CN103758746A - Steel-steel double-metal rotor and manufacturing method thereof - Google Patents

Steel-steel double-metal rotor and manufacturing method thereof Download PDF

Info

Publication number
CN103758746A
CN103758746A CN201410023147.2A CN201410023147A CN103758746A CN 103758746 A CN103758746 A CN 103758746A CN 201410023147 A CN201410023147 A CN 201410023147A CN 103758746 A CN103758746 A CN 103758746A
Authority
CN
China
Prior art keywords
steel
rotor
self
copper
antifriction layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410023147.2A
Other languages
Chinese (zh)
Other versions
CN103758746B (en
Inventor
陈广志
王飞
田玉清
孙阳
许庆森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Central Iron and Steel Research Institute
Original Assignee
Central Iron and Steel Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Central Iron and Steel Research Institute filed Critical Central Iron and Steel Research Institute
Priority to CN201410023147.2A priority Critical patent/CN103758746B/en
Publication of CN103758746A publication Critical patent/CN103758746A/en
Application granted granted Critical
Publication of CN103758746B publication Critical patent/CN103758746B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Reciprocating Pumps (AREA)
  • Rotary Pumps (AREA)

Abstract

The invention belongs to the field of metallurgical materials, and particularly relates to a steel-steel double-metal rotor and a manufacturing method thereof. A rotor substrate is made by adopting steel or nodular cast iron, a friction reducing layer is made by adopting a self-lubricating wear-resistant steel material, and a final product of the self-lubricating wear-resistant steel material is chemically composed of, by mass, 0.5-1% of C, 11-13% of Cr, 8-10% of Ni, 1.5-2.5% of Mo, 25-30% of Cu, 3-9% of MoS2, 0.5-1.5% of nano alpha-Al2O3 and the balance Fe. The rotor is manufactured by the following method including preparing the self-lubricating wear-resistant steel friction reducing layer material, namely mixing graphite powder, ferrochrome powder, ferromolybdenum powder, nickel carbonyl powder, nano alpha-Al2O3 powder and a binder with iron powder for pressing and sintering; performing copper leaching to obtain the self-lubricating wear-resistant steel friction reducing layer material; spreading the self-lubricating wear-resistant steel friction reducing layer material on a flow distributing face and a plunger hole surface of the rotor respectively, and preparing a friction reducing layer through a diffusion welding process, wherein welding temperature is 1100-1150 DEG C, and welding time is 1-2 hours.

Description

A kind of steel-bimetal copper-steel rotor and manufacture method thereof
Technical field
The invention belongs to metallurgical material field, particularly steel-bimetal copper-steel rotor and manufacture method thereof for plunger hydraulic pump.
Background technique
Plunger hydraulic pump is by plunger to-and-fro motion in rotor plunger cavity, change plunger cavity volume, realizes oil suction and oil extraction.Because plunger pump has compact structure, rotating speed is high, and flow is large, and efficiency is high, and working pressure is large, easily realizes the advantages such as variable, is widely used in the fields such as engineering machinery, lifting transportation, metallurgy, boats and ships, Aero-Space.
Rotor is crucial friction pair and the heart component of plunger hydraulic pump, and as shown in Figure 1,1 is steel base, and 2 is self-lubricating abrasion-resistant steel antifriction layer.It is bearing the chemical action of alternating stress, impulsive load, Surface Wear and medium, the function of bearing power transmission, lubricating, sealing, and operating conditions is the most severe.The high speed of pump, high-pressure trend will make wearing and tearing, the fatigue problem of crucial friction pair material become more outstanding: at a high speed, surface of friction pair heats up rapidly under high pressure, the faster flow of surface of contact, softening, adhesive wear is aggravated with fatigue damage; The stressed amplitude of friction pair and alternative frequency increase simultaneously, impel material premature failure.In new product development, the heavy wear of crucial friction pair rotor or the fracture that caused by wearing and tearing have become the main cause that pump lost efficacy.Therefore, rotor is the key factor in restriction plunger pump life-span.
The material of manufacturing cylinder block of hydraulic pumps has Cuprum alloy (being mainly Si-Mn brass), iron-base powder metallurgy material, spheroidal graphite cast iron, bimetallic material etc.Wherein, adopt bimetal structure, be that material surface and material matrix are respectively with different materials, the coupling that had so not only met friction pair material requires but also has improved the fatigue strength of material, it is that a kind of friction subsurface performance (material pairing compatibility, antifriction quality, wear resistance) combines with body material mechanical property (intensity, toughness, anti-fatigue ability), the preferred embodiments that solves wearing and tearing and tired dual problem is the method for manufacturing rotor generally adopting.Bimetallic rotor structure is all to adopt copper-steel structure both at home and abroad, and skin-material is that antifriction layer material is all copper base alloy.
But existing copper-bimetal copper-steel rotor can not meet the requirement of a new generation's high speed, high pressure, high-volume hydraulic pump, particularly kerosene pump, and subject matter is:
1. the wear-resisting property of Cuprum alloy antifriction layer is limited.Using maximum antifriction layer materials is at present cast tin bronze ZQSn10-2-3, as cast copper alloy, inevitably there is casting defect, if defect appears at working surface, the surface integrity of meeting destruction work face, reduce greatly the wear-resisting property of rotor wearing layer, make product not reach predetermined life requirements.Compactness after Cuprum alloy casting affects its wear-resisting property, and therefore, its wear resistance is subject to the restriction of foundry engieering.And adopt the manufacture of whole Si-Mn brass, and not only wear-resisting property is undesirable, and intensity is also inadequate, usually occurs that plug pulls phenomenon from ball-and-socket.Particularly when the hydraulic medium of plunger pump is converted to kerosene by chilli oil, just make bimetallic copper alloy layer produce sharp wear, even there is " shaving clearly " phenomenon (be silver plating layer and copper layer are entirely worn away) on bimetal.The heavy wear of rotor end-face copper alloy layer, is damaged sealing surface, cause pump in let out increase, volumetric efficiency declines.If the abrasive dust that Cuprum alloy produces enters hydraulic system, can destroy pump inner assembly, cause significant trouble, greatly reduce working life and the reliability of oil hydraulic pump.
2. the plunger hole of rotor coordinates with plunger, the material that this friction pair should not select heat distortion amount to differ greatly, and this point is particularly outstanding under high-temperature condition.Copper-bimetal copper-steel rotor is different due to thermal expansion coefficient, and heat distortion amount differs greatly, and easily occurs plunger locking, causes the parts such as chuck in pump, piston shoes thoroughly twist off or break, and makes the fault of systemic breakdown.If guarantee the enough amount of deformation of the condition of high temperature, will cause normal temperature state rotor plunger hole and plunger excesssive gap, volumetric efficiency is reduced.Due to the difference of heat distortion amount, rotor, in the process of heat-treating, easily cracks simultaneously.
3. antifriction layer Cuprum alloy easily produces fatigue wear, and copper is transferred in steel base, produces sticky copper, is also " cold welding " phenomenon, affects friction pair and runs well.
4. because the fusing point of Cuprum alloy is low, diffusion welding temperature is restricted, (for example, the σ of ZQSn10-2-3 that adds that the intensity of Cuprum alloy itself is low bfor 245MPa), therefore, the adhesive strength of copper-bimetal copper-steel friction pair is low, often occurs the situation that end face copper alloy layer comes off and plunger hole copper alloy layer is drawn out.
So far, adopt antifriction, wear-resisting, inadhesion, weldability antifriction layer material good, that can adapt to heat treatment requirements is manufactured bimetallic rotor has become the key that improves plunger hydraulic pump life and reliability.
Summary of the invention
The bimetallic rotor that the object of this invention is to provide a kind of steel-steel structure, its antifriction layer has good selflubricating, wear-resisting, resistance to adhesive performance, can meet the performance requirement of plunger hydraulic pump of new generation.
Another object of the present invention is to provide a kind of manufacture method of bimetallic rotor of steel-steel structure.
The object of the invention is to be achieved through the following technical solutions:
A kind of steel-bimetal copper-steel rotor, for plunger hydraulic pump, this rotor matrix adopts steel or spheroidal graphite cast iron, antifriction layer adopts self-lubricating abrasion-resistant Steel material, and the chemical composition of self-lubricating abrasion-resistant antifriction layer material final products by quality % is: C:0.5-1, Cr:11-13, Ni:8-10, Mo:1.5-2.5, Cu:25-30, MoS 2: 3-9, nanometer α-Al 2o 3: 0.5-1.5, Fe surplus;
This rotor is prepared by the following method: first prepare self-lubricating abrasion-resistant steel antifriction layer material: by plumbago, ferrochrome powder, molybdenum-iron powder, carbonyl nickel powder, molybdenum disulphide powder, nanometer α-Al 2o 3powder and Bond mix with iron powder, suppress and sintering; Soak again copper, make self-lubricating abrasion-resistant steel antifriction layer material; Above-mentioned self-lubricating abrasion-resistant steel antifriction layer material, respectively on rotor flow face and plunger hole surface, is prepared to antifriction layer by diffusion welding craft, and welding temperature is 1100~1150 ℃, and be 1~2h weld interval.
The technique of preparing self-lubricating abrasion-resistant steel antifriction layer material is: mixed powder is added to Bond, the addition of Bond is the 1-2% of all the other mixed powder gross weights, raw material incorporation time is 1-2h, after mixing, pack in punching block, on hydraulic press, suppress, pressing pressure is 400-600MPa, then pressed compact is packed into burning boat, in hydrogen cleaning stove or vacuum furnace, carry out sintering, sintering temperature is 1100-1150 ℃, sintering time is 1-2h, prepared agglomerated material soaks copper in hydrogen cleaning stove or vacuum furnace, soaking copper temperature is 1100-1150 ℃, soaking the copper time is 1-2h.
Described Bond is any one or more in zine stearate, lithium stearate, paraffin, resin.
A preparation method for steel-bimetal copper-steel rotor, sequentially comprises the following steps:
A. first prepare self-lubricating abrasion-resistant steel antifriction layer material: by plumbago, ferrochrome powder, molybdenum-iron powder, carbonyl nickel powder, molybdenum disulphide powder, nanometer α-Al 2o 3powder and Bond mix with iron powder, suppress and sintering; Soak again copper, make self-lubricating abrasion-resistant steel antifriction layer material; The chemical composition that obtains self-lubricating abrasion-resistant antifriction layer material final products by quality % is: C:0.5-1, Cr:11-13, Ni:8-10, Mo:1.5-2.5, Cu:25-30, MoS 2: 3-9, nanometer α-Al 2o 3: 0.5-1.5, Fe surplus;
B. above-mentioned self-lubricating abrasion-resistant steel antifriction layer material is surperficial at rotor flow face and plunger hole respectively, by diffusion welding craft, prepare antifriction layer, welding temperature is 1100~1150 ℃, be 1~2h weld interval.
In described step a, the addition of Bond is the 1-2% of all the other mixed powder gross weights, and raw material incorporation time is 1-2h; After mixing, pack in punching block, on hydraulic press, suppress, pressing pressure is 400-600MPa, then pressed compact is packed into burning boat, carries out sintering in hydrogen cleaning stove or vacuum furnace, and sintering temperature is 1100-1150 ℃, and sintering time is 1-2h; Prepared agglomerated material soaks copper in hydrogen cleaning stove or vacuum furnace, and soaking copper temperature is 1100-1150 ℃, and soaking the copper time is 1-2h, finally makes self-lubricating abrasion-resistant steel antifriction layer material.
In described step b, the antifriction layer of preparing rotor flow face adopts following technique: adopt self-lubricating abrasion-resistant Steel material to prepare antifriction laminate, the flow of rotor matrix is faced down, be placed on antifriction laminate, between antifriction laminate and rotor matrix flow face, place scolder, rely on the deadweight of rotor matrix, the diffusion welding of pressurizeing under hydrogen cleaning or vacuum atmosphere, makes bimetallic rotor flow face.
Described Bond is any one or more in zine stearate, lithium stearate, paraffin, resin.
Prepare in rotor flow face process, the scolder trade mark is Cu-10Sn-20Ni.
Prepare in rotor flow face process, diffusion welding adopts excessive liquid phase diffusion welding technique to carry out, and welding temperature is 1100~1150 ℃, and be 1~2h weld interval.
In described step b, the antifriction layer of preparing rotor plunger hole adopts following technique: adopt self-lubricating abrasion-resistant Steel material to prepare antifriction layer pipe, antifriction layer pipe is pressed in rotor plunger hole with interference fit form, upper ends scolder at antifriction layer pipe, under hydrogen cleaning or vacuum atmosphere, carry out diffusion welding, make bimetallic rotor plunger hole.
Prepare in rotor plunger hole process, the trade mark of scolder is GY-1.
Prepare in rotor plunger hole process, welding temperature is 1100~1150 ℃, and be 1~2h weld interval.
Beneficial effect of the present invention is:
Steel-bimetal copper-steel rotor of the present invention has following characteristics:
1. antifriction layer is wear-resistant.Owing to thering is the not available wear-resisting composition of Cuprum alloy in antifriction layer material, as the abrasion resistance alloy of Mo, Cr, C etc. and Fe formation, and its density and intensity have been improved by oozing copper, by adding MoS 2improved its greasy property, by adding nanometer α-Al 2o 3improved its hardness, so its wear resistance is better than Cuprum alloy.
2. antifriction layer inadhesion.Owing to containing selflubricating material in self-lubricating abrasion-resistant steel antifriction layer material, particularly contain nanometer α-Al 2o 3, therefore, can prevent the generation of adhesion.In dry grinding test, just there is serious adhesion less than 1 minute in the test of silicomanganese brass, to mill material surface yellowing; And the test of self-lubricating abrasion-resistant steel does not have the generation of material transfer for 1 hour yet, illustrate that this antifriction layer material has good antisticking performance.
3. prevent plunger and plunger hole locking.Because self-lubricating abrasion-resistant steel antifriction layer material possesses the basic chemical element of steel, antifriction layer with to mill steel belong to material of the same type, thermal expansion coefficient is basic identical, and this has just solved the not identical contradiction of different kind of material thermal distortion, prevents that the fault of plunger locking from occurring.
4. bimetal is high in conjunction with intensity.
Copper-bimetal copper-steel structure can not adopt welding consumables, and welding temperature can not surpass 850 ℃,
Weld strength is low; Steel-bimetal copper-steel structure can adopt welding consumables, and allows 1100 ℃ of above welding temperatures, has guaranteed that antifriction layer is connected with the high-performance of steel base, and weld strength is high.
5. heat treatment performance is good.
Self-lubricating abrasion-resistant steel antifriction layer material has the fundamental property of steel, is applicable to heat-treating together with all kinds of steel.Self-lubricating abrasion-resistant steel and steel base thermal distortion differ little, and adhesive strength is high, and heat treatment process antifriction layer such as can not crack at the defect.
6. antifriction layer hardness is high.
Copper-radicle antifriction layer material only possesses Brinell hardness, in abrasive process abrasive sand, easily enters in Cuprum alloy; Self-lubricating abrasion-resistant steel has Rockwell hardness more than HRC20, can prevent entering of abrasive sand, also the wear-resisting property of favourable raising friction pair material.
Accompanying drawing explanation
Fig. 1: steel-bimetal copper-steel rotor blank structural representation of the prior art of the present invention.
Embodiment
Below in conjunction with embodiment, the specific embodiment of the present invention is described in further detail.
Rotor matrix adopts steel or spheroidal graphite cast iron, and antifriction layer adopts self-lubricating abrasion-resistant Steel material.The chemical composition % by weight of self-lubricating abrasion-resistant antifriction layer material is: C0.5-1, Cr11-13, Ni8-10, Mo1.5-2.5, Cu25-30, MoS 23-9, nanometer α-Al 2o 30.5-1.5, Fe surplus.
First prepare self-lubricating abrasion-resistant steel antifriction layer material: by plumbago, ferrochrome powder, molybdenum-iron powder, carbonyl nickel powder, molybdenum disulphide powder, nanometer α-Al 2o 3powder and Bond mix with iron powder, suppress and sintering; Soak again copper, make self-lubricating abrasion-resistant steel antifriction layer material.The addition of Bond is 1-2%.In above-mentioned raw materials, Bond is any one or more in zine stearate, lithium stearate, paraffin, resin.Raw material incorporation time is 1-2h.After mixing, pack in punching block, on hydraulic press, suppress, pressing pressure is 400-600MPa, then pressed compact is packed into burning boat, carries out sintering in hydrogen cleaning stove or vacuum furnace, and sintering temperature is 1100-1150 ℃, and sintering time is 1-2h.Prepared agglomerated material soaks copper in hydrogen cleaning stove or vacuum furnace, and soaking copper temperature is 1100-1150 ℃, and soaking the copper time is 1-2h, finally makes self-lubricating abrasion-resistant steel antifriction layer material.
According to the size of rotor flow face, adopt self-lubricating abrasion-resistant Steel material to prepare antifriction laminate, the flow of rotor matrix is faced down, be placed on antifriction laminate, between antifriction laminate and rotor matrix flow face, place homemade scolder, the scolder trade mark is Cu-10Sn-20Ni, relies on the deadweight of rotor matrix, the diffusion welding of pressurizeing under hydrogen cleaning or vacuum atmosphere, makes bimetallic rotor flow face.Diffusion welding adopts excessive liquid phase diffusion welding technique to carry out, and welding temperature is 1100~1150 ℃, and be 1~2h weld interval.This diffusion welding principle is, when scolder is heated to welding temperature, scolder melts, between face of weld, form liquid film, the element phase interdiffusion between scolder, antifriction layer alloy and parent metal, forms mesosphere alloy, in insulating process subsequently, mesosphere alloying constituent changes, and fusing point improves, thereby produces isothermal solidification under welding temperature; Continue insulation diffusion, the further homogenization of joint microstructure and composition and matrix, the high-performance that finally realizes joint connects.
According to rotor plunger hole size, adopt self-lubricating abrasion-resistant Steel material to prepare antifriction layer pipe, antifriction layer pipe is pressed in rotor plunger hole with interference fit form, the homemade scolder of upper ends at antifriction layer pipe, the trade mark of scolder is GY-1, carries out diffusion welding under hydrogen cleaning or vacuum atmosphere, and welding temperature is 1100~1150 ℃, be 1~2h weld interval, makes bimetallic rotor plunger hole.The principle of this diffusion welding is, when scolder is heated to welding temperature, solder fusing, by capillarity, scolder is distributed between matrix and antifriction layer from top to bottom, and forming liquid film, the element phase interdiffusion between scolder, antifriction layer alloy and parent metal, forms mesosphere alloy, in insulating process subsequently, mesosphere alloying constituent changes, and fusing point improves, thereby produces isothermal solidification under welding temperature; Continue insulation diffusion, the further homogenization of joint microstructure and composition and matrix, the high-performance that finally realizes joint connects.
Embodiment:
Adopt bimetal manufacturing process of the present invention, make 6 batches of welded specimens.Table 1 is for preparing welded specimen material therefor, and table 2 is for preparing process parameter and the welding performance of welded specimen.For contrasting, table 2 has been listed the weld strength of Cu-steel diffusion welding bimetallic material.
Table 1 is prepared welded specimen material therefor
Lot number Antifriction layer material Body material Welding consumables
1 Self-lubricating abrasion-resistant steel antifriction layer material 40CrNiMoA Cu-10Sn-20Ni
2 Self-lubricating abrasion-resistant steel antifriction layer material 40CrNiMoA Cu-10Sn-20Ni
3 Self-lubricating abrasion-resistant steel antifriction layer material 40CrNiMoA Cu-10Sn-20Ni
4 Self-lubricating abrasion-resistant steel antifriction layer material 40CrNiMoA GY-1
5 Self-lubricating abrasion-resistant steel antifriction layer material 40CrNiMoA GY-1
6 Self-lubricating abrasion-resistant steel antifriction layer material 40CrNiMoA GY-1
Table 2 is prepared process parameter and the welding performance of welded specimen
Figure BDA0000458347680000081
Adopt the process parameter of lot number 3 in antifriction layer material, body material and welding consumables and the table 2 in above-mentioned table 1, according to manufacturing process of the present invention, make steel-bimetal copper-steel rotor blank, machined, make steel-bimetal copper-steel rotor finished product, on loading coal fluid press pump, carry out life assessment test.Test conditions: rated speed 4000rpm; Working medium RP-3 jet fuel; Working pressure 24MPa, medium temperature-40 ℃~+ 135 ℃, test period 1000h.Compare with metallic rotator finished product of the prior art (table 2, lot number 7), test result shows, steel-bimetal copper-steel rotor bimetal is in conjunction with firm, antifriction layer, without visual appreciable wear, occurs without adherent phenomenon, can meet the usability requirement of kerosene oil hydraulic pump to rotor.

Claims (12)

1. steel-bimetal copper-steel rotor, for plunger hydraulic pump, it is characterized in that: this rotor matrix adopts steel or spheroidal graphite cast iron, antifriction layer adopts self-lubricating abrasion-resistant Steel material, and the chemical composition of self-lubricating abrasion-resistant antifriction layer material final products by quality % is: C:0.5-1, Cr:11-13, Ni:8-10, Mo:1.5-2.5, Cu:25-30, MoS 2: 3-9, nanometer α-Al 2o 3: 0.5-1.5, Fe surplus;
This rotor is prepared by the following method: first prepare self-lubricating abrasion-resistant steel antifriction layer material: by plumbago, ferrochrome powder, molybdenum-iron powder, carbonyl nickel powder, molybdenum disulphide powder, nanometer α-Al 2o 3powder and Bond mix with iron powder, suppress and sintering; Soak again copper, make self-lubricating abrasion-resistant steel antifriction layer material; Above-mentioned self-lubricating abrasion-resistant steel antifriction layer material, respectively on rotor flow face and plunger hole surface, is prepared to antifriction layer by diffusion welding craft, and welding temperature is 1100~1150 ℃, and be 1~2h weld interval.
2. steel-bimetal copper-steel rotor according to claim 1, it is characterized in that: the technique of preparing self-lubricating abrasion-resistant steel antifriction layer material is: mixed powder is added to Bond, the addition of Bond is the 1-2% of all the other mixed powder gross weights, raw material incorporation time is 1-2h, after mixing, pack in punching block, on hydraulic press, suppress, pressing pressure is 400-600MPa, then pressed compact is packed into burning boat, in hydrogen cleaning stove or vacuum furnace, carry out sintering, sintering temperature is 1100-1150 ℃, sintering time is 1-2h, prepared agglomerated material soaks copper in hydrogen cleaning stove or vacuum furnace, soaking copper temperature is 1100-1150 ℃, soaking the copper time is 1-2h.
3. steel-bimetal copper-steel rotor according to claim 1, is characterized in that: described Bond is any one or more in zine stearate, lithium stearate, paraffin, resin.
4. a preparation method for steel-bimetal copper-steel rotor as claimed in claim 1, is characterized in that: sequentially comprise the following steps:
A. first prepare self-lubricating abrasion-resistant steel antifriction layer material: by plumbago, ferrochrome powder, molybdenum-iron powder, carbonyl nickel powder, molybdenum disulphide powder, nanometer α-Al 2o 3powder and Bond mix with iron powder, suppress and sintering; Soak again copper, make self-lubricating abrasion-resistant steel antifriction layer material; The chemical composition that obtains self-lubricating abrasion-resistant antifriction layer material final products by quality % is: C:0.5-1, Cr:11-13, Ni:8-10, Mo:1.5-2.5, Cu:25-30, MoS2:3-9, nanometer α-Al 2o 3: 0.5-1.5, Fe surplus;
B. above-mentioned self-lubricating abrasion-resistant steel antifriction layer material is surperficial at rotor flow face and plunger hole respectively, by diffusion welding craft, prepare antifriction layer, welding temperature is 1100~1150 ℃, be 1~2h weld interval.
5. the preparation method of steel-bimetal copper-steel rotor according to claim 4, is characterized in that: in described step a, the addition of Bond is the 1-2% of all the other mixed powder gross weights, and raw material incorporation time is 1-2h; After mixing, pack in punching block, on hydraulic press, suppress, pressing pressure is 400-600MPa, then pressed compact is packed into burning boat, carries out sintering in hydrogen cleaning stove or vacuum furnace, and sintering temperature is 1100-1150 ℃, and sintering time is 1-2h; Prepared agglomerated material soaks copper in hydrogen cleaning stove or vacuum furnace, and soaking copper temperature is 1100-1150 ℃, and soaking the copper time is 1-2h, finally makes self-lubricating abrasion-resistant steel antifriction layer material.
6. the preparation method of steel-bimetal copper-steel rotor according to claim 4, it is characterized in that: in described step b, the antifriction layer of preparing rotor flow face adopts following technique: adopt self-lubricating abrasion-resistant Steel material to prepare antifriction laminate, the flow of rotor matrix is faced down, be placed on antifriction laminate, between antifriction laminate and rotor matrix flow face, place scolder, rely on the deadweight of rotor matrix, the diffusion welding of pressurizeing under hydrogen cleaning or vacuum atmosphere, makes bimetallic rotor flow face.
7. the preparation method of steel-bimetal copper-steel rotor according to claim 4, is characterized in that: described Bond is any one or more in zine stearate, lithium stearate, paraffin, resin.
8. the preparation method of steel-bimetal copper-steel rotor according to claim 6, is characterized in that: prepare in rotor flow face process, the scolder trade mark is Cu-10Sn-20Ni.
9. the preparation method of steel-bimetal copper-steel rotor according to claim 6, is characterized in that: prepare in rotor flow face process, diffusion welding adopts excessive liquid phase diffusion welding technique to carry out, and welding temperature is 1100~1150 ℃, and be 1~2h weld interval.
10. the preparation method of steel-bimetal copper-steel rotor according to claim 4, it is characterized in that: in described step b, the antifriction layer of preparing rotor plunger hole adopts following technique: adopt self-lubricating abrasion-resistant Steel material to prepare antifriction layer pipe, antifriction layer pipe is pressed in rotor plunger hole with interference fit form, upper ends scolder at antifriction layer pipe, under hydrogen cleaning or vacuum atmosphere, carry out diffusion welding, make bimetallic rotor plunger hole.
The preparation method of 11. steel-bimetal copper-steel rotors according to claim 10, is characterized in that: prepare in rotor plunger hole process, the trade mark of scolder is GY-1.
The preparation method of 12. steel-bimetal copper-steel rotors according to claim 10, is characterized in that: prepare in rotor plunger hole process, welding temperature is 1100~1150 ℃, and be 1~2h weld interval.
CN201410023147.2A 2014-01-17 2014-01-17 A kind of steel-bimetal copper-steel rotor and manufacture method thereof Expired - Fee Related CN103758746B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410023147.2A CN103758746B (en) 2014-01-17 2014-01-17 A kind of steel-bimetal copper-steel rotor and manufacture method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410023147.2A CN103758746B (en) 2014-01-17 2014-01-17 A kind of steel-bimetal copper-steel rotor and manufacture method thereof

Publications (2)

Publication Number Publication Date
CN103758746A true CN103758746A (en) 2014-04-30
CN103758746B CN103758746B (en) 2015-10-28

Family

ID=50526040

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410023147.2A Expired - Fee Related CN103758746B (en) 2014-01-17 2014-01-17 A kind of steel-bimetal copper-steel rotor and manufacture method thereof

Country Status (1)

Country Link
CN (1) CN103758746B (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942297A (en) * 2015-06-11 2015-09-30 重庆通赛机电有限公司 Manufacturing method of electric vehicle motor rotor
CN105014324A (en) * 2015-08-02 2015-11-04 衢州市易凡设计有限公司 Machining method for laminated screw shaft
CN109085246A (en) * 2018-07-24 2018-12-25 南昌航空大学 A kind of quick ultrasonic detection equipment of nine hole rotor diffusion welding (DW) of copper-bimetal copper-steel
CN111102185A (en) * 2019-11-26 2020-05-05 中船重工重庆液压机电有限公司 Bimetallic cylinder body, friction pair and processing method for axial variable plunger pump
CN112553498A (en) * 2020-11-23 2021-03-26 吉林大学 Copper-nodular cast iron bimetal hydraulic wear-resistant part and preparation method thereof
CN113464511A (en) * 2021-06-30 2021-10-01 北京航空航天大学宁波创新研究院 Bimetal oil separating cover

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106278114A (en) * 2016-08-11 2017-01-04 芜湖东新磁电有限公司 A kind of rotor magnetic steel rotor material and preparation method thereof

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5289509A (en) * 1976-01-23 1977-07-27 Mitsubishi Metal Corp Wear-resistant composite materials
JPS5739104A (en) * 1980-08-20 1982-03-04 Mitsubishi Metal Corp Production of valve seat made of fe based sintered alloy
US5525246A (en) * 1990-07-24 1996-06-11 Taiho Kogyo Co., Ltd. Sliding-Bearing Material
CN1198114A (en) * 1995-08-08 1998-11-04 株式会社小松制作所 Self-lubricating sintered sliding material and method for manufacturing the same
JP2001049404A (en) * 1999-08-13 2001-02-20 Mitsubishi Materials Corp Piston ring wear resistant ring made of free graphite precipitated iron base sintered alloy excellent in high temperature wear resistance and thermal conductivity
CN1488006A (en) * 2001-01-24 2004-04-07 ����-�ɹŶ��ս��Ʒ���޹�˾ Sintered ferrous material containing copper
CN1632078A (en) * 2004-10-29 2005-06-29 上海应用技术学院 Iron-base self-lubricating composite material and its preparation method
JP2006291300A (en) * 2005-04-12 2006-10-26 Hitachi Powdered Metals Co Ltd Abrasion-resistant sintered alloy and manufacturing method therefor
WO2011120348A1 (en) * 2010-03-30 2011-10-06 浙江长盛滑动轴承有限公司 Thermosetting polyimide wear-resistant self-lubricating swash plate and preparation method thereof
CN102925808A (en) * 2012-11-08 2013-02-13 镇江中孚复合材料有限公司 High-temperature self-lubricating material for manufacturing bearings and preparation method thereof
CN103028732A (en) * 2012-12-10 2013-04-10 林跃春 Powder metallurgy air inlet/outlet valve seat ring of diesel engine automobile and preparation method of powder metallurgy air inlet/outlet valve seat ring

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5289509A (en) * 1976-01-23 1977-07-27 Mitsubishi Metal Corp Wear-resistant composite materials
JPS5739104A (en) * 1980-08-20 1982-03-04 Mitsubishi Metal Corp Production of valve seat made of fe based sintered alloy
US5525246A (en) * 1990-07-24 1996-06-11 Taiho Kogyo Co., Ltd. Sliding-Bearing Material
CN1198114A (en) * 1995-08-08 1998-11-04 株式会社小松制作所 Self-lubricating sintered sliding material and method for manufacturing the same
JP2001049404A (en) * 1999-08-13 2001-02-20 Mitsubishi Materials Corp Piston ring wear resistant ring made of free graphite precipitated iron base sintered alloy excellent in high temperature wear resistance and thermal conductivity
CN1488006A (en) * 2001-01-24 2004-04-07 ����-�ɹŶ��ս��Ʒ���޹�˾ Sintered ferrous material containing copper
CN1632078A (en) * 2004-10-29 2005-06-29 上海应用技术学院 Iron-base self-lubricating composite material and its preparation method
JP2006291300A (en) * 2005-04-12 2006-10-26 Hitachi Powdered Metals Co Ltd Abrasion-resistant sintered alloy and manufacturing method therefor
WO2011120348A1 (en) * 2010-03-30 2011-10-06 浙江长盛滑动轴承有限公司 Thermosetting polyimide wear-resistant self-lubricating swash plate and preparation method thereof
CN102925808A (en) * 2012-11-08 2013-02-13 镇江中孚复合材料有限公司 High-temperature self-lubricating material for manufacturing bearings and preparation method thereof
CN103028732A (en) * 2012-12-10 2013-04-10 林跃春 Powder metallurgy air inlet/outlet valve seat ring of diesel engine automobile and preparation method of powder metallurgy air inlet/outlet valve seat ring

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942297A (en) * 2015-06-11 2015-09-30 重庆通赛机电有限公司 Manufacturing method of electric vehicle motor rotor
CN105014324A (en) * 2015-08-02 2015-11-04 衢州市易凡设计有限公司 Machining method for laminated screw shaft
CN109085246A (en) * 2018-07-24 2018-12-25 南昌航空大学 A kind of quick ultrasonic detection equipment of nine hole rotor diffusion welding (DW) of copper-bimetal copper-steel
CN109085246B (en) * 2018-07-24 2022-01-07 南昌航空大学 Rapid ultrasonic detection equipment for copper-steel bimetal nine-hole rotor diffusion welding
CN111102185A (en) * 2019-11-26 2020-05-05 中船重工重庆液压机电有限公司 Bimetallic cylinder body, friction pair and processing method for axial variable plunger pump
CN112553498A (en) * 2020-11-23 2021-03-26 吉林大学 Copper-nodular cast iron bimetal hydraulic wear-resistant part and preparation method thereof
CN113464511A (en) * 2021-06-30 2021-10-01 北京航空航天大学宁波创新研究院 Bimetal oil separating cover
CN113464511B (en) * 2021-06-30 2024-06-11 北京航空航天大学宁波创新研究院 Bimetal oil distributing cover

Also Published As

Publication number Publication date
CN103758746B (en) 2015-10-28

Similar Documents

Publication Publication Date Title
CN103758746B (en) A kind of steel-bimetal copper-steel rotor and manufacture method thereof
CN104399966B (en) A kind of containing Fe Nano-Powders powder metallurgical valve seat
CN103221702B (en) The sliding bearing that lubrication property improves
CN103757550B (en) A kind of self-lubricating abrasion-resistant steel antifriction layer material and preparation method thereof
CN102806349B (en) Method for manufacturing steel and copper bimetallic bearing for excavating machine
CN102094146B (en) Novel high-temperature resistant self-lubricating sliding bearing material and preparation method thereof
CN103602920A (en) Bearing steel and manufacturing process of wear-resistant bearing
CN105586535B (en) Without cobalt-alloy material powder metallurgy valve seat and its preparation method and application
CN104889405B (en) A kind of powder metallurgy Langaloy bearing material
CN103710571B (en) A kind of Friction pair bronze alloy material and production technology thereof
CN104878272A (en) Nickel aluminum/copper oxide high-temperature self-lubricating composite material and preparation method thereof
CN103909258B (en) Take kerosene as gear pump bearing material of medium and preparation method thereof
CN101100735A (en) Enhanced tin-base alloy for sliding bearing impregnating, coating and bottom hanging
CN106011539A (en) Wide-temperature range and self-lubricating nickel aluminum/vanadium oxide/silver composite material and preparation method thereof
CN103627921B (en) A kind of interpolation WS 2and MoS 2copper radical self-lubricating matrix material and preparation method thereof
CN102392199B (en) Material-saving heat-resisting antifriction self-lubricating material
CN111575605A (en) Stainless steel-based valve seat ring material for CNG engine and preparation method thereof
CN104889404A (en) Ceramimetallurgical high-nickel alloy bearing material
CN107586993A (en) Anti- sintering cavitation copper alloy and its processing method
CN109022924A (en) High strength anti-corrosion solid lubricant under a kind of briny environment
JP5566394B2 (en) Bearing material
CN1266300C (en) Copper alloy composite material containing nano-particles
CN102383003A (en) Copper alloy sealing material for kerosene pump and preparation method thereof
CN104841941B (en) A kind of high antifriction performance valve plate and its preparation technology
CN106191695A (en) A kind of antiwear heat resisting alloy material and preparation method

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151028

Termination date: 20210117

CF01 Termination of patent right due to non-payment of annual fee