CN103769787B - A kind of oil tank of transformer welded top ground adjustable supports method and device of diving - Google Patents
A kind of oil tank of transformer welded top ground adjustable supports method and device of diving Download PDFInfo
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- CN103769787B CN103769787B CN201410048935.7A CN201410048935A CN103769787B CN 103769787 B CN103769787 B CN 103769787B CN 201410048935 A CN201410048935 A CN 201410048935A CN 103769787 B CN103769787 B CN 103769787B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
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Abstract
本发明涉及一种变压器油箱顶部焊接用潜地可调支撑方法及装置,属于变压器生产技术领域。技术方案是:内丝杆(2)顶端设有V形支架(12),底端设有止位平垫(3),且旋入内丝杆母(1)内,内丝杆母(1)固定在外丝杆(4)的上端,外丝杆(4)旋入外丝杆母(8)内,外丝杆母(8)固定在方管(9)上端,外丝杆母(8)上端与地面(7)持平,方管(9)潜入地面(7)内,方管(9)下端固定在底盘(10)上。使用时,通过逆时针方向旋转内丝杆,并带动旋转外丝杆,获得需要升起的高度。不使用时,通过内丝杆和外丝杆各自的旋转,潜入地下。本发明不占据车间面积,节省空间,结构简单,使用方便,提高了劳动效率,降低了工人劳动强度。
The invention relates to a submerged adjustable support method and device for welding the top of a transformer oil tank, and belongs to the technical field of transformer production. The technical solution is: the top of the inner screw rod (2) is provided with a V-shaped bracket (12), and the bottom end is provided with a stop pad (3), and is screwed into the inner screw rod female (1), and the inner screw rod female (1) Fixed on the upper end of the outer screw rod (4), the outer screw rod (4) is screwed into the outer screw rod nut (8), the outer screw rod nut (8) is fixed on the upper end of the square tube (9), the outer screw rod nut (8) The upper end is flat with the ground (7), the square pipe (9) dives into the ground (7), and the lower end of the square pipe (9) is fixed on the chassis (10). When in use, rotate the inner screw rod counterclockwise and drive the outer screw rod to rotate to obtain the required lifting height. When not in use, through the respective rotations of the inner screw mandrel and the outer screw mandrel, it sneaks into the ground. The invention does not occupy the workshop area, saves space, has simple structure, is convenient to use, improves labor efficiency, and reduces labor intensity of workers.
Description
技术领域 technical field
本发明涉及一种变压器油箱顶部焊接用潜地可调支撑方法及装置,尤其是变压器油箱或顶盖焊接时的支撑装置,属于变压器生产技术领域。 The invention relates to a submerged adjustable support method and device for welding the top of a transformer oil tank, in particular to a support device for welding a transformer oil tank or top cover, and belongs to the technical field of transformer production.
背景技术 Background technique
部分变压器油箱顶部呈对称斜角形状,斜角的角度为15°~35°。焊接时,操作人员一般都利用支撑架将变压器油箱或变压器顶盖支撑成水平状态,有利于焊接操作,传统支撑变压器油箱的装置是,制造一个调节角度支撑架,放在地面上,这种调节角度支撑架很庞大,几吨重,使用时还要天车运输,不用时,还要占据车间内约20平方米的地面面积,占据车间内空间。 The top of some transformer oil tanks has a symmetrical oblique shape, and the angle of the oblique angle is 15° to 35°. During welding, the operator generally uses the support frame to support the transformer oil tank or the top cover of the transformer in a horizontal state, which is beneficial to the welding operation. The traditional device for supporting the transformer oil tank is to manufacture a support frame for adjusting the angle and place it on the ground. The angle support frame is huge and weighs several tons. When it is in use, it needs to be transported by a crane. When it is not in use, it also occupies about 20 square meters of floor area in the workshop, occupying the space in the workshop.
发明内容 Contents of the invention
本发明目的是提供一种变压器油箱顶部焊接用潜地可调支撑方法及装置,通过内丝杆和外丝杆各自的旋转,获得需要升起的高度,不用时旋入地下,解决背景技术中存在的问题。 The purpose of the present invention is to provide a submerged adjustable support method and device for welding the top of a transformer oil tank. Through the respective rotations of the inner screw rod and the outer screw rod, the height that needs to be raised is obtained, and it is screwed into the ground when not in use, so as to solve the problems in the background technology. Existing problems.
本发明的技术方案是: Technical scheme of the present invention is:
一种变压器油箱顶部焊接用潜地可调支撑装置,包含内丝杆母、内丝杆、止位平垫、外丝杆、外丝杆母、方管、底盘和V形支架,内丝杆顶端设有V形支架,底端设有止位平垫,且旋入内丝杆母内,内丝杆母固定在外丝杆的上端,外丝杆旋入外丝杆母内,外丝杆母固定在方管上端,外丝杆母上端与地面持平,方管潜入地面内,方管下端固定在底盘上。 A submerged adjustable support device for welding the top of a transformer oil tank, including an inner screw nut, an inner screw rod, a stop pad, an outer screw rod, an outer screw rod nut, a square tube, a chassis and a V-shaped bracket, and the inner screw rod There is a V-shaped bracket on the top, and a stop flat pad on the bottom, which is screwed into the inner screw nut. The inner screw nut is fixed on the upper end of the outer screw rod, and the outer screw rod is screwed into the outer screw nut. It is fixed on the upper end of the square tube, the upper end of the outer screw rod is flat with the ground, the square tube dives into the ground, and the lower end of the square tube is fixed on the chassis.
所述V形支架两边的支架上设有螺栓孔。用于紧固需焊接的变压器油箱或变压器顶盖。 The brackets on both sides of the V-shaped bracket are provided with bolt holes. It is used to fasten the transformer oil tank or transformer top cover that needs to be welded.
所述变压器油箱固定在V形支架上。 The transformer oil tank is fixed on the V-shaped support.
一种变压器油箱顶部焊接用潜地可调支撑方法,包含如下步骤:①使用潜地可调支撑装置进行,该装置包含内丝杆母、内丝杆、止位平垫、外丝杆、外丝杆母、方管、底盘和V形支架,内丝杆顶端设有V形支架,底端设有止位平垫,且旋入内丝杆母内,内丝杆母固定在外丝杆的上端,外丝杆旋入外丝杆母内,外丝杆母固定在方管上端,外丝杆母上端与地面持平,方管潜入地面内,方管下端固定在底盘上;②该装置用混凝土浇筑在地下,形成了永久性固定设施,使用时,利用内丝杆上端V形支架上的螺栓孔,作为施力点,插入圆钢转动内丝杆,内丝杆和外丝杆同时旋转,通过各自的旋转,获得露出地面的高度,再将变压器油箱箱沿或变压器顶盖固定在内丝杆上端V形支架上,进行焊接;③不使用时,通过顺时针方向旋转内丝杆,并带动旋转外丝杆,获得需要下降的高度,直至内丝杆顶面与地面平,使该装置潜入地下。不占据车间面积,节省空间,结构简单,使用方便,提高了劳动效率,降低了工人劳动强度。 A submerged adjustable support method for welding the top of a transformer oil tank, comprising the following steps: ①Using a submerged adjustable support device, the device includes an inner screw nut, an inner screw rod, a stop pad, an outer screw rod, and an outer screw rod. Screw nut, square tube, chassis and V-shaped bracket, the top of the inner screw rod is equipped with a V-shaped bracket, and the bottom end is provided with a stop flat pad, which is screwed into the inner screw nut, and the inner screw nut is fixed on the upper end of the outer screw rod , the outer screw rod is screwed into the outer screw nut, the outer screw nut is fixed on the upper end of the square tube, the upper end of the outer screw nut is flat with the ground, the square tube submerges into the ground, and the lower end of the square tube is fixed on the chassis; ②The device is made of concrete It is poured underground to form a permanent fixed facility. When in use, use the bolt hole on the V-shaped bracket at the upper end of the inner screw rod as a point of force, insert a round steel to rotate the inner screw rod, and the inner screw rod and outer screw rod rotate simultaneously. Respectively rotate to obtain the height exposed to the ground, and then fix the edge of the transformer oil tank or the top cover of the transformer on the V-shaped bracket at the upper end of the inner screw rod for welding; ③ When not in use, rotate the inner screw rod clockwise to drive Rotate the outer screw mandrel to obtain the height that needs to be lowered until the top surface of the inner screw mandrel is flat with the ground, so that the device is submerged underground. It does not occupy the workshop area, saves space, has a simple structure, is easy to use, improves labor efficiency, and reduces labor intensity of workers.
内丝杆运行到需要的高度后,依靠被支撑工件的一个边缘卡在内丝杆上端V形支架的V形槽内,限制内丝杆不再转动。 After the inner screw rod runs to the required height, one edge of the supported workpiece is stuck in the V-shaped groove of the V-shaped bracket at the upper end of the inner screw rod, so that the inner screw rod is no longer rotated.
外丝杆母焊接在方管之后,外丝杆母的顶面与地面平,用混凝土浇筑在地下,成为永久性的工装设施。 After the outer screw nut is welded to the square pipe, the top surface of the outer screw nut is flat with the ground, and it is poured underground with concrete to become a permanent tooling facility.
为操作运行速度快,内丝杆和外丝杆的螺纹制成双线螺纹。 In order to operate and run quickly, the threads of the inner screw rod and the outer screw rod are made into double threads.
本发明的有益效果是:不占据车间面积,节省空间,结构简单,使用方便,提高了劳动效率,降低了工人劳动强度。 The invention has the beneficial effects of not occupying the area of the workshop, saving space, having a simple structure, being convenient to use, improving labor efficiency, and reducing labor intensity of workers.
附图说明 Description of drawings
图1是本发明使用状态示意图; Fig. 1 is a schematic diagram of the use state of the present invention;
图2是本发明潜入地下后示意图; Fig. 2 is a schematic diagram after the present invention dives into the ground;
图3是本发明局部放大图; Fig. 3 is a partial enlarged view of the present invention;
图4是本发明内丝杆母剖视图; Fig. 4 is a sectional view of the female screw rod of the present invention;
图5是图4的俯视图; Figure 5 is a top view of Figure 4;
图6是本发明内丝杆剖视图; Fig. 6 is a sectional view of the inner screw rod of the present invention;
图7是图6的俯视图; Figure 7 is a top view of Figure 6;
图8是本发明外丝杆母剖视图; Fig. 8 is a cross-sectional view of the outer screw rod of the present invention;
图9是大图8的俯视图; Fig. 9 is a top view of Fig. 8;
图10是本发明外丝杆剖视图; Fig. 10 is a sectional view of the outer screw rod of the present invention;
图11是图10的俯视图; Figure 11 is a top view of Figure 10;
图12是图2的A-A剖面图; Fig. 12 is the A-A sectional view of Fig. 2;
图13是本发明方管的主视图; Fig. 13 is the front view of square tube of the present invention;
图14是图13的俯视图; Figure 14 is a top view of Figure 13;
图中:内丝杆母1、内丝杆2、止位平垫3、外丝杆4、变压器油箱5、变压器顶盖6、地面7、外丝杆母8、方管9、底盘10、螺栓11、V形支架12。 In the figure: inner screw rod female 1, inner screw rod 2, stop pad 3, outer screw rod 4, transformer oil tank 5, transformer top cover 6, ground 7, outer screw rod female 8, square tube 9, chassis 10, Bolt 11, V-shaped bracket 12.
具体实施方式 Detailed ways
以下结合附图,通过实例对本发明作进一步说明。 Below in conjunction with accompanying drawing, the present invention will be further described by examples.
一种变压器油箱顶部焊接用潜地可调支撑装置,包含内丝杆母1、内丝杆2、止位平垫3、外丝杆4、外丝杆母8、方管9、底盘10和V形支架12,内丝杆2顶端焊接V形支架12,V形支架12两边的支架上设有螺栓孔,底端设有止位平垫3,且旋入内丝杆母1内,止位平垫3的作用是限制内丝杆2向上旋到顶时,不能旋出内丝杆母1,即使再旋转,也只能连外丝杆4向上旋转,内丝杆母1固定在外丝杆4的上端,外丝杆4旋入外丝杆母8内,外丝杆母8焊接在方管9上端,外丝杆母8的顶面与地面平,用混凝土浇筑在地下,方管9下端焊接在大于方管断面尺寸的方铁盘上,使外丝杆母8和方管9牢牢的被混凝土浇注在地下,不会被拔出。 A submerged adjustable support device for welding the top of a transformer oil tank, comprising an inner screw rod 1, an inner screw rod 2, a stop pad 3, an outer screw rod 4, an outer screw rod female 8, a square tube 9, a chassis 10 and V-shaped bracket 12, the top of the inner screw rod 2 is welded to the V-shaped bracket 12, the brackets on both sides of the V-shaped bracket 12 are provided with bolt holes, and the bottom end is provided with a stop flat pad 3, which is screwed into the inner screw rod female 1, and the stop position The function of the flat pad 3 is to restrict the inner screw rod 2 from being screwed up to the top, and the inner screw rod female 1 cannot be unscrewed. The upper end of the outer screw rod 4 is screwed into the outer screw rod female 8, the outer screw rod female 8 is welded on the upper end of the square pipe 9, the top surface of the outer screw rod female 8 is flat with the ground, and is poured underground with concrete, and the lower end of the square pipe 9 Be welded on the square iron plate that is bigger than square pipe section size, make outer screw mandrel female 8 and square pipe 9 firmly poured in the ground by concrete, can not be pulled out.
一种变压器油箱顶部焊接用潜地可调支撑方法,包含如下步骤:①使用潜地可调支撑装置进行,该装置包含内丝杆母1、内丝杆2、止位平垫3、外丝杆4、外丝杆母8、方管9、底盘10和V形支架12,内丝杆顶端设有V形支架,底端设有止位平垫,且旋入内丝杆母内,内丝杆母固定在外丝杆的上端,外丝杆旋入外丝杆母内,外丝杆母固定在方管上端,外丝杆母上端与地面持平,方管潜入地面内,方管下端固定在底盘上;②该装置用混凝土浇筑在地下,形成了永久性固定设施,使用时,利用内丝杆2上端V形支架12上的螺栓孔,作为施力点,插入圆钢转动内丝杆2,内丝杆2和外丝杆4同时旋转,通过各自的旋转,获得露出地面的高度,再将变压器油箱5箱沿或变压器顶盖6固定在内丝杆上端V形支架12上,进行焊接;③不使用时,通过顺时针方向旋转内丝杆2,并带动旋转外丝杆4,获得需要下降的高度,直至内丝杆2顶面与地面平,使该装置潜入地下。 A submerged adjustable support method for welding the top of a transformer oil tank, comprising the following steps: ①Using a submerged adjustable support device, the device includes an inner screw nut 1, an inner screw rod 2, a stop flat pad 3, an outer wire Rod 4, outer screw rod female 8, square tube 9, chassis 10 and V-shaped bracket 12, the top of the inner screw rod is provided with a V-shaped bracket, the bottom end is provided with a stop flat pad, and screwed into the inner screw rod female, the inner wire The rod nut is fixed on the upper end of the outer screw rod, the outer screw rod is screwed into the outer screw rod female rod, the outer screw rod female rod is fixed on the upper end of the square tube, the upper end of the outer screw rod female rod is flat with the ground, the square tube dives into the ground, and the lower end of the square tube is fixed on the on the chassis; 2. the device is poured underground with concrete to form a permanent fixed facility. When in use, use the bolt hole on the V-shaped bracket 12 at the upper end of the inner screw rod 2 as a point of force, insert the round steel to rotate the inner screw rod 2, The inner screw mandrel 2 and the outer screw mandrel 4 rotate at the same time, through their respective rotations, the height exposed to the ground is obtained, and then the edge of the transformer oil tank 5 or the transformer top cover 6 is fixed on the V-shaped bracket 12 at the upper end of the inner screw mandrel for welding; ③ When not in use, rotate the inner screw rod 2 clockwise and drive the outer screw rod 4 to obtain the height to be lowered until the top surface of the inner screw rod 2 is level with the ground, so that the device can be submerged underground.
内丝杆运行到需要的高度后,依靠被支撑工件的一个边缘卡在内丝杆2上端V形支架的V形槽内,限制内丝杆2不再转动。 After the inner screw mandrel moves to the required height, rely on an edge of the supported workpiece to be stuck in the V-shaped groove of the V-shaped bracket at the upper end of the inner screw mandrel 2, so that the inner screw mandrel 2 is no longer rotated.
外丝杆母8焊接在方管9之后,外丝杆母的顶面与地面平,用混凝土浇筑在地下,成为永久性的工装设施。 Outer screw mandrel female 8 is welded behind square pipe 9, and the top surface of outer screw mandrel female is flat with the ground, is poured underground with concrete, becomes permanent tooling facility.
为操作运行速度快,内丝杆和外丝杆的螺纹制成双线螺纹。 In order to operate and run quickly, the threads of the inner screw rod and the outer screw rod are made into double threads.
更具体实施方式:内丝杆2旋入内丝杆母1后,安装止位平垫3,止位平垫3的作用是:限制内丝杆2向上旋到顶时,不能旋出内丝杆母1,即时再旋转,只能连带外丝杆4向上旋转,见图1。 More specific implementation: after the inner screw rod 2 is screwed into the inner screw rod female 1, a stop flat pad 3 is installed. The function of the stop flat pad 3 is to prevent the inner screw rod 2 from being screwed out when the inner screw rod 2 is screwed up to the top. 1. Immediately re-rotating, only the outer screw rod 4 can be rotated upwards, as shown in Figure 1.
利用内丝杆2上端V形支架12旁的螺栓孔,见图6—图7,作为施力点,插入圆钢即可手动转动内丝杆2,内丝杆2和外丝杆都可以旋转,通过各自旋转,获得露出地面的高度和潜地后与地面平的要求,见图1—图2。 Use the bolt hole next to the V-shaped bracket 12 at the upper end of the inner screw 2, as shown in Figures 6-7, as a force point, insert the round steel to manually rotate the inner screw 2, and both the inner screw 2 and the outer screw can be rotated. Through the respective rotations, the height exposed to the ground and the requirement of being level with the ground after burrowing are obtained, see Figure 1-2.
3、内丝杆2的上端V形支架12设有V形槽,用以搭载变压器油箱5的箱沿边缘,由于V形槽被变压器油箱5的箱沿边缘直边压住,此时内丝杆2就不能再转动了,再用普通螺栓,贯穿V形槽旁已有的螺栓孔与变压器油箱5箱沿已有的孔,见图6—图7,进行连接紧固,见图3,连接紧固后,本发明与油箱体成为稳定的一体结构,保证操作人员到油箱顶部水平面上安全施工。 3. The V-shaped bracket 12 at the upper end of the inner screw rod 2 is provided with a V-shaped groove for carrying the edge of the transformer oil tank 5. Since the V-shaped groove is pressed by the straight edge of the transformer oil tank 5, the inner wire Rod 2 can no longer be rotated, and ordinary bolts are used to pass through the existing bolt holes beside the V-shaped groove and the existing holes along the edge of the transformer oil tank 5, as shown in Figure 6-7, to carry out connection and fastening, as shown in Figure 3, After the connection is fastened, the present invention and the fuel tank body form a stable integrated structure, which ensures that operators can work safely on the horizontal surface of the top of the fuel tank.
顶盖搭在内丝杆2上端就可以焊接施工。 The top cover rides on the inner screw mandrel 2 upper ends and just can be welded construction.
外丝杆母8焊接在方管6上端,一并浇注在地下,由于方管下端焊有大于方管断面尺寸的方铁盘,所以外丝杆母8以及方管6会牢牢的被混凝土浇注在地下,不会被拔出,达到安全施工的目的,见图1—图2、图12。 The outer screw nut 8 is welded on the upper end of the square tube 6 and poured underground together. Since the lower end of the square tube is welded with a square iron plate larger than the cross-sectional size of the square tube, the outer screw nut 8 and the square tube 6 will be firmly covered by the concrete. Pouring in the ground, will not be pulled out, to achieve the purpose of safe construction, see Figure 1 - Figure 2, Figure 12.
不用本发明时,向下旋转内丝杆2,压到内丝杆母1时,内丝杆母1将带动外丝杆4也向下旋转,直至内丝杆2的顶面与混凝土地面齐平,见图2。 When the present invention is not used, the inner screw rod 2 is rotated downward, and when the inner screw rod female 1 is pressed, the inner screw rod female 1 will drive the outer screw rod 4 to also rotate downward until the top surface of the inner screw rod 2 is flush with the concrete floor Flat, see Figure 2.
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|---|---|---|---|---|
| JP2999190B1 (en) * | 1998-12-02 | 2000-01-17 | シラタカ工業株式会社 | Expansion type anchor member |
| JP2010253592A (en) * | 2009-04-23 | 2010-11-11 | Eiji Suga | Clamping device of workpiece rotating and supporting device |
| CN201537790U (en) * | 2009-12-21 | 2010-08-04 | 南通中远船务工程有限公司 | Adjustable bracket for welding workpiece |
| CN201792152U (en) * | 2010-07-26 | 2011-04-13 | 保定天威集团有限公司 | Welding roll-over frame for oil tank of large power transformer |
| CN202069152U (en) * | 2011-03-30 | 2011-12-14 | 江苏捷诚车载电子信息工程有限公司 | Vehicle-carrying lifting conference table |
| CN203045224U (en) * | 2013-01-08 | 2013-07-10 | 株洲联诚集团有限责任公司 | Transformer oil tank welding forming device used for motor train unit |
| CN203171188U (en) * | 2013-03-14 | 2013-09-04 | 浙江博凡动力装备有限公司 | Tubular product placing frame |
| CN203664994U (en) * | 2014-02-13 | 2014-06-25 | 保定天威集团特变电气有限公司 | Buried adjustable support device |
-
2014
- 2014-02-13 CN CN201410048935.7A patent/CN103769787B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN103769787A (en) | 2014-05-07 |
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