CN103766915A - Processing technology for high-content polysaccharide and O-acetyl aloe dry powder product - Google Patents

Processing technology for high-content polysaccharide and O-acetyl aloe dry powder product Download PDF

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Publication number
CN103766915A
CN103766915A CN201410036579.7A CN201410036579A CN103766915A CN 103766915 A CN103766915 A CN 103766915A CN 201410036579 A CN201410036579 A CN 201410036579A CN 103766915 A CN103766915 A CN 103766915A
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Prior art keywords
aloe
aloe gel
juice
produce
dry powder
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CN201410036579.7A
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胡娟
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HAINAN ZHONGCHEN BIOLOGIC ENGINEERING Co Ltd
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HAINAN ZHONGCHEN BIOLOGIC ENGINEERING Co Ltd
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Priority to CN201410036579.7A priority Critical patent/CN103766915A/en
Publication of CN103766915A publication Critical patent/CN103766915A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00Shaping or working of foodstuffs characterised by the products
    • A23P10/40Shaping or working of foodstuffs characterised by the products free-flowing powder or instant powder, i.e. powder which is reconstituted rapidly when liquid is added
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Mycology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Medicines Containing Plant Substances (AREA)

Abstract

The invention discloses a processing technology for a high-content polysaccharide and O-acetyl aloe dry powder product. The processing technology mainly comprises the following steps: preparing aloe fresh leaves, preparing aloe gel normal juice, preparing aloe gel concentrated juice and preparing aloe gel frozen dry powder. A processing process of a preparation method provided by the invention has the characteristics of room temperature, time limit, sanitary processing, no thermal, chemical and biological changes, and no active substance separation; an aloe gel dry product keeps the physical properties and the high-content chemical components and also keeps the biological activity; the previous effect of the product can be effectively kept and polysaccharide and O-acetyl contents of the prepared aloe gel dry product respectively reach 106860mg/kg and 122400mg/kg, and greatly exceed specified values of 80000mg/kg and 75000mg/kg of an aloe industrial standard; meanwhile, the content of lactic acid is less than 3mg/L, so that the application prospect is good.

Description

A kind of high-load polysaccharide and O-acetyl group aloe dry powder product processing technique
Technical field
The present invention relates to aloe processing technique field, particularly relate to the process technology of a kind of high-load polysaccharide and O-acetyl group aloe dry powder product.
Background technology
Aloe is Liliaceae Aloe perennial evergreen fleshiness torrid zone herbaceous plant, it is a kind of ancient medicinal plant, in Ancient Times in China medical book Shennong's Herbal, Compendium of Material Medica, all record the special medicinal efficacy of aloe, as existing more than the 4000 year history of medication among the people.
Aloe is the function that raw material is prepared health food; mainly contain anti-inflammatory, sterilization, promotion wound healing, strengthen immunity, anti-oxidant, give protection against cancer, contribute to improve gastrointestinal function, contribute to relieving sports fatigue, help lend some impetus to the effects such as facial skin peptide health, clearing and protection stomach lining; aloe all has larger application in fields such as food, health products, cosmetics in recent years, and aloe development prospect is considerable.
The important activity composition of aloe is polysaccharide, and its aloe acetylated mannosan is study hotspot at home and abroad.Raw material aloe products quality standard is carried out QB/T2489-2007 " raw-food material aloe products " industry standard; the polysaccharide and O-acetyl group (detecting index as the acemannan) standard that in this standard, stipulate decolored aloe gel juice are respectively 400mg/kg and 350mg/kg; and aloe polysaccharide and O-acetyl group index are higher, show that this aloe products quality is higher.
At present, there is not yet that the relevant plant husbandry of domestic aloe and processing industry are paid close attention to the industrialization plantation of high-load polysaccharide and O-acetyl group aloe, also rarely seen aloe product processing industry is paid close attention to and produced the converted products of high-load aloe polysaccharide and O-acetyl group and high-load polysaccharide and the O-acetyl group aloe product of special concern and the direct production and processing of demand Fresh leaf of aloe.The known existing processing method of preparing high-load polysaccharide and O-acetyl group product; because being difficult to obtain high-load polysaccharide and O-acetyl group Fresh leaf of aloe; conventionally adopt the methods such as solvent extraction, Microwave Extraction, ultrasonic wave assisted extraction; or consuming timely longly make polysaccharide and O-acetyl group is oxidizable or it is lost activity or be assisted extraction through heating, all unsatisfactory.
Summary of the invention
For the problems referred to above, the invention provides the process technology of a kind of high-load polysaccharide and O-acetyl group aloe dry powder product, be intended to keep to greatest extent the polysaccharide of aloe condensed juice product and O-acetyl content with and biologically active.
The present invention for the technical scheme that its technical problem of solution adopts is:
A kind of high-load polysaccharide and O-acetyl group aloe dry powder product processing technique, is characterized in that comprising the following steps:
Step 1: pluck the Fresh leaf of aloe of full age with for subsequent use;
Step 2: the Fresh leaf of aloe described in step 1 is cleaned successively, sterilizes, removed the peel, produce aloe gel sheet; Described aloe gel sheet is pulverized to grinding, centrifugation successively, produce the turbid juice of aloe gel; To the turbid juice of described aloe gel, decolorization filtering, diatomite filtration, produce aloe gel juice successively;
Step 3: the aloe gel juice described in step 2 is carried out to RO film and concentrate, produce low power aloe gel inspissated juice; Described low power aloe gel inspissated juice is carried out to normal temperature negative pressure falling liquid film/film and concentrate, produce high power aloe gel inspissated juice;
Step 4: to the high power aloe gel inspissated juice freeze drying described in step 3, produce aloe gel freezing dry powder.
As a further improvement on the present invention, in described step 1, Fresh leaf of aloe, from plucking to time≤4 hour in limited time that start processing, is plucked full age Fresh leaf of aloe/handling/transportation breakage-proof and sun-proof.
Further, in described step 2, Fresh leaf of aloe starts to be machined to and produces aloe gel juice process prescribe a time limit between time≤2 hour, operation temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g.
Further, produce in the process of aloe gel sheet in described step 2, further comprise Fresh leaf of aloe multiple tracks is cleaned, in the Naclo of 50ppm liquid, sterilized and clean, between operation, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g, produce aloe gel sheet.
Further, produce in the process of the turbid juice of aloe gel in described step 2, further comprise and add pectase 200~300g/T, aloe gel sheet, glue abrasive dust breakdown mill granularity≤50 μ m, centrifugation rotating speed≤3700r/min successively, between operation, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g, produce the turbid juice of aloe gel.
Further, produce in the process of aloe gel juice in described step 2, further comprise and carry out successively that 80 order filter cloth sheet frame activated carbon decolorizings filter, diatomite refilters, between operation, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g, produce aloe gel juice.
Further, in described step 3 according to product cocnentration factor automatically control successively the activity duration concentrate, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g between operation, produce aloe gel inspissated juice.
Further, in the described process of producing low power aloe gel inspissated juice, concentrated by RO film, described concentrated be that normal temperature under operating pressure≤1Mpa, temperature≤40 ℃ condition is concentrated, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g between operation, produce the low power aloe gel inspissated juice of solid content≤10%; In the described process of producing high power aloe gel inspissated juice, concentrated by normal temperature negative pressure falling liquid film/film, described concentrating is in vacuum≤-0.088Mpa, thickening temperature≤35 ℃, produces the high power aloe gel inspissated juice of solid content≤20%; The high power aloe gel inspissated juice of producing, monitoring lactic acid content≤3mg/L.
Further, the temperature of freeze drying described in step 4 is-30 ℃, time 25~28h, to produce aloe gel freezing dry powder.
In addition the aloe gel freezing dry powder of producing by described step, its total plate count≤1000cfu/g, lactic acid≤3mg/L.
The invention has the beneficial effects as follows: the present invention relates to a kind of high-load polysaccharide and 0-acetyl group aloe dry powder product processing technique, mainly comprise preparation Fresh leaf of aloe, prepare aloe gel juice, produce aloe gel inspissated juice and produce the several steps of aloe gel freezing dry powder, preparation method's machining process provided by the invention is normal temperature/in limited time/health processing, separate generation with active material without calorifics/chemistry/biological variation, make aloe gel power-product keep its physical characteristic and high-load chemical composition to keep its biologically active simultaneously, realize product and effectively retain that it is former powerful, the aloe gel power-product of preparation, polysaccharide and 0-acetyl content are the highest respectively can reach respectively 106860mg/kg and 122400mg/kg, considerably beyond according to the setting of aloe industry standard 80000mmg/kg and 75000mmg/kg, lactic acid <3mg/L simultaneously, therefore possesses good application prospect.
The specific embodiment
Below by the specific embodiment, high-load polysaccharide of the present invention and O-acetyl group aloe dry powder product processing technique are further described:
A kind of high-load polysaccharide and O-acetyl group aloe dry powder product processing technique, is characterized in that comprising the following steps: step 1: pluck the Fresh leaf of aloe of full age with for subsequent use; Step 2: the Fresh leaf of aloe described in step 1 is cleaned successively, sterilizes, removed the peel, produce aloe gel sheet; Described aloe gel sheet is pulverized to grinding, centrifugation successively, produce the turbid juice of aloe gel; To the turbid juice of described aloe gel, decolorization filtering, diatomite filtration, produce aloe gel juice successively; Step 3: the aloe gel juice described in step 2 is carried out to RO film and concentrate, produce low power aloe gel inspissated juice; Described low power aloe gel inspissated juice is carried out to normal temperature negative pressure falling liquid film/film and concentrate, produce high power aloe gel inspissated juice; Step 4: to the high power aloe gel inspissated juice freeze drying described in step 3, produce aloe gel freezing dry powder.
Particularly, pluck in limited time/handling/transportation operation: Fresh leaf of aloe 24T/ day, early within 4 o'clock, start to pluck full age Fresh leaf of aloe, dress basket pluck/load and unload/be transported to the process that starts processing to complete 3.5~4 hours/car, two car operation 6T/ train number, 2 train numbers/vehicle shift time in limited time; In limited time normal temperature is produced aloe gel juice operation: arrive and add building site to 1.5~2 hours process time in limited time that is processed as aloe gel juice from Fresh leaf of aloe, production line processing fresh leaf 3.5T/h, the first T of Aloe original juice process time≤1.9h/, process time≤0.6h/T thereafter; Carry out successively cleaning and sterilizing, peeling, pulverizing grinding, centrifugation, decolouring, filtration, between operation, temperature is 20~22 ℃, occupational health condition monitoring total plate count≤100cfu/g, produce aloe gel juice 12T, wherein, produce aloe gel sheet operation: Fresh leaf of aloe rinses/rolls scrub/rinsing/sterilization (the Naclo liquid of 50ppm)/spray through 5 road interlock cleaning machines successively and washes, occupational health condition monitoring total plate count≤100cfu/g, produce aloe gel sheet, process monitoring O-acetyl group 1610mg/kg; Produce the turbid juice operation of aloe gel: add successively pectase (enzyme work >=30000U/g) 250g/T aloe gel sheet, 3 glue abrasive dust breakdown mill granularity≤50, road μ m, centrifugation rotating speed≤3700r/min, produce the turbid juice of aloe gel; Produce aloe gel juice operation: add successively the turbid juice of active carbon 5kg/T aloe gel through 80 keevil frame decolorization filterings, add every batch of diatomite 7kg/ (formation filter cake) through 80 order plate-frame filterings, produce aloe gel juice 12T; Produce aloe gel inspissated juice operation: carry out successively aloe gel juice according to product cocnentration factor and concentrate, automatically control the activity duration concentrate, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g between operation, produce aloe gel inspissated juice, wherein, produce low power aloe gel inspissated juice operation: RO film is concentrated, operating pressure≤0.8Mpa, normal temperature thickening temperature≤38 ℃, produce the low power aloe gel inspissated juice 830kg of 10% solid content; Produce high power aloe gel inspissated juice operation: normal temperature negative pressure falling liquid film/film is concentrated, concentrate vacuum≤-0.088Mpa, thickening temperature≤35 ℃, produce the high power aloe gel inspissated juice 400kg of solid content 20%; Produce aloe gel freezing dry powder product sequence: freeze drying temperature-30 ℃, 25~28h (pre-freeze time 3h, distillation time 18~20h/ vacuum, 20~30Pa, parsing-desiccation time 4~5h/ vacuum 10pa), produce aloe gel freezing dry powder product kg, total plate count≤1000cfu/g (containing packaging process thereafter), lactic acid <3mg/L; Aloe gel freezing dry powder examination and test of products operation: the polysaccharide of aloe gel freezing dry powder product and O-acetyl group are respectively 106860mg/kg and 122400mg/kg, lactic acid <3mg/L; the on-site verification monitoring index keeping as product biologically active, can on-site verification from prescribe a time limit activity duration and the occupational health accordance of plucking converted products operation overall process.
Above better enforcement of the present invention is illustrated; certainly; the present invention can also adopt form different from the embodiment described above; and close field; these do not form any restriction to present embodiment; the conversion being equal to that those of ordinary skill in the art do under the prerequisite without prejudice to spirit of the present invention or accordingly change, all should belong in protection scope of the present invention.

Claims (10)

1. high-load polysaccharide and an O-acetyl group aloe dry powder product processing technique, is characterized in that comprising the following steps:
Step 1: pluck the Fresh leaf of aloe of full age with for subsequent use;
Step 2: the Fresh leaf of aloe described in step 1 is cleaned successively, sterilizes, removed the peel, produce aloe gel sheet; Described aloe gel sheet is pulverized to grinding, centrifugation successively, produce the turbid juice of aloe gel; To the turbid juice of described aloe gel, decolorization filtering, diatomite filtration, produce aloe gel juice successively;
Step 3: the aloe gel juice described in step 2 is carried out to RO film and concentrate, produce low power aloe gel inspissated juice; Described low power aloe gel inspissated juice is carried out to normal temperature negative pressure falling liquid film/film and concentrate, produce high power aloe gel inspissated juice;
Step 4: to the high power aloe gel inspissated juice freeze drying described in step 3, produce aloe gel freezing dry powder.
2. high-load polysaccharide according to claim 1 and 0-acetyl group asparagus juice product processing technique; it is characterized in that: in described step 1, Fresh leaf of aloe, from plucking to time≤4 hour in limited time that start processing, is plucked full age Fresh leaf of aloe/handling/transportation breakage-proof and sun-proof.
3. high-load polysaccharide according to claim 1 and O-acetyl group aloe dry powder product processing technique, is characterized in that: in described step 2, Fresh leaf of aloe starts to be machined to and produces aloe gel juice process prescribe a time limit between time≤2 hour, operation temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g.
4. high-load polysaccharide according to claim 1 and 2 and O-acetyl group aloe dry powder product processing technique; it is characterized in that: produce in the process of aloe gel sheet in described step 2; further comprise Fresh leaf of aloe multiple tracks is cleaned, in the Naclo of 50ppm liquid, sterilized and clean; between operation, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g, produce aloe gel sheet.
5. high-load polysaccharide according to claim 1 and 2 and O-acetyl group aloe dry powder product processing technique; it is characterized in that: produce in the process of the turbid juice of aloe gel in described step 2; further comprise and add pectase 200~300g/T aloe gel sheet; glue abrasive dust breakdown mill granularity≤50 μ m, centrifugation rotating speed≤3700r/min successively; between operation, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g, produce the turbid juice of aloe gel.
6. high-load polysaccharide according to claim 1 and 2 and O-acetyl group aloe dry powder product processing technique; it is characterized in that: produce in the process of aloe gel juice in described step 2; further comprise and carry out successively that 80 order filter cloth sheet frame activated carbon decolorizings filter, diatomite refilters; between operation, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g, produce aloe gel juice.
7. high-load polysaccharide according to claim 1 and O-acetyl group aloe dry powder product processing technique; it is characterized in that: in described step 3 according to product cocnentration factor automatically control successively the activity duration concentrate, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g between operation, produce aloe gel inspissated juice.
8. high-load polysaccharide according to claim 6 and O-acetyl group aloe dry powder product processing technique, is characterized in that:
In the described process of producing low power aloe gel inspissated juice, concentrated by RO film, described concentrated be that normal temperature under operating pressure≤1Mpa, temperature≤40 ℃ condition is concentrated, temperature≤23 ℃, occupational health condition monitoring total plate count≤100cfu/g between operation, produce the low power aloe gel inspissated juice of solid content≤10%;
In the described process of producing high power aloe gel inspissated juice, concentrated by normal temperature negative pressure falling liquid film/film, described concentrating is in vacuum≤-0.088Mpa, thickening temperature≤35 ℃, produces the high power aloe gel inspissated juice of skeuomorph≤20%;
The high power aloe gel inspissated juice of producing, monitoring lactic acid content≤3mg/L.
9. according to the high-load polysaccharide described in claim 1 or 6 or 7 and O-acetyl group aloe dry powder product processing technique, it is characterized in that: the temperature of freeze drying described in step 4 is-30 ℃, time 25~28h, to produce aloe gel freezing dry powder.
10. high-load polysaccharide according to claim 8 and O-acetyl group aloe dry powder product processing technique, is characterized in that: the aloe gel freezing dry powder of producing by described step, its total plate count≤1000cfu/g, lactic acid≤3mg/L.
CN201410036579.7A 2014-01-26 2014-01-26 Processing technology for high-content polysaccharide and O-acetyl aloe dry powder product Pending CN103766915A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104693315A (en) * 2015-03-16 2015-06-10 云南万绿生物股份有限公司 Processing method for 1000: 1 aloe gel dry powder
CN109320626A (en) * 2018-10-08 2019-02-12 伍曾利 A kind of aloe polysaccharide and the preparation method and application thereof
CN114149512A (en) * 2020-09-08 2022-03-08 戴垄生技股份有限公司 Aloe extract and its preparation method
US11547719B2 (en) 2018-03-28 2023-01-10 Herbalife International Of America, Inc. Acetylation of aloe polysaccharides

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CN1569058A (en) * 2003-07-26 2005-01-26 林钧 Innovative technique for processing aloe raw material with high stability
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CN1569058A (en) * 2003-07-26 2005-01-26 林钧 Innovative technique for processing aloe raw material with high stability
CN102406173A (en) * 2011-12-01 2012-04-11 云南万绿生物股份有限公司 Preparation method of high-power aloe vera gel dry powder

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104693315A (en) * 2015-03-16 2015-06-10 云南万绿生物股份有限公司 Processing method for 1000: 1 aloe gel dry powder
US11547719B2 (en) 2018-03-28 2023-01-10 Herbalife International Of America, Inc. Acetylation of aloe polysaccharides
CN109320626A (en) * 2018-10-08 2019-02-12 伍曾利 A kind of aloe polysaccharide and the preparation method and application thereof
CN114149512A (en) * 2020-09-08 2022-03-08 戴垄生技股份有限公司 Aloe extract and its preparation method
CN114149512B (en) * 2020-09-08 2023-11-14 戴垄生技股份有限公司 Aloe extract and its preparation method

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