CN103769334A - Fully-automatic zero-emission surface-dust-free coating equipment - Google Patents
Fully-automatic zero-emission surface-dust-free coating equipment Download PDFInfo
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- CN103769334A CN103769334A CN201410028456.9A CN201410028456A CN103769334A CN 103769334 A CN103769334 A CN 103769334A CN 201410028456 A CN201410028456 A CN 201410028456A CN 103769334 A CN103769334 A CN 103769334A
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- chamber
- emission surface
- coating equipment
- filter
- automatic zero
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/43—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/60—Ventilation arrangements specially adapted therefor
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- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention discloses fully-automatic zero-emission surface-dust-free coating equipment. The fully-automatic zero-emission surface-dust-free coating equipment comprises a rack, a paint spraying chamber and a paint spraying device, wherein the paint spraying chamber and the paint spraying device are arranged in the rack; a first chamber, a second chamber and a third chamber, which are communicated with one another, are arranged below, behind and above the paint spraying chamber respectively; an air inlet of the first chamber and an air outlet of the third chamber are communicated with the lower end and the upper end of the paint spraying chamber respectively; a fan is arranged in the third chamber; internal air circulation is formed between the paint spraying chamber and the first, second and third chambers; a filtering tank and an oil dirt filtering device are arranged in the first chamber; the filtering tank is positioned right below the air inlet of the first chamber; an air-liquid separator, an ionic separator, a primary filtering device and an odor filtering device are arranged in the second chamber; an intermediate-efficiency filtering device, the fan and a high-efficiency filtering device are arranged in the third chamber; the high-efficiency filtering device is arranged at the air outlet of the third chamber. According to the fully-automatic zero-emission surface-dust-free coating equipment, pollutants such as paint mist and residual particles generated by paint spraying operation can be effectively filtered, so that a dust-free workshop is provided.
Description
Technical field:
The present invention relates to spraying equipment technical field, refer in particular to the dustless coating equipment in a kind of full-automatic zero-emission surface, this dustless coating equipment in full-automatic zero-emission surface can effectively filter the pollutant such as coating cloud, residue particles producing at spray painting operation, so that dust-free workshop to be provided.
Background technology:
Spray painting operation refer to utilize spray equipment (for example shower nozzle or spray gun) aim at a workpiece, then paint vehicle or coating are sprayed to workpiece by automatic spray painting device.But in spray painting operation process, the easy dissipation of coating that spray equipment sprays, in air, if further do not process dissipation in airborne residue particles, easily causes air or environmental pollution.
For addressing the above problem, general processing mode is: in a confined space, spray, can allow thus spraying residue can not spill into the external world, can make like this spraying residue in confined space can form the state that density is high, concentration is high, for operator, there is great danger.In addition, if solely configure the attempt of exhaust equipment and filter plant, will spray residue separated from the gas, can be attached to filter plant and make it ineffective because spraying residue.Therefore, general exhaust equipment and filter plant can not address the above problem.
In view of this, the present invention proposes following technical scheme.
Summary of the invention:
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of full-automatic zero-emission surface dustless coating equipment, this dustless coating equipment in full-automatic zero-emission surface can effectively filter the pollutant such as coating cloud, residue particles producing at spray painting operation, so that dust-free workshop to be provided.
In order to solve the problems of the technologies described above, the present invention has adopted following technical proposals: this dustless coating equipment in full-automatic zero-emission surface comprises: a frame, be arranged at the paint spray booth in frame and be arranged at and in paint spray booth, have spray-painting plant, the below of described paint spray booth, rear and top are respectively arranged with the first chamber being interconnected, the second chamber, the 3rd chamber, the air outlet of the air inlet of this first chamber and the 3rd chamber is communicated with lower end and the upper end of paint spray booth respectively, and be provided with blower fan in the 3rd chamber, make paint spray booth and the first chamber, the second chamber, between the 3rd chamber, form internal air circulation, the greasy dirt filter that is provided with filtering ponds in described the first chamber and coordinates with filtering ponds, wherein, these filtering ponds are positioned under the air inlet of the first chamber, the second chamber be provided with successively from lower to upper gas-liquid separator, for filter paint ion ion separator, primarily efficient filter device, odor filtration device, medium air filtration device, described blower fan, effective filter are installed in described the 3rd chamber successively, and wherein, effective filter is arranged at the air outlet place of the 3rd chamber.
Furthermore, in technique scheme, described filtering ponds side is provided with a sewage treatment tank, and this filtering ponds upper end-face edge place is provided with a deflector, and this deflector extends to sewage treatment tank top, and described greasy dirt filter is installed in sewage treatment tank.
Furthermore, in technique scheme, the water quality detecting device that is provided with the automatic additive of solidifying wadding agent for condensing the dregs of fat in described filtering ponds and coordinates with the automatic additive of solidifying wadding agent.
Furthermore, in technique scheme, in described filtering ponds, be also provided with screen pack.
Furthermore, in technique scheme, described greasy dirt filter comprises: be installed on sewage disposal trench bottom and for splendid attire sewage, and the drawer that can take out from frame and the greasy dirt that is installed on drawer top are crossed filter core.
Furthermore, in technique scheme, between the gas-liquid separator that arranges in described the second chamber, ion separator, primarily efficient filter device, be all formed with interval, this primarily efficient filter device and the stacked assembling of odor filtration device.
Furthermore, in technique scheme, described primarily efficient filter device comprises: the first mistake filter core, and this first mistake filter core comprises: netted activated carbon layer is positioned at the filter cotton layer on netted activated carbon layer; Described odor filtration device comprises a box body and is filled in a plurality of active carbon particles in box body.
Furthermore, in technique scheme, described medium air filtration device and the structure of effective filter are consistent with the structure of described primarily efficient filter device.
Furthermore, in technique scheme, in described the 3rd chamber, be also provided with an air detecting device for detection of inner circulating air quality.
Furthermore, in technique scheme, the front end of described paint spray booth and both sides are respectively arranged with a transparent glass window.
Adopt after technique scheme, the present invention has following beneficial effect compared with prior art: when this present invention works, the blower fan work in the 3rd chamber, makes between paint spray booth and the first chamber, the second chamber, the 3rd chamber and form internal air circulation.Shower nozzle in spray-painting plant is to being positioned over the processing of spraying paint of object in transport platform.Now, coating cloud is with the Air Flow of interior circulation, first contact with the water in filtering ponds, and water in filtering ponds absorbs the most of greasy dirt in coating cloud, and water in filtering ponds is subject to the impact of the effect of Air Flow equally, while making filtering ponds top water overflow, the water overflowing is the mixture of oil slick and water, mixture flow in the greasy dirt filter in sewage treatment tank along deflector 211, this greasy dirt filter first filters the oil slick in mixture (containing particle) thing, sewage flows into drawer, regularly takes out subsequently drawer and outwells sewage.In the time that water quality detecting device 25 detects that the pH value of the water in filtering ponds reaches the threshold value of setting, the automatic additive work of solidifying wadding agent, constantly in filtering ponds, add the agent of solidifying wadding, form the dregs of fat or other sediment with greasy dirts such as cohesion residue particles, to be deposited in filtering ponds bottom, regularly take out the screen pack in filtering ponds, can clear up the dregs of fat or other sediment and operate very easy.Subsequently, spraying paint after above-mentioned filtration flows into the second chamber and the 3rd chamber with the mixture order of water formation, and the gas-liquid separator arranging in the second chamber, ion separator, primarily efficient filter device, odor filtration device, so that flow out free from extraneous odour, clean gas, this free from extraneous odour, clean gas filters by the medium air filtration device and the effective filter that arrange in the 3rd chamber again, finally flow into described paint spray booth, form once interior circulation.In the time that the air detecting device in the 3rd chamber detects that gas is applicable to discharge, air venting device can suitably discharge a part of gas, excessive to prevent pressure or the pressure of paint spray booth, affects the normal work of whole equipment.In sum, the present invention can effectively filter the pollutant such as coating cloud, residue particles producing at spray painting operation, so that dust-free workshop to be provided.
Accompanying drawing explanation:
Fig. 1 is structural representation of the present invention;
The specific embodiment:
Below in conjunction with specific embodiments and the drawings, the present invention is further described.
Shown in Figure 1, be the dustless coating equipment in the full-automatic zero-emission of one surface, comprising: a frame 1, be arranged at the paint spray booth 10 in frame 1 and be arranged at and in paint spray booth 10, have spray-painting plant 11.
Described spray-painting plant 11 comprises: be fixedly installed in the pedestal 111 that sprays paint in paint spray booth 10, be arranged at the transport platform 112 of spraying paint in pedestal 111 and be installed on the shower nozzle 113 that sprays paint pedestal 111 and can any direction move.
Below, rear and the top of described paint spray booth 10 is respectively arranged with the first chamber 20, the second chamber 30, the 3rd chamber 40 that are interconnected, the air outlet of the air inlet of this first chamber 20 and the 3rd chamber 30 is communicated with lower end and the upper end of paint spray booth 10 respectively, and in the 3rd chamber 40, be provided with blower fan 41, make between paint spray booth 10 and the first chamber 20, the second chamber 30, the 3rd chamber 40 and form internal air circulation.
The greasy dirt filter 22 that is provided with filtering ponds 21 in described the first chamber 20 and coordinates with filtering ponds 21, wherein, these filtering ponds 21 are positioned under the air inlet of the first chamber 20.
The water quality detecting device 25 that is provided with the automatic additive 24 of solidifying wadding agent for condensing the dregs of fat in described filtering ponds 21 and coordinates with the automatic additive 24 of solidifying wadding agent, in the time that water quality detecting device 25 detects that the pH value of the water in filtering ponds 21 reaches the threshold value of setting, the automatic additive 24 of solidifying wadding agent is worked, constantly in filtering ponds 21, add the agent of solidifying wadding, form the dregs of fat or other sediment with greasy dirts such as cohesion residue particles, to be deposited in filtering ponds 21 bottoms.And in described filtering ponds 21, be also provided with screen pack, and make the dregs of fat or other sediment fall into screen pack, in certain cycle, pick up screen pack and can collect the dregs of fat or other sediment, operate very easy.
Described filtering ponds 21 sides are provided with a sewage treatment tank 23, and these filtering ponds 21 upper end-face edge places are provided with a deflector 211, and this deflector 211 extends to sewage treatment tank 23 tops, and described greasy dirt filter 22 is installed in sewage treatment tank 23.Described greasy dirt filter 22 comprises: be installed on sewage treatment tank 23 bottoms and for splendid attire sewage, and the drawer 221 that can take out from frame 1 and the greasy dirt that is installed on drawer 221 tops are crossed filter core 222.In the time that the water in filtering ponds 21 is expired and is overflowed, the water overflowing is the mixture of oil slick and water, mixture flow in the greasy dirt filter 22 in sewage treatment tank 23 along deflector 211, this greasy dirt filter 22 first filters the oil slick in mixture (containing particle) thing, sewage flows into drawer 221, regularly takes out subsequently drawer 221 and outwells sewage.
The second described chamber 30 be provided with successively from lower to upper gas-liquid separator 31, for filter paint ion ion separator 32, primarily efficient filter device 33, odor filtration device 34, wherein, between this gas-liquid separator 31, ion separator 32, primarily efficient filter device 33, be all formed with interval, and primarily efficient filter device 33 and the stacked assembling of odor filtration device 34.
Described primarily efficient filter device 33 comprises: the first mistake filter core, and this first mistake filter core comprises: netted activated carbon layer is positioned at the filter cotton layer on netted activated carbon layer; Described odor filtration device 34 comprises a box body and is filled in a plurality of active carbon particles in box body.
Medium air filtration device 42, described blower fan 41, effective filter 43 are installed in described the 3rd chamber 40 successively, and wherein, effective filter 43 is arranged at the air outlet place of the 3rd chamber 40.Described medium air filtration device 42 and the structure of effective filter 43 are consistent with the structure of described primarily efficient filter device 33.
In described the 3rd chamber 40, be also provided with an air detecting device 44 for detection of inner circulating air quality.
The front end of described paint spray booth 10 and both sides are respectively arranged with a transparent glass window, and this transparent glass window convenient operation personnel observe internal work state in operation process, to control in time whole equipment.
When the present invention works, the blower fan 41 in the 3rd chamber 40 is worked, and makes between paint spray booth 10 and the first chamber 20, the second chamber 30, the 3rd chamber 40 and forms internal air circulation.Described spray-painting plant 11 is worked, and the shower nozzle 113 in spray-painting plant 11 is to being positioned over the processing of spraying paint of object in transport platform 112.Now, coating cloud is with the Air Flow of interior circulation, first contact with the water in filtering ponds 21, and water in filtering ponds 21 absorbs the most of greasy dirt in coating cloud, and water in filtering ponds 21 is subject to the impact of the effect of Air Flow equally, while making filtering ponds 21 top waters overflow, the water overflowing is the mixture of oil slick and water, mixture flow in the greasy dirt filter 22 in sewage treatment tank 23 along deflector 211, this greasy dirt filter 22 first filters the oil slick in mixture (containing particle) thing, sewage flows into drawer 221, regularly take out subsequently drawer 221 and outwell sewage.
In the time that water quality detecting device 25 detects that the pH value of the water in filtering ponds 21 reaches the threshold value of setting, the automatic additive 24 of solidifying wadding agent is worked, constantly in filtering ponds 21, add the agent of solidifying wadding, form the dregs of fat or other sediment with greasy dirts such as cohesion residue particles, to be deposited in filtering ponds 21 bottoms, regularly take out the screen pack in filtering ponds 21, can clear up the dregs of fat or other sediment and operate very easy.
Subsequently, spraying paint after above-mentioned filtration flows into the second chamber 30 and the 3rd chamber 40 with the mixture order of water formation, and the gas-liquid separator 31, ion separator 32, primarily efficient filter device 33, the odor filtration device 34 that in the second chamber 30, arrange, so that flow out free from extraneous odour, clean gas, this free from extraneous odour, clean gas filters by the medium air filtration device 42 and the effective filter 43 that arrange in the 3rd chamber 40 again, finally flow into described paint spray booth 10, form once interior circulation.
In the time that the air detecting device 44 in the 3rd chamber 40 detects that gas is applicable to discharge, air venting device 45 can suitably discharge a part of gas, excessive to prevent pressure or the pressure of paint spray booth, affects the normal work of whole equipment.
In sum, the present invention can effectively filter the pollutant such as coating cloud, residue particles producing at spray painting operation, so that dust-free workshop to be provided.
Certainly, the foregoing is only specific embodiments of the invention, be not to limit the scope of the present invention, all according to equivalence variation or modification that described in the present patent application the scope of the claims, structure, feature and principle are done, all should be included in the present patent application the scope of the claims.
Claims (10)
1. the dustless coating equipment in full-automatic zero-emission surface, comprise: a frame (1), be arranged at the paint spray booth (10) in frame (1) and be arranged at and in paint spray booth (10), have spray-painting plant (11), it is characterized in that: the below of described paint spray booth (10), rear and top are respectively arranged with the first chamber (20) being interconnected, the second chamber (30), the 3rd chamber (40), the air outlet of the air inlet of this first chamber (20) and the 3rd chamber (30) is communicated with lower end and the upper end of paint spray booth (10) respectively, and be provided with blower fan (41) in the 3rd chamber (40), make paint spray booth (10) and the first chamber (20), the second chamber (30), between the 3rd chamber (40), form internal air circulation, the greasy dirt filter (22) that is provided with filtering ponds (21) in described the first chamber (20) and coordinates with filtering ponds (21), wherein, these filtering ponds (21) are positioned under the air inlet of the first chamber (20), the second chamber (30) be provided with successively from lower to upper gas-liquid separator (31), for filter paint ion ion separator (32), primarily efficient filter device (33), odor filtration device (34), medium air filtration device (42), described blower fan (41), effective filter (43) are installed in described the 3rd chamber (40) successively, and wherein, effective filter (43) is arranged at the air outlet place of the 3rd chamber (40).
2. the dustless coating equipment in full-automatic zero-emission surface according to claim 1, it is characterized in that: described filtering ponds (21) side is provided with a sewage treatment tank (23), these filtering ponds (21) upper end-face edge place is provided with a deflector (211), this deflector (211) extends to sewage treatment tank (23) top, and described greasy dirt filter (22) is installed in sewage treatment tank (23).
3. the dustless coating equipment in full-automatic zero-emission surface according to claim 2, is characterized in that: the water quality detecting device (25) that is provided with the automatic additive of solidifying wadding agent (24) for condensing the dregs of fat in described filtering ponds (21) and coordinates with the solidifying wadding automatic additive of agent (24).
4. the dustless coating equipment in full-automatic zero-emission surface according to claim 3, is characterized in that: described filtering ponds are also provided with screen pack in (21).
5. the dustless coating equipment in full-automatic zero-emission surface according to claim 1, it is characterized in that: described greasy dirt filter (22) comprising: be installed on sewage treatment tank (23) bottom and for splendid attire sewage, and the drawer (221) that can take out and the greasy dirt that is installed on above drawer (221) are crossed filter core (222) from frame (1).
6. the dustless coating equipment in full-automatic zero-emission surface according to claim 1, it is characterized in that: the gas-liquid separator (31), ion separator (32), the primarily efficient filter device that in described the second chamber (30), arrange are all formed with interval between (33) this primarily efficient filter device (33) and the stacked assembling of odor filtration device (34).
7. the dustless coating equipment in full-automatic zero-emission surface according to claim 1, it is characterized in that: described primarily efficient filter device (33) comprising: the first mistake filter core, this first mistake filter core comprises: netted activated carbon layer is positioned at the filter cotton layer on netted activated carbon layer; Described odor filtration device (34) comprises a box body and is filled in a plurality of active carbon particles in box body.
8. the dustless coating equipment in full-automatic zero-emission surface according to claim 7, is characterized in that: described medium air filtration device (42) and the structure of effective filter (43) are consistent with the structure of described primarily efficient filter device (33).
9. the dustless coating equipment in full-automatic zero-emission surface according to claim 1, is characterized in that: in described the 3rd chamber (40), be also provided with an air detecting device for detection of inner circulating air quality (44).
10. according to the dustless coating equipment in full-automatic zero-emission surface described in claim 1-9 any one, it is characterized in that: front end and the both sides of described paint spray booth (10) are respectively arranged with a transparent glass window.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410028456.9A CN103769334B (en) | 2014-01-21 | 2014-01-21 | The dustless coating equipment in full-automatic zero-emission surface |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410028456.9A CN103769334B (en) | 2014-01-21 | 2014-01-21 | The dustless coating equipment in full-automatic zero-emission surface |
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| Publication Number | Publication Date |
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| CN103769334A true CN103769334A (en) | 2014-05-07 |
| CN103769334B CN103769334B (en) | 2018-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410028456.9A Active CN103769334B (en) | 2014-01-21 | 2014-01-21 | The dustless coating equipment in full-automatic zero-emission surface |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259035A (en) * | 2014-09-22 | 2015-01-07 | 成都市新都区鑫悦空气净化设备厂 | Paint mist processing device |
| CN105478290A (en) * | 2016-02-25 | 2016-04-13 | 浙江誉越家具有限公司 | Purifying equipment for paint spraying operation |
| CN110653111A (en) * | 2019-10-14 | 2020-01-07 | 昆山德瑞泰自动设备有限公司 | Automatic spraying room with waste gas recovery system |
| DE102022120086A1 (en) | 2022-08-09 | 2024-02-15 | Tiemo Sehon | Painting system and method for painting a painted object |
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| DE4017230A1 (en) * | 1990-05-29 | 1991-12-05 | Jens W Schierloh | Plant for cleaning air from spray-booths and metal degreasing appts. - uses mechanical filter, condenser and biological filter |
| BE1009345A3 (en) * | 1995-04-19 | 1997-02-04 | Belmeko Engineering Nv | Treatment method and device with forced air circulation |
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| CN203030454U (en) * | 2012-12-26 | 2013-07-03 | 新宇航空制造(苏州)有限公司 | Electrostatic painting chamber |
| CN203816840U (en) * | 2014-01-21 | 2014-09-10 | 易光华 | Full-automatic zero-discharge surface dust-free coating device |
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2014
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| DE4017230A1 (en) * | 1990-05-29 | 1991-12-05 | Jens W Schierloh | Plant for cleaning air from spray-booths and metal degreasing appts. - uses mechanical filter, condenser and biological filter |
| BE1009345A3 (en) * | 1995-04-19 | 1997-02-04 | Belmeko Engineering Nv | Treatment method and device with forced air circulation |
| CN200981045Y (en) * | 2006-12-11 | 2007-11-28 | 俞银德 | Spray-paint house for purifying paint mist |
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| CN203816840U (en) * | 2014-01-21 | 2014-09-10 | 易光华 | Full-automatic zero-discharge surface dust-free coating device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259035A (en) * | 2014-09-22 | 2015-01-07 | 成都市新都区鑫悦空气净化设备厂 | Paint mist processing device |
| CN105478290A (en) * | 2016-02-25 | 2016-04-13 | 浙江誉越家具有限公司 | Purifying equipment for paint spraying operation |
| CN110653111A (en) * | 2019-10-14 | 2020-01-07 | 昆山德瑞泰自动设备有限公司 | Automatic spraying room with waste gas recovery system |
| DE102022120086A1 (en) | 2022-08-09 | 2024-02-15 | Tiemo Sehon | Painting system and method for painting a painted object |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103769334B (en) | 2018-05-11 |
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Effective date of registration: 20201029 Address after: Room 104, building 4, 56 Weijian Road, Chashan Town, Dongguan City, Guangdong Province 523000 Patentee after: Guangdong yiyuxuan Environmental Protection Technology Co., Ltd Address before: Guangdong province Dongguan City Chashan town 523000 Liu Huang village but in 2 2A gold Patentee before: Yi Guanghua |
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| TR01 | Transfer of patent right | ||
| CI03 | Correction of invention patent |
Correction item: Patentee|Address Correct: Guangdong yixuanyu Environmental Protection Technology Co., Ltd|523000 Room 104, building 4, 56 Weijian Road, Chashan Town, Dongguan City, Guangdong Province False: Guangdong yiyuxuan Environmental Protection Technology Co., Ltd|523000 Room 104, building 4, 56 Weijian Road, Chashan Town, Dongguan City, Guangdong Province Number: 46-01 Volume: 36 |
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| CI03 | Correction of invention patent |