CN103760836A - Pressurized-water-reactor nuclear-fuel element-factory fuel-rod transmission-line data acquisition system and method - Google Patents
Pressurized-water-reactor nuclear-fuel element-factory fuel-rod transmission-line data acquisition system and method Download PDFInfo
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- CN103760836A CN103760836A CN201310452835.6A CN201310452835A CN103760836A CN 103760836 A CN103760836 A CN 103760836A CN 201310452835 A CN201310452835 A CN 201310452835A CN 103760836 A CN103760836 A CN 103760836A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a pressurized-water-reactor nuclear-fuel element-factory fuel-rod transmission-line data acquisition system and method. A monitoring computer is connected with a serial-port isolating distributor A and a serial-port isolating distributor B. A welder computer is connected with the serial-port isolating distributor A and the serial-port isolating distributor B. The serial-port isolating distributor A is connected with a welding station code-bar scanner. The serial-port isolating distributor B is connected with a weld-joint detection station bar-code scanner. The pressurized-water-reactor nuclear-fuel element-factory fuel-rod transmission-line data acquisition system is capable of automatically recording fuel-rod identity bar-code data, personnel information and material information so that maximum paperless office of stations is realized and human errors are reduced, accuracy, authenticity and timeliness of production-line data input are improved and thus work efficiency of the production line is improved.
Description
Technical field
The present invention relates to PWR Fuel element production technical field, be specifically related to a kind of presurized water reactor nuclear fuel element factory's fuel rod transmission line data acquisition system (DAS) and method.
Background technology
The fuel rod unique identification bar code that the fuel rod bar code code reader of having installed on fuel rod production line before presurized water reactor element nuclear fuel element factory fuel rod transmission line data acquisition system (DAS) is untapped identifies can not be carried out record automatically, must manual record data.The underproof fuel rod of welding inspection station must shift out fuel rod production line by fuel rod in the mode of a dead lift, affects work efficiency, and the while easily causes fuel rod distortion and causes product defects.On fuel rod production line, the quantity of fuel rod is large, and operation is many, and production line cannot be monitored in real time to the fuel rod that repeats to reach the standard grade because of reasons such as batch mixings or fuel rod.Production run does not have automatic record, has certain difficulty when product is reviewed.
Summary of the invention
The object of the present invention is to provide a kind of presurized water reactor nuclear fuel element factory's fuel rod transmission line data acquisition system (DAS) and method, its can automatically read fuel rod unique identification bar code record, for defective fuel rod automatic rejection, to production run and starting material monitor, can autostore and can conveniently inquire about and output report for historical process data.
A kind of presurized water reactor nuclear fuel element of the present invention factory fuel rod transmission line data acquisition system (DAS), it comprises supervisory control comuter, welding machine computing machine, serial ports isolation divider A, serial ports isolation divider B, welding post bar-code scanner and welding inspection station bar-code scanner; Wherein, supervisory control comuter connects respectively serial ports isolation divider A, serial ports isolation divider B; Welding machine computing machine connects respectively serial ports isolation divider A, serial ports isolation divider B; Serial ports isolation divider A connecting welding station bar-code scanner; Serial ports isolation divider B attachment weld checks station bar-code scanner;
Transmission line is delivered to fuel rod after welding post, supervisory control comuter receives " pipe puts in place " signal, supervisory control comuter is isolated divider A output order by serial ports, control welding post bar-code scanner and gather fuel rod sign bar code, and the fuel rod sign bar code of collection is isolated to divider A by serial ports feed back to supervisory control comuter;
Supervisory control comuter Query Database, and whether the fuel rod sign bar code of the welding post of judgement feedback is effective, if effectively, flows to welding computer instruction, by welding computer control, carries out the welding of fuel rod weld seam; Supervisory control comuter storage data;
Supervisory control comuter is controlled transmission line fuel rod is moved to after welding inspection station, supervisory control comuter receives " pipe puts in place " signal, supervisory control comuter is isolated divider B output order by serial ports, control welding inspection station bar-code scanner collection sign bar code, and the sign bar code of collection is isolated to divider B by serial ports feed back to supervisory control comuter;
Supervisory control comuter Query Database, and whether the fuel rod of the welding inspection station of judgement feedback is proper fuel rod, if qualified, by serial ports, isolate divider B and flow to welding computer instruction, by welding computer control, carry out the inspection of fuel rod weld size;
Supervisory control comuter is stored fuel rod weld size check result, and controls transmission line fuel rod is moved to visual examination station.
A kind of presurized water reactor nuclear fuel element of the present invention factory fuel rod transmission line collecting method, it comprises the steps:
(a) transmission line is delivered to fuel rod after welding post, supervisory control comuter receive transmission line to " pipe puts in place " signal;
(b) supervisory control comuter is isolated divider A output order by serial ports, controls welding post bar-code scanner and gathers fuel rod sign bar code, and the fuel rod sign bar code of collection is isolated to divider A by serial ports feed back to supervisory control comuter;
(c) supervisory control comuter Query Database, and whether the fuel rod sign bar code of the welding post of judgement feedback is effective, if effectively, jumps to (e) step, if invalid, carries out next step;
(d) whether supervisory control comuter demand operating person forces welding; As force welding to carry out next step, if do not forced welding to jump to step (i);
(e) supervisory control comuter is given welding computer instruction, by welding computer control, carries out the welding of fuel rod weld seam;
(f) as the welding of fuel rod weld seam completes, do not carry out next step, as the welding of fuel rod weld seam completes, jump to step (i);
(g) welding machine is shut down, and supervisory control comuter is controlled transmission line and removed the uncompleted fuel rod of welding, and transmission line is shut down;
(h) manually get rid of welder fault, and the welding machine that resets, restart transmission line, supervisory control comuter;
(i) supervisory control comuter is stored data;
(j) supervisory control comuter is controlled transmission line fuel rod is moved to after welding inspection station, supervisory control comuter receive transmission line to " pipe puts in place " signal;
(k) supervisory control comuter is isolated divider B output order by serial ports, controls welding inspection station bar-code scanner collection sign bar code, and the sign bar code of collection is isolated to divider B by serial ports feeds back to supervisory control comuter;
(l) supervisory control comuter Query Database, and whether the fuel rod of the welding inspection station of judgement feedback is proper fuel rod; If fuel rod is defective, supervisory control comuter storage data, and control transmission line fuel rod is moved to visual examination station; If the qualified execution of fuel rod next step;
(m) supervisory control comuter is given welding computer instruction, by welding computer control, carries out the inspection of fuel rod weld size; If weld size passed examination, supervisory control comuter is stored fuel rod weld size check result; As weld size check defective execution next step;
(n) supervisory control comuter is controlled transmission line fuel rod is moved to visual examination station.
Effect of the present invention is: presurized water reactor nuclear fuel element factory's fuel rod transmission line data acquisition system (DAS) of the present invention and method, can record automatically fuel rod identification strip code data, personal information and material information, realized post with no paper to greatest extent, reduce human error, improve the accuracy of production line data typing, authenticity and promptness, thereby the work efficiency of raising production line.For the faulty materials that produce due to processing reason, can reject automatically unacceptable product according to process data, and to production scene at goods, the production process database of the Erecting and improvings such as quality information in material and manufacture process, realizes comprehensively reviewing of automatic rejection substandard product and later stage thereby well solved enterprise to the real-time monitoring of production run.
Accompanying drawing explanation
Fig. 1 is presurized water reactor nuclear fuel element of the present invention factory fuel rod transmission line data acquisition system (DAS) schematic diagram;
Fig. 2 is presurized water reactor nuclear fuel element of the present invention factory fuel rod transmission line collecting method process flow diagram.
Embodiment
Below in conjunction with the drawings and specific embodiments, a kind of presurized water reactor nuclear fuel element factory's fuel rod transmission line data acquisition system (DAS) of the present invention and method are further described.
Embodiment 1
As shown in Figure 1, a kind of presurized water reactor nuclear fuel element of the present invention factory fuel rod transmission line data acquisition system (DAS), it comprises supervisory control comuter, welding machine computing machine, serial ports isolation divider A, serial ports isolation divider B, welding post bar-code scanner and welding inspection station bar-code scanner.(interface all adopts RS232)
Wherein, supervisory control comuter connects respectively serial ports isolation divider A, serial ports isolation divider B;
Welding machine computing machine connects respectively serial ports isolation divider A, serial ports isolation divider B;
Serial ports isolation divider A connecting welding station bar-code scanner;
Serial ports isolation divider B attachment weld checks station bar-code scanner;
Transmission line is delivered to fuel rod after welding post, supervisory control comuter receives " pipe puts in place " signal, supervisory control comuter is isolated divider A output order by serial ports, control welding post bar-code scanner and gather fuel rod sign bar code, and the fuel rod sign bar code of collection is isolated to divider A by serial ports feed back to supervisory control comuter;
Supervisory control comuter Query Database, and whether the fuel rod sign bar code of the welding post of judgement feedback is effective, if effectively, gives welding computer instruction, by welding computer control, carries out the welding of fuel rod weld seam; Supervisory control comuter storage data;
Supervisory control comuter is controlled transmission line fuel rod is moved to after welding inspection station, supervisory control comuter receives " pipe puts in place " signal, supervisory control comuter is isolated divider B output order by serial ports, control welding inspection station bar-code scanner collection sign bar code, and the sign bar code of collection is isolated to divider B by serial ports feed back to supervisory control comuter;
Supervisory control comuter Query Database, and whether the fuel rod of the welding inspection station of judgement feedback is proper fuel rod, if qualified, by serial ports, isolate divider B and flow to welding computer instruction, by welding computer control, carry out the inspection of fuel rod weld size;
Supervisory control comuter is stored fuel rod weld size check result, and controls transmission line fuel rod is moved to visual examination station.
Embodiment 2
As shown in Figure 2, a kind of presurized water reactor nuclear fuel element of the present invention factory fuel rod transmission line collecting method, it comprises the steps:
(a) transmission line is delivered to fuel rod after welding post, supervisory control comuter receive transmission line to " pipe puts in place " signal;
(b) supervisory control comuter is isolated divider A output order by serial ports, controls welding post bar-code scanner and gathers fuel rod sign bar code, and the fuel rod sign bar code of collection is isolated to divider A by serial ports feed back to supervisory control comuter;
(c) supervisory control comuter Query Database, and whether the fuel rod sign bar code of the welding post of judgement feedback is effective, if effectively, jumps to (e) step, if invalid, carries out next step;
(d) whether supervisory control comuter demand operating person forces welding; As force welding to carry out next step, if do not forced welding to jump to step (i);
(e) supervisory control comuter is given welding computer instruction, by welding computer control, carries out the welding of fuel rod weld seam;
(f) as the welding of fuel rod weld seam completes, do not carry out next step, as the welding of fuel rod weld seam completes, jump to step (i);
(g) welding machine is shut down, and supervisory control comuter is controlled transmission line and removed the uncompleted fuel rod of welding, and transmission line is shut down;
(h) manually get rid of welder fault, and the welding machine that resets, restart transmission line, supervisory control comuter;
(i) supervisory control comuter is stored data;
(j) supervisory control comuter is controlled transmission line fuel rod is moved to after welding inspection station, supervisory control comuter receive transmission line to " pipe puts in place " signal;
(k) supervisory control comuter is isolated divider B output order by serial ports, controls welding inspection station bar-code scanner collection sign bar code, and the sign bar code of collection is isolated to divider B by serial ports feeds back to supervisory control comuter;
(l) supervisory control comuter Query Database, and whether the fuel rod of the welding inspection station of judgement feedback is proper fuel rod; If fuel rod is defective, supervisory control comuter storage data, and control transmission line fuel rod is moved to visual examination station; If the qualified execution of fuel rod next step;
(m) supervisory control comuter is given welding computer instruction, by welding computer control, carries out the inspection of fuel rod weld size; If check that weld size is qualified, supervisory control comuter is stored fuel rod weld size check result; As check the defective execution of weld size next step;
(n) supervisory control comuter is controlled transmission line fuel rod is moved to visual examination station.
Above-mentioned supervisory control comuter adopts microsoft SQL server2000 database, facilitate storage and the inquiry of big data quantity, for data statistics and the inquiry of product and production line provides accurate and detailed data information, realize enterprise to the quick response from customer requirement.
Claims (2)
1. a presurized water reactor nuclear fuel element factory fuel rod transmission line data acquisition system (DAS), is characterized in that: it comprises supervisory control comuter, welding machine computing machine, serial ports isolation divider A, serial ports isolation divider B, welding post bar-code scanner and welding inspection station bar-code scanner; Wherein, supervisory control comuter connects respectively serial ports isolation divider A, serial ports isolation divider B; Welding machine computing machine connects respectively serial ports isolation divider A, serial ports isolation divider B; Serial ports isolation divider A connecting welding station bar-code scanner; Serial ports isolation divider B attachment weld checks station bar-code scanner;
Transmission line is delivered to fuel rod after welding post, supervisory control comuter receives " pipe puts in place " signal, supervisory control comuter is isolated divider A output order by serial ports, control welding post bar-code scanner and gather fuel rod sign bar code, and the fuel rod sign bar code of collection is isolated to divider A by serial ports feed back to supervisory control comuter;
Supervisory control comuter Query Database, and whether the fuel rod sign bar code of the welding post of judgement feedback is effective, if effectively, flows to welding computer instruction, by welding computer control, carries out the welding of fuel rod weld seam; Supervisory control comuter storage data;
Supervisory control comuter is controlled transmission line fuel rod is moved to after welding inspection station, supervisory control comuter receives " pipe puts in place " signal, supervisory control comuter is isolated divider B output order by serial ports, control welding inspection station bar-code scanner collection sign bar code, and the sign bar code of collection is isolated to divider B by serial ports feed back to supervisory control comuter;
Supervisory control comuter Query Database, and whether the fuel rod of the welding inspection station of judgement feedback is proper fuel rod, if qualified, by serial ports, isolate divider B and flow to welding computer instruction, by welding computer control, carry out the inspection of fuel rod weld size;
Supervisory control comuter is stored fuel rod weld size check result, and controls transmission line fuel rod is moved to visual examination station.
2. a presurized water reactor nuclear fuel element factory fuel rod transmission line collecting method, is characterized in that: the method comprises the steps:
(a) transmission line is delivered to fuel rod after welding post, supervisory control comuter receive transmission line to " pipe puts in place " signal;
(b) supervisory control comuter is isolated divider A output order by serial ports, controls welding post bar-code scanner and gathers fuel rod sign bar code, and the fuel rod sign bar code of collection is isolated to divider A by serial ports feed back to supervisory control comuter;
(c) supervisory control comuter Query Database, and whether the fuel rod sign bar code of the welding post of judgement feedback is effective, if effectively, jumps to (e) step, if invalid, carries out next step;
(d) whether supervisory control comuter demand operating person forces welding; As force welding to carry out next step, if do not forced welding to jump to step (i);
(e) supervisory control comuter flows to welding computer instruction, by welding computer control, carries out the welding of fuel rod weld seam;
(f) as the welding of fuel rod weld seam completes, do not carry out next step, as the welding of fuel rod weld seam completes, jump to step (i);
(g) welding machine is shut down, and supervisory control comuter is controlled transmission line and removed the uncompleted fuel rod of welding, and transmission line is shut down;
(h) manually get rid of welder fault, and the welding machine that resets, restart transmission line, supervisory control comuter;
(i) supervisory control comuter is stored data;
(j) supervisory control comuter is controlled transmission line fuel rod is moved to after welding inspection station, supervisory control comuter receive transmission line to " pipe puts in place " signal;
(k) supervisory control comuter is isolated divider B output order by serial ports, controls welding inspection station bar-code scanner collection sign bar code, and the sign bar code of collection is isolated to divider B by serial ports feeds back to supervisory control comuter;
(l) supervisory control comuter Query Database, and whether the fuel rod of the welding inspection station of judgement feedback is proper fuel rod; If fuel rod is defective, supervisory control comuter storage data, and control transmission line fuel rod is moved to visual examination station; If the qualified execution of fuel rod next step;
(m) supervisory control comuter flows to welding computer instruction, by welding computer control, carries out the inspection of fuel rod weld size; If check that weld size is qualified, supervisory control comuter is stored fuel rod weld size check result; As check the defective execution of weld size next step;
(n) supervisory control comuter is controlled transmission line fuel rod is moved to visual examination station.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310452835.6A CN103760836A (en) | 2013-09-29 | 2013-09-29 | Pressurized-water-reactor nuclear-fuel element-factory fuel-rod transmission-line data acquisition system and method |
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| CN201310452835.6A CN103760836A (en) | 2013-09-29 | 2013-09-29 | Pressurized-water-reactor nuclear-fuel element-factory fuel-rod transmission-line data acquisition system and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106782706A (en) * | 2016-11-25 | 2017-05-31 | 中核北方核燃料元件有限公司 | It is a kind of to weigh UO in the single fuel rod of monitoring in real time2The method of pellet weight |
| CN113408681A (en) * | 2021-06-24 | 2021-09-17 | 合肥美菱物联科技有限公司 | Scan sign indicating number rifle distributor |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106782706A (en) * | 2016-11-25 | 2017-05-31 | 中核北方核燃料元件有限公司 | It is a kind of to weigh UO in the single fuel rod of monitoring in real time2The method of pellet weight |
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| CN113408681A (en) * | 2021-06-24 | 2021-09-17 | 合肥美菱物联科技有限公司 | Scan sign indicating number rifle distributor |
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Application publication date: 20140430 |
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