out, but the steel bars of the floor are not bound by workers and are processed in a factory, so that the distribution intervals of the steel bars can be ensured, the floor structure is better, more field operation can be changed into factory manufacturing, the construction efficiency is greatly improved, in the prior art, as shown in figures 2-1 and 2-2, the floor bearing plate 22 is usually fixed with the locking piece 21 by the tapping screw 23 in the factory, the template for pouring the reinforced concrete in the steel bar truss 24, the reasonable floor bearing plate component structure and the automatic equipment for processing the floor bearing plate component can be designed, the production efficiency and the product quality can be, meanwhile, the steel bar truss 24 can be conveniently assembled and disassembled later when being poured.
Disclosure of Invention
According to the requirements, the invention provides automatic equipment for machining the floor bearing plate assembly for pouring reinforced cement.
The technical scheme of the invention is as follows:
an automated apparatus for floor deck assembly processing for casting reinforced concrete, comprising:
the top surface of the workbench is fixedly provided with a plurality of supporting frames and clamping pieces, the supporting frames can be used for placing locking pieces in the floor bearing plate assembly, the floor bearing plates in the floor bearing plate assembly can be placed on the plurality of locking pieces, and the clamping pieces can tightly press and fix the floor bearing plates, the locking pieces and the supporting frames;
the travelling crane is provided with a travelling assembly, a punching assembly, a screw placing assembly and a screw screwing assembly, the travelling assembly can control the travelling crane to move back and forth along the workbench, the punching assembly can punch holes in the floor bearing plate and the locking members, the screw placing assembly can align screws to the holes, and the screw screwing assembly can screw the screws into the holes, so that the floor bearing plate and the locking members can be fixed together;
and the controller is arranged on the travelling crane, one path of the controller is electrically connected with the electric appliance parts in each component on the travelling crane, the other path of the controller is electrically connected with the electric appliance parts in each component on the working platform through a cable, and the cable is arranged on the flexible support which can be wound.
The invention has the following advantages:
the invention needs to manually place the locking piece and the floor bearing plate, other actions are automatically completed, all actions are controlled and coordinated through the controller, various parameters can be set in advance, and the degree of automation is high;
the punching assembly, the screw placing assembly and the screw screwing assembly are designed according to modules, so that the structure is simple, the processing is convenient, and the maintenance is easy;
the punching assembly, the screw placing assembly and the screw screwing assembly are more than ten assemblies which act simultaneously, so that the efficiency is very high;
the punching positioning is accurate, and the quality can be ensured;
the invention has the advantages of reasonable structure, low cost, convenient installation, use and maintenance and high working efficiency.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2-1 and 2-2 are schematic structural views of the floor deck and the steel bar truss according to the present invention.
Fig. 3 and 4 are schematic structural diagrams related to the support frame of the present invention.
FIG. 5 is a schematic view of the punching assembly of the present invention.
FIG. 6 is a schematic view of the placement screw assembly and the tightening screw assembly of the present invention.
Fig. 7 and 8 are schematic structural views of the screw clamping component of the invention.
Fig. 9 and 10 are schematic structural views of the walking assembly of the present invention.
FIG. 11 is an electrical schematic block diagram of the controller of the present invention.
Detailed Description
The invention will now be further described with reference to the accompanying drawings in which:
as shown, an automated apparatus for floor deck assembly processing for casting reinforced concrete, comprising:
the top surface of the workbench 1 is fixedly provided with a plurality of supporting frames 12 and clamping pieces 13, the supporting frames 12 can be used for placing locking pieces 21 in the floor bearing plate assembly, the plurality of locking pieces 21 can be used for placing floor bearing plates 22 in the floor bearing plate assembly, and the clamping pieces 13 can press and fix the floor bearing plates 22 and the locking pieces 21 with the supporting frames 12;
the travelling crane is provided with a travelling assembly 7, a punching assembly 3, a screw placing assembly and a screw screwing assembly 6, the travelling crane can be controlled by the travelling assembly 7 to move back and forth along the workbench 1, the floor support plate 22 and the locking piece 21 can be punched by the punching assembly, the self-tapping screw 23 can be aligned to the hole by the screw placing assembly, and the self-tapping screw 23 can be screwed into the hole by the screw screwing assembly 6, so that the floor support plate 22 and the locking pieces 21 can be fixed together;
and the controller 5 is arranged on the travelling crane, one path of the controller is electrically connected with the electric appliance parts in each component on the travelling crane, the other path of the controller is electrically connected with the electric appliance parts in each component on the worktable 1 through a cable, and the cable is arranged on the flexible support 51 which can be wound.
It should be noted that, a plurality of support frames 12 of this equipment set up the interval as required, for the convenience of this equipment automated processing, arrange according to certain law such as matrix mode usually, retaining member 21 can be artifical place on support frame 12, then the manual work is placed building carrier plate 22 on support frame 12, building carrier plate 22's size is processed according to the design requirement in advance.
A walking motor in the traveling assembly 7 of the automatic equipment adopts a servo or stepping motor, has an accurate step pitch positioning function, and can accurately position a starting position or an end position through a first limit sensor and a second limit sensor;
the automatic equipment moves the driving, uses one row of drill bit 373 in the subassembly 3 that punches to make the retaining member 21 of the first row earlier
Simultaneously punch, remove the driving once more, when will punch the retaining member 21 position that one row of drill bit 373 removed the second row in the subassembly 3 and punch, place the screw subassembly and aim at the first row of hole with the screw and put into, later with screw subassembly 6 with screw subassembly 23 screw in respectively one row self-tapping screw 23, analogize in proper order, all actions are all coordinated through controller control to can set up all kinds of parameters in advance.
Except that the locking member 21 and the floor bearing plate 22 need to be manually placed, the automatic device can complete all the other operations automatically, and has the advantages of high automation degree, accurate punching and positioning and guaranteed quality.
Further, the support frame 12 is made by supporting the crossbearer 121, two support erects frame 125 an organic whole, two support erects the frame 125 and is located the both ends that support the crossbearer 121, support the crossbearer 121 and seted up more than one mounting hole 122, support frame set screw can pass mounting hole 122 and fix the support frame 12 on the top surface of workstation 1, support erects frame 125 and seted up vertical blind hole 123 and seted up vertical groove 124, vertical groove 124 passes vertical blind hole 123, the small cylinder 211 of retaining member 21 can insert vertical blind hole 123 through the manual work.
The vertical groove 124 is provided to increase the elasticity of the vertical blind hole 123 and facilitate clamping of the locking member 21.
The clamping member 13 includes:
the clamping air cylinders 132 are provided with a plurality of clamping air cylinders, the shells of the clamping air cylinders are fixed with the top surface of the workbench 1, the clamping air cylinders 132 are communicated with the air pump through clamping electromagnetic valves, and the clamping electromagnetic valves are electrically connected with the controller 5;
a clamping bar 131, one end of which is fixed to the rod of the clamping cylinder 132 and the other end of which is suspended, can be moved away from or pressed against the floor deck 22.
Typically, the clamping bar 131 can be rotated 90 degrees to facilitate removal of the finished deck assembly, and support posts 133 can be provided on the sides of the clamping cylinders 132 to support the deck 22, if necessary.
Further, workstation 1's both sides face is fixed with slide rail 11 respectively, and spur rack 19 is still installed to one of them side, and running assembly 7 includes:
a frame 71;
two pairs of walking brackets 73 are arranged, and the two pairs of walking brackets 73 are respectively arranged at the bottoms of the two ends of the rack 71;
a sliding sleeve 74, one for each walking bracket 73, each pair of sliding sleeves 74 being matched with one of the sliding rails 11, the sliding sleeves 74 being capable of moving along the sliding rails 11 only;
a shell of the walking motor is fixed with the power bracket, the power bracket is fixed with the rack 71, a rotating shaft of the walking motor is meshed with the spur rack 19 through a reduction gear, and the walking motor is electrically connected with the controller 5;
a power cover 72 fixed to the frame 71 and capable of covering the traveling motor and the reduction gear;
the first limit sensor 16 is fixed with one end of the workbench 1 and can acquire a position signal of one walking bracket 73;
the second limit sensor is fixed with the other end of the workbench 1 and can acquire a position signal of the other walking bracket 73;
the first limit sensor and the second limit sensor are electrically connected with the controller 5, and the traveling crane can move back and forth between the first limit sensor and the second limit sensor.
The first travelling crane limiting block 18 and the second travelling crane limiting block are respectively fixed with the workbench 1 through a travelling crane limiting bracket and are positioned at the outer sides of the first limiting sensor and the second limiting sensor, and when travelling cranes respectively exceed the first limiting sensor and the second limiting sensor, the travelling cranes can be limited;
the first limit sensor and the second limit sensor can position the starting point and the end point, and the other limit sensors are controlled by the precision of the walking motor.
It should be noted that the frame 71 is an integral structure formed by connecting a plurality of small structures.
Further, the subassembly of punching 3 is provided with many just a word arrangement, and the subassembly of punching 3 includes:
more than one perforating guide rail 39 is arranged and fixed with the frame 71;
a perforating movable plate 361, to which more than one perforating guide sleeve is fixed, which is connected with the perforating guide rail 39 and can only slide up and down along the perforating guide rail 39;
a first punching motor 31 fixed to the frame 71 through a first punching holder 32;
a screw rod 34, one end of which is connected with the rotating shaft of the first drilling motor 31 through a coupling 33, and the other end of which is fixed with the frame 71 through a bearing 352;
the second punching motor 371 is provided with two, the shell of the second punching motor 371 is fixed with the punching movable plate 361 through the second punching bracket 362, the second punching motor 371 is fixed with the drill chuck 372, and the drill chuck 372 can be provided with a drill bit 373;
a screw nut 351 fixed to the punching movable plate 361 and coupled to the screw 34;
a drill position sensor 382 fixed to the frame 71, the drill position sensor 382 being capable of acquiring initial position information of the feed screw nut 351;
a limit block 381, which is fixed to the frame 71 and limits the stroke of the hole-punching movable plate 361;
the controller 5 is electrically connected to the drill position sensor 382, the first drilling motor 31, and the second drilling motor 371, and is capable of moving the drill 373 up and down to drill.
This automation equipment disposes two second motor 371 that punches with a first motor 31 that punches, has omitted a first motor 31 that punches, and two second motors 371 that punches share two guide rails 39 that punch, can reduce cost.
Further, placing the screw assembly includes:
the screw placing cylinder 45 is provided with a shell fixed with the frame 71 through a screw placing bracket 44, the screw placing cylinder 45 is communicated with the air pump through a screw placing electromagnetic valve, and the screw placing electromagnetic valve is electrically connected with the controller 5;
a screw placing movable frame 42 fixed to a connecting rod of the screw placing cylinder 45;
further comprising:
place screw part, be provided with a plurality ofly and the inline row, every is placed screw part and is included:
the screw electromagnetic vibration feeder 40 is arranged on the frame 71 and can output the tapping screws 23 through the screw conveying hose 476 in a timing and directional mode, and the screw electromagnetic vibration feeder 40 is electrically connected with the controller 5;
a screw output sensor which is installed outside the screw delivery hose 476 and can detect the output of the tapping screw 23, and the screw output sensor is electrically connected to the controller 5;
more than one screw slide rail 41 is arranged and vertically arranged;
the number of the screw placing sliding blocks is the same as that of the screw placing sliding rails 41, each screw placing sliding block is connected with one screw placing sliding rail 41 and can only move up and down along the screw placing sliding rail 41, and the screw placing sliding blocks are fixed with the screw placing movable frames 42;
screw clamping component 47 is provided with two, and it is fixed with placing screw adjustable shelf 42, and screw clamping component 47 includes:
a screw clamping block 471, which is provided with an upper screwdriver hole 4712 and an inclined hole 4711, wherein the inclined hole 4711 is communicated with the upper screwdriver hole 4712 and forms an acute angle, and the inclined hole 4711 is communicated with a screw output port of the screw electromagnetic vibration feeder 40 through a screw conveying hose 476; the hose 476 is a transparent hose;
two screw clamping plates 475 are arranged, the two outer faces of the two screw clamping plates 475 and the two outer faces of the screw clamping block 471 are symmetrically fixed and form a cavity, the inner face of the screw clamping plate 475 is symmetrically provided with a horizontal arc cavity, and clamping threads are arranged on the arc cavity;
the two screw clamping movable blocks 472 are symmetrically arranged and located in the arc cavity, the upper parts of the two screw clamping movable blocks 472 are hinged to the screw clamping plate 475, the lower parts of the two screw clamping movable blocks 472 are in the shape of a lower screwdriver hole 4721 when being folded, the bottom of the lower screwdriver hole 4721 is a tapered hole 4722, the self-tapping screw 23 can enter the tapered hole 4722 from the inclined hole 4711 through the upper screwdriver hole 4712 and the lower screwdriver hole 4721, and the head of the self-tapping screw 23 can be clamped in the tapered hole 4722;
two clamping springs 474 are arranged and placed in the arc cavity, and the inner ends of the clamping springs can contact the outer side surface of the screw clamping movable block 472;
and two clamping screws 473 are provided, which can be screwed into the clamping threads to press the outer ends of the clamping springs 474, and by adjusting the clamping screws 473, the tapping screws 23 can be clamped towards the center at the lower parts of the two screw clamping movable blocks 472, and when the tapping screws 23 are screwed in by the screw driver 68, the tapping screws 23 can completely penetrate out of the tapered holes 4722 downwards to enter the locking pieces 21 of the floor deck 22.
The screw-placing movable frame 42 is provided with a plurality of screw-placing limiting columns 46, and the bottoms of the screw-placing limiting columns 46 are fixed with elastic sleeves 461, so that when the screw-clamping movable block 472 moves downwards, the elastic sleeves 461 can touch the floor bearing plate 22 to be limited.
A plurality of screw parts of placing of this automation equipment, a sharing place screw cylinder 45 and place screw adjustable shelf 42, have simplified the structure, the cost is reduced.
It should be noted that the screw electromagnetic vibration feeder 40 is an existing commercial product, and outputs one screw each time a control signal is obtained.
A plurality of screw clamping components 47 are arranged in a line, and a plurality of drill bits 373 are also arranged in a line, and the screw clamping components and the drill bits are arranged in parallel and have the same number;
further, the screw screwing assembly 6 is provided with a plurality of screws arranged in a line, and the screw screwing assembly 6 includes:
the shell of the screw screwing cylinder 61 is fixed with the frame 71 through a first screw screwing bracket 62, the screw screwing cylinder 61 is communicated with the air pump through a screw screwing electromagnetic valve, and the screw screwing electromagnetic valve is electrically connected with the controller 5;
a screw moving plate 64 fixed with a screw sliding block, which is connected with the screw placing slide rail 41 and can only move up and down along the screw placing slide rail 41;
the two screwing motors 65 are arranged, the shell of each screwing motor is fixed with the two screwing movable plates 64 through the second screwing support 66, the rotating shaft of each screwing motor 65 is fixedly provided with a screwdriver chuck 67, the screwdriver chuck 67 can be provided with a screwdriver 68, the screwdriver 68 can enter the conical hole 4722 along the upper screwdriver hole 4712 and the lower screwdriver hole 4721 to move up and down, and the screwing motors 65 are electrically connected with the controller 5.
The locking member 21 is formed by integrally molding a small cylinder 211, a large cylinder 212 and a cone 213 in this order from plastic, and the small diameter end of the cone 213 is close to the end surface.
The small cylinder 211 has a height of 5-10mm and a diameter of 5-8mm, the large cylinder 212 has a height of 8-12mm and a diameter of 18-25mm, the cone 213 has a height of 3-6mm, a large cone diameter of 10-15mm, and a small cone diameter of 8-12 mm.
This automation equipment disposes two screwdrivers motors 65 with a screwdrivers cylinder 61 and a screwdrivers fly plate 64, and places screw slide rail 41 in the sharing, has simplified the structure, the cost is reduced.
The screw tightening cylinder 61 has a certain air pressure buffering function against an impact force generated at an initial stage of screw tightening, and the structure is simplified.
Further, the controller 5 includes:
a PLC control center;
the touch screen is connected with a peripheral interface of the PLC control center;
the input end of the clamping electromagnetic valve driving circuit is connected with a clamping interface of the PLC control center, and the output end of the clamping electromagnetic valve driving circuit is connected with the clamping electromagnetic valve;
the input end of the walking motor driving circuit is connected with a walking output interface of the PLC control center, and the output end of the walking motor driving circuit is connected with a walking motor;
the output end of the first limit sensor is connected with a first walking input interface of the PLC control center;
the output end of the second limit sensor is connected with a second walking input interface of the PLC control center;
the input end of the first drilling motor driving circuit is connected with a first drilling interface of the PLC control center, and the output end of the first drilling motor driving circuit is connected with a first drilling motor;
the input end of the second punching motor driving circuit is connected with a second punching interface of the PLC control center, and the output end of the second punching motor driving circuit is connected with a second punching motor;
the output end of the drill bit position sensor is connected with a drill bit position input interface of the PLC control center;
the input end of the screw electromagnetic vibrating feeder driving circuit is connected with a screw output interface of the PLC control center, and the output end of the screw electromagnetic vibrating feeder driving circuit is connected with a screw electromagnetic vibrating feeder;
the output end of the screw output sensor is connected with a screw output interface of the PLC control center;
the input end of the screw screwing electromagnetic valve driving circuit is connected with a first screw screwing interface of the PLC control center, and the output end of the screw screwing electromagnetic valve driving circuit is connected with the screw screwing electromagnetic valve;
the input end of the screw screwing motor driving circuit is connected with a second screw screwing interface of the PLC control center, and the output end of the screw screwing motor driving circuit is connected with a screw screwing motor;
and a power supply for supplying power to the circuits.
It should be noted that, the solenoid valve drive circuit can select an electronic switch control circuit, the control end of the electronic switch is connected with the PLC control center, the output end of the electronic switch is connected with the solenoid valve, the electronic switch can select a common transistor, or the transistor can be connected with a relay coil, and the relay contact controls the solenoid valve.
Non-contact commodities can be selected as the sensors.
Claims (10)
1. The utility model provides an automation equipment for pouring reinforced concrete's building carrier plate subassembly processing, characterized by includes:
the top surface of the workbench (1) is fixedly provided with a plurality of supporting frames (12) and clamping pieces (13), the supporting frames (12) can be used for placing locking pieces (21) in the floor bearing plate assembly, the floor bearing plates (22) in the floor bearing plate assembly can be placed on the locking pieces (21), and the clamping pieces (13) can press and fix the floor bearing plates (22) and the locking pieces (21) with the supporting frames (12);
the travelling crane is provided with a travelling component (7), a punching component (3), a screw placing component and a screw screwing component (6), the travelling crane can be controlled by the travelling component (7) to move back and forth along the workbench (1), the floor bearing plate (22) and the locking piece (21) can be punched by the punching component, the self-tapping screw (23) can be aligned to the hole by the screw placing component, the self-tapping screw (23) can be screwed into the hole by the screw screwing component (6), and therefore the floor bearing plate (22) and the locking pieces (21) can be fixed together;
and the controller (5) is arranged on the travelling crane, one path of the controller (5) is electrically connected with the electric appliance parts in each component on the travelling crane, the other path of the controller is electrically connected with the electric appliance parts in each component on the workbench (1) through a cable, and the cable is arranged on the flexible support (51) which can be wound.
2. The automation equipment for processing a floor deck assembly for pouring reinforced concrete according to claim 1, wherein the support frame (12) is integrally made of a support cross frame (121) and two support vertical frames (125), the two support vertical frames (125) are located at two ends of the support cross frame (121), the support cross frame (121) is provided with more than one mounting hole (122), a support frame positioning screw can penetrate through the mounting hole (122) to fix the support frame (12) on the top surface of the workbench (1), the support vertical frame (125) is provided with a vertical blind hole (123) and a vertical groove (124), the vertical groove (124) penetrates through the vertical blind hole (123), and a small cylinder (211) of the locking member (21) can be manually inserted into the vertical blind hole (123).
3. An automated installation for the fabrication of floor deck assemblies for the casting of reinforced concrete according to claim 1, characterized in that said clamping elements (13) comprise:
the clamping air cylinders (132) are provided with a plurality of clamping air cylinders, the shells of the clamping air cylinders are fixed with the top surface of the workbench (1), the clamping air cylinders (132) are communicated with the air pump through clamping electromagnetic valves, and the clamping electromagnetic valves are electrically connected with the controller (5);
and one end of the clamping cross rod (131) is fixed with the connecting rod of the clamping cylinder (132), and the other end of the clamping cross rod is suspended, and the suspended end can leave or press the floor bearing plate (22).
4. The automatic equipment for processing a floor deck assembly for pouring reinforced concrete according to claim 1, wherein slide rails (11) are respectively fixed on two side surfaces of the workbench (1), one side surface of the workbench is also provided with a spur rack (19), and the walking assembly (7) comprises:
a frame (71);
two pairs of walking brackets (73), wherein the two pairs of walking brackets (73) are respectively arranged at the bottoms of the two ends of the rack (71);
each walking bracket (73) is provided with one sliding sleeve (74), each pair of sliding sleeves (74) is matched with one sliding rail (11), and the sliding sleeves (74) can only move along the sliding rails (11);
a shell of the walking motor is fixed with the power bracket, the power bracket is fixed with the rack (71), a rotating shaft of the walking motor is meshed with the spur rack (19) through a reduction gear, and the walking motor is electrically connected with the controller (5);
a power cover (72) which is fixed with the frame (71) and can cover the walking motor and the reduction gear;
the first limit sensor is fixed with one end of the workbench (1) and can acquire a position signal of one walking bracket (73);
the second limit sensor is fixed with the other end of the workbench (1) and can acquire a position signal of the other walking bracket (73);
the first limit sensor and the second limit sensor are electrically connected with the controller (5), and the traveling crane can move back and forth between the first limit sensor and the second limit sensor.
5. An automatic plant for the machining of floor deck assemblies for the pouring of reinforced concrete according to claim 4, characterized in that said perforating assembly (3) is provided with a plurality of elements arranged in a line, the perforating assembly (3) comprising:
more than one perforating guide rail (39) is arranged and fixed with the frame (71);
the punching movable plate (361) is fixed with more than one punching guide sleeve, and the punching guide sleeves are connected with the punching guide rails (39) and can only slide up and down along the punching guide rails (39);
a first punching motor (31) fixed to the frame (71) via a first punching bracket (32);
one end of the screw rod (34) is connected with a rotating shaft of the first drilling motor (31) through a coupling (33), and the other end of the screw rod is fixed with the rack (71) through a bearing (352);
the two second punching motors (371) are arranged, the shell of each second punching motor is fixed with the corresponding punching movable plate (361) through a second punching support (362), the second punching motor (371) is fixed with the drill chuck (372), and the drill chuck (372) can be provided with a drill bit (373);
the screw rod nut (351) is fixed with the punching movable plate (361) and is sleeved with the screw rod (34);
the drill bit position sensor (382) is fixed with the rack (71), and the drill bit position sensor (382) can acquire initial position information of the feed screw nut (351);
a limit block (381) which is fixed with the frame (71) and can limit the stroke of the hole drilling movable plate (361);
the controller (5) is electrically connected with the drill bit position sensor (382), the first punching motor (31) and the second punching motor (371) and can enable the drill bit (373) to move up and down for punching.
6. The automated floor deck assembly process equipment of claim 4, wherein said screw placement assembly comprises:
the screw placing cylinder (45) is provided with a shell fixed with the rack (71) through a screw placing bracket (44), the screw placing cylinder (45) is communicated with the air pump through a screw placing electromagnetic valve, and the screw placing electromagnetic valve is electrically connected with the controller (5);
a screw placing movable frame (42) which is fixed with a connecting rod of a screw placing cylinder (45);
further comprising:
place screw part, be provided with a plurality ofly and the inline row, every is placed screw part and is included:
the screw electromagnetic vibration feeder (40) is arranged on the frame (71) and can output the tapping screws (23) through the screw conveying hose (476) in a timing and directional mode, and the screw electromagnetic vibration feeder (40) is electrically connected with the controller (5);
a screw output sensor which is installed outside the screw delivery hose 476 and can detect the output of the tapping screw 23, and the screw output sensor is electrically connected to the controller 5;
more than one screw slide rail (41) is arranged and vertically installed;
the number of the screw placing sliding blocks is the same as that of the screw placing sliding rails (41), each screw placing sliding block is connected with one screw placing sliding rail (41) and can only move up and down along the screw placing sliding rail (41), and the screw placing sliding blocks are fixed with the screw placing movable frames (42);
screw clamping part (47), be provided with two, it with place screw adjustable shelf (42) fixed, screw clamping part (47) includes:
the screw clamping block (471) is provided with an upper screwdriver hole (4712) and an inclined hole (4711), the inclined hole (4711) is communicated with the upper screwdriver hole (4712) and forms an acute angle, and the inclined hole (4711) is communicated with a screw output port of the screw electromagnetic vibration feeder (40) through a screw conveying hose (476);
the two screw clamping plates (475) are symmetrically fixed with the two outer surfaces of the screw clamping block (471) to form a cavity, the inner surfaces of the screw clamping plates (475) are symmetrically provided with arc cavities in the horizontal direction, and clamping threads are arranged on the arc cavities;
the two screw clamping movable blocks (472) are symmetrically arranged and located in the arc cavity, the upper parts of the two screw clamping movable blocks (472) are hinged to a screw clamping plate (475), the lower parts of the two screw clamping movable blocks (472) are provided with lower screwdriver holes (4721) when being folded, the bottoms of the lower screwdriver holes (4721) are provided with conical holes (4722), self-tapping screws (23) can enter the conical holes (4722) from the inclined holes (4711) through the upper screwdriver holes (4712) and the lower screwdriver holes (4721), and the heads of the self-tapping screws (23) can be clamped in the conical holes (4722);
two clamping springs (474) are arranged and placed in the arc cavity, and the inner ends of the clamping springs can contact the outer side surface of the screw clamping movable block (472);
and the two clamping screws (473) can be screwed into the clamping threads to compress the outer ends of the clamping springs (474), the self-tapping screws (23) can be clamped towards the center at the lower parts of the two screw clamping movable blocks (472) by adjusting the clamping screws (473), and the self-tapping screws (23) can completely penetrate out of the conical holes (4722) downwards to enter the locking pieces (21) of the floor support plates (22) when being screwed in by the screwdriver (68).
7. The automatic equipment for processing a floor deck assembly for pouring reinforced concrete according to claim 6, wherein a plurality of screw placing limiting columns (46) are installed on the screw placing movable frame (42), elastic sleeves (461) are fixed at the bottoms of the screw placing limiting columns (46), and when the screw clamping movable blocks (472) move downwards, the elastic sleeves (461) can touch the floor deck (22) to be limited.
8. An automated facility for floor deck assembly work for placing reinforced concrete according to claim 6, characterized in that said screwing assembly (6) is provided with a plurality of screws arranged in a line, the screwing assembly (6) comprising:
the shell of the screw screwing cylinder (61) is fixed with the rack (71) through a first screw screwing bracket (62), the screw screwing cylinder (61) is communicated with the air pump through a screw screwing electromagnetic valve, and the screw screwing electromagnetic valve is electrically connected with the controller (5);
the screw-screwing movable plate (64) is fixed with the screw-screwing sliding block, and the screw-screwing sliding block is connected with the screw placing sliding rail (41) and can only move up and down along the screw placing sliding rail (41);
the two screwing motors (65) are arranged, the shell of each screwing motor is fixed with the corresponding screwing movable plate (64) through the second screwing support (66), a screwdriver chuck (67) is fixed to a rotating shaft of each screwing motor (65), a screwdriver (68) can be installed on each screwdriver chuck (67), each screwdriver (68) can enter the corresponding conical hole (4722) along the upper screwdriver hole (4712) and the lower screwdriver hole (4721) to move up and down, and each screwing motor (65) is electrically connected with the controller (5).
9. An automated facility for floor deck assembly work for placing reinforced concrete according to any one of claims 1-9, characterized in that said locking member (21) is made of a small cylinder (211), a large cylinder (212) and a cone (213) in sequence, which are made of plastic and integrated, the small diameter end of the cone (213) being against the end face.
10. An automated facility for floor deck assembly working for placing reinforced concrete according to any one of claims 1-9, characterized in that said controller (5) comprises:
a PLC control center;
the touch screen is connected with a peripheral interface of the PLC control center;
the input end of the clamping electromagnetic valve driving circuit is connected with a clamping interface of the PLC control center, and the output end of the clamping electromagnetic valve driving circuit is connected with the clamping electromagnetic valve;
the input end of the walking motor driving circuit is connected with a walking output interface of the PLC control center, and the output end of the walking motor driving circuit is connected with a walking motor;
the output end of the first limit sensor is connected with a first walking input interface of the PLC control center;
the output end of the second limit sensor is connected with a second walking input interface of the PLC control center;
the input end of the first drilling motor driving circuit is connected with a first drilling interface of the PLC control center, and the output end of the first drilling motor driving circuit is connected with a first drilling motor;
the input end of the second punching motor driving circuit is connected with a second punching interface of the PLC control center, and the output end of the second punching motor driving circuit is connected with a second punching motor;
the output end of the drill bit position sensor is connected with a drill bit position input interface of the PLC control center;
the input end of the screw electromagnetic vibrating feeder driving circuit is connected with a screw output interface of the PLC control center, and the output end of the screw electromagnetic vibrating feeder driving circuit is connected with a screw electromagnetic vibrating feeder;
the output end of the screw output sensor is connected with a screw output interface of the PLC control center;
the input end of the screw screwing electromagnetic valve driving circuit is connected with a first screw screwing interface of the PLC control center, and the output end of the screw screwing electromagnetic valve driving circuit is connected with the screw screwing electromagnetic valve;
the input end of the screw screwing motor driving circuit is connected with a second screw screwing interface of the PLC control center, and the output end of the screw screwing motor driving circuit is connected with a screw screwing motor;
and a power supply for supplying power to the circuits.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010943710.3A CN112109212A (en) | 2020-09-09 | 2020-09-09 | Automatic equipment for machining floor bearing plate assembly for pouring reinforced cement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010943710.3A CN112109212A (en) | 2020-09-09 | 2020-09-09 | Automatic equipment for machining floor bearing plate assembly for pouring reinforced cement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112109212A true CN112109212A (en) | 2020-12-22 |
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ID=73801843
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010943710.3A Pending CN112109212A (en) | 2020-09-09 | 2020-09-09 | Automatic equipment for machining floor bearing plate assembly for pouring reinforced cement |
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| Country | Link |
|---|---|
| CN (1) | CN112109212A (en) |
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| CN113020653A (en) * | 2021-03-09 | 2021-06-25 | 山东七星绿色建筑科技有限公司 | Truss 3D floor board puncher |
| CN113547268A (en) * | 2021-08-10 | 2021-10-26 | 渝建建筑工业集团有限公司 | Connecting piece positioning and mounting process for steel bar truss floor support plate |
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| CN113020653A (en) * | 2021-03-09 | 2021-06-25 | 山东七星绿色建筑科技有限公司 | Truss 3D floor board puncher |
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| CN113547268B (en) * | 2021-08-10 | 2023-09-12 | 渝建建筑工业集团有限公司 | Positioning and mounting process for connecting piece of steel bar truss floor support plate |
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Application publication date: 20201222 |