CN103757646A - Acid pickling inhibitor in steel wire acid pickling solution - Google Patents

Acid pickling inhibitor in steel wire acid pickling solution Download PDF

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Publication number
CN103757646A
CN103757646A CN201410030348.5A CN201410030348A CN103757646A CN 103757646 A CN103757646 A CN 103757646A CN 201410030348 A CN201410030348 A CN 201410030348A CN 103757646 A CN103757646 A CN 103757646A
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China
Prior art keywords
steel wire
acid pickling
hydrochloric acid
steel
wire
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CN201410030348.5A
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Chinese (zh)
Inventor
刘祥
姚利丽
董小帅
倪自飞
邓伟
王万林
华欣
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Jiangsu Xingda Steel Tyre Cord Co Ltd
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Jiangsu Xingda Steel Tyre Cord Co Ltd
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Priority to CN201410030348.5A priority Critical patent/CN103757646A/en
Publication of CN103757646A publication Critical patent/CN103757646A/en
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Abstract

The invention discloses an acid pickling inhibitor in a steel wire acid pickling solution, which comprises any one or two or three of phenylthiocarbamide, ammonium bifluoride and tributyl phosphate. The acid pickling inhibitor accounts for 0.008-0.4 wt% of the hydrochloric acid pickling solution. When being used for performing acid pickling on steel wires, the acid pickling solution prepared from the acid pickling inhibitor and hydrochloric acid can decelerate the corrosion of the hydrochloric acid on the steel wire matrix in the acid pickling process, inhibit the hydrogen absorption capacity of the steel wire, effectively avoid the hydrogen brittleness phenomenon of the steel wire and enhance the utilization ratio of the acid pickling solution; the steel wire subjected to acid pickling has stable mechanical strength; and after being subjected to chemical plating, the steel wire has higher adhesive force with rubber and higher rubber adhesion rate.

Description

Restrainer for steel wire pickle solution
Technical field
The present invention relates to steel bead wire plating front surface treatment process, relate in particular to a kind of hydrochloric acid that can slow down in acid cleaning process and the burn into of steel wire matrix is suppressed to steel wire hydrogen-absorbing ability effectively avoid steel wire that the restrainer of " hydrogen embrittlement " occurs.
Background technology
In industrial production, for the removal of steel material surface oxide skin, often adopt the acidic cleaning solution that corrodibility is stronger, the mode such as example hydrochloric acid is washed, electrolysis sulfuric acid is washed, chemical sulfuric acid is washed.These pickle solutions, in the process of cleaning material surface scale, tend to the matrix of material to cause certain corrosion, affect the performance of material itself, have also caused the excessive waste of material and pickle solution; Meanwhile, in these acid cleaning process, the hydrogen that pickling produces can produce " hydrogen embrittlement " phenomenon to steel wire matrix permeability, affects mechanical strength.
Along with the development of automotive light weight technology, high speed, as the radial of automobile important component part, with advantages such as its high speed, energy-saving, lightweight, actual service life length, obtain application and development rapidly.Radial in use will bear stretching, compression, torsion and the reactive force such as centrifugal, and as the steel bead wire of one of framework material, the quality of quality directly affects the quality of tire.Conventional steel bead wire is that a kind of tinning bronze is as the steel wire at fortified tyre edge at present.Tyre bead is the Steel Traveler being compiled into by steel bead wire and squeegee, and cover tire is closely stabilized on tyre bead.During automobilism, tire bead and tyre bead edge are stressed very large, if form the framework material steel bead wire of tyre bead and the bounding force of rubber not high, very easily cause tyre bead loose and make tyre break, security incident occurs, thereby Production for Steel Wire producer and tire enterprise are all paid much attention to this problem.In actual use, the height of the bounding force of steel wire and rubber, is directly connected to the quality of tire quality.In steel bead wire production process, steel bead wire surface-brightening will cause bounding force very low, and the sizing material that Steel Wire Surface is adhered to when being wound around tyre bead is less, and common intermittently kiss-coating not, directly expose the situation that existing Steel Wire Surface has not a particle of youngster's sizing material.State Intellectual Property Office discloses the production method of the bonding tin bronze tempered bead wire of mono-kind of CN102586787A and rubber height, comprise the steps: 1., choose diameter range at the steel wire of 0.70-2.60mm, 2., steel wire by step in is 1. by the lead of melting, tin, bismuth, lead alloy, tin alloy, any one single solution in bismuth alloy solution or carry out tempering by the mixing solutions of two or more the single solution composition in them, 3., the steel wire that step is obtained in 2. rinses through water, through electrolytic pickling, on its surface, form again sags and crests, wash again, 4., the surface that utilizes chemical replacement method to obtain in 3. in step is covered with the copper coating tin alloy coat of the steel wire of sags and crests, 5., the coating wire that step is obtained in is 4. washed, dry, 6., 5. the antirust tackifier coating of coating wire surface-coated obtaining in step, 7., take-up, obtain the tin bronze tempered bead wire with rubber adhesion intensity >=1100N/50cm.
In the production technology of current conventional steel bead wire, before electroless plating, the mode of the electrolytic pickling conventionally adopting, electrolytic pickling easily makes the steel bead wire of high-carbon content that " hydrogen embrittlement " occurs, and affects the work-ing life of steel bead wire; Meanwhile, conventional plating pre-treating process also easily makes Steel Wire Surface occur the phenomenon that concavo-convex degree is inhomogeneous, affects subsequent plating layer quality, reduces the bond properties of steel bead wire and rubber.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of and can slow down hydrochloric acid in acid cleaning process and the burn into of steel wire matrix is suppressed to steel wire hydrogen-absorbing ability effectively avoid steel wire that the restrainer of " hydrogen embrittlement " occurs.
The present invention is achieved by the following technical solution:
For the restrainer of steel wire pickle solution, comprise in benzene thiocarbamide, ammonium bifluoride, tributyl phosphate any one or by two or three in them, formed, its mass percent in hydrochloric acid pickler is 0.008-0.4%.
It is particularly useful for steel bead wire plating pre-treatment.
The present invention compared with prior art has following beneficial effect:
The present invention and hydrochloric acid preparation form after pickle solution, steel wire is carried out to pickling, can slow down hydrochloric acid in acid cleaning process effectively avoids steel wire that " hydrogen embrittlement " phenomenon occurs to the burn into inhibition steel wire hydrogen-absorbing ability of steel wire matrix, improve the utilization ratio of pickle solution, after pickling, the physical strength of steel wire is stable, after changing plating, the bounding force of steel wire and rubber, binding efficiency are all higher.
Accompanying drawing explanation
Fig. 1 is the schema of the embodiment of the present invention five steel bead wire plating front surface treatment processs.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail.
Embodiment mono-: a kind of restrainer for steel wire pickle solution, by tributyl phosphate, formed, itself and hydrochloric acid preparation form after pickle solution, tributyl phosphate and the hydrochloric acid mass percent in hydrochloric acid pickler is respectively 0.009% and 14%, after using the above-mentioned pickle solution containing restrainer to the tempering of 0.95mm, steel wire carries out the pickling of 2 seconds, can slow down the corrosion of hydrochloric acid to steel wire matrix in acid cleaning process, suppressing steel wire hydrogen-absorbing ability effectively avoids steel wire that " hydrogen embrittlement " phenomenon occurs, can save pickle solution 5%, after pickling, the physical strength of steel wire is stable, after changing plating, the bounding force of steel wire and rubber is greater than 1130N, binding efficiency is greater than 85%.
Embodiment bis-: a kind of restrainer for steel wire pickle solution, by benzene thiocarbamide and ammonium bifluoride, formed, itself and hydrochloric acid preparation form after pickle solution, benzene thiocarbamide, ammonium bifluoride and the hydrochloric acid mass percent in hydrochloric acid pickler is respectively 0.05%, 0.16% and 18%, after using the above-mentioned pickle solution containing restrainer to the tempering of 0.96mm, steel wire carries out the pickling of 2 seconds, can slow down the corrosion of hydrochloric acid to steel wire matrix in acid cleaning process, suppressing steel wire hydrogen-absorbing ability effectively avoids steel wire that " hydrogen embrittlement " phenomenon occurs, can save pickle solution 6%, after pickling, the physical strength of steel wire is stable, after changing plating, the bounding force of steel wire and rubber is greater than 1150N, binding efficiency is greater than 90%.
Embodiment tri-: a kind of restrainer for steel wire pickle solution, by tributyl phosphate, benzene thiocarbamide and ammonium bifluoride form, itself and hydrochloric acid preparation form after pickle solution, tributyl phosphate, benzene thiocarbamide, ammonium bifluoride and the hydrochloric acid mass percent in hydrochloric acid pickler is respectively 0.16%, 0.03%, 0.10% and 18%, after using the above-mentioned pickle solution containing restrainer to the tempering of 1.295mm, steel wire carries out the pickling of 2.5 seconds, can slow down the corrosion of hydrochloric acid to steel wire matrix in acid cleaning process, suppressing steel wire hydrogen-absorbing ability effectively avoids steel wire that " hydrogen embrittlement " phenomenon occurs, can save pickle solution 6.5%, after pickling, the physical strength of steel wire is stable, after changing plating, the bounding force of steel wire and rubber is greater than 1250N, binding efficiency is greater than 90%.
Embodiment tetra-: a kind of restrainer for steel wire pickle solution, by tributyl phosphate, benzene thiocarbamide and ammonium bifluoride form, itself and hydrochloric acid preparation form after pickle solution, tributyl phosphate, benzene thiocarbamide, ammonium bifluoride and the hydrochloric acid mass percent in hydrochloric acid pickler is respectively 0.18%, 0.07%, 0.13% and 20%, after using the above-mentioned pickle solution containing restrainer to the tempering of 1.6mm, steel wire carries out the pickling of 3 seconds, can slow down the corrosion of hydrochloric acid to steel wire matrix in acid cleaning process, suppressing steel wire hydrogen-absorbing ability effectively avoids steel wire that " hydrogen embrittlement " phenomenon occurs, can save pickle solution 8%, after pickling, the physical strength of steel wire is stable, after changing plating, the bounding force of steel wire and rubber is greater than 1500N, binding efficiency is greater than 90%.
Embodiment five: shown in Figure 1, a kind of steel bead wire plating front surface treatment process, comprises the following steps:
1. choosing diameter is the high-strength tempered steel wire unwrapping wire of 1.55mm;
2. through chemical alkali cleaning 2.5 seconds, the sodium hydroxide that is 8% containing massfraction in chemical bases washing lotion, 5.4% sodium carbonate and 2% sodium bicarbonate, wherein, sodium hydroxide is as the main component of alkaline wash, sodium carbonate and sodium bicarbonate are made pH buffer reagent, and the temperature of alkaline wash is 65 ± 5 ℃; Remove phosphatize phosphate coat, dry lubricant and the greasy dirt of drawing of steel wire remained on surface in former process, then through deionized water rinsing;
3. will through step 2. gained steel wire through pre-salt pickling 5 seconds, activation Steel Wire Surface, the hydrochloric acid that is 8% containing massfraction in pre-hydrochloric acid lotion, 0.08% Sodium dodecylbenzene sulfonate and 0.05% sodium lauryl sulphate, wherein Sodium dodecylbenzene sulfonate and sodium lauryl sulphate add as tensio-active agent, and pickle solution temperature is 60 ± 2 ℃;
4. will through step 3. gained steel wire through main salt pickling 2.6 seconds, remove the oxide skin of Steel Wire Surface, and form sags and crests in Steel Wire Surface, in main hydrochloric acid lotion, hydrochloric acid massfraction is 18%, the ammonium bifluoride that adds 0.05% benzene thiocarbamide and 0.16% in main hydrochloric acid lotion, wherein benzene thiocarbamide and ammonium bifluoride add as restrainer, and pickle solution temperature is 60 ± 2 ℃, then through deionized water rinsing, wash away the residual acid solution of Steel Wire Surface and residue.
Steel bead wire after plating front surface is processed, through chemical plating stannum bronze, washing, oven dry.
By industry standard method test steel wire surface property.
Through above-mentioned steps, 4. after main salt cleanup acid treatment, the concavo-convex drop of the high strength steel bead wire of Φ 1.55 mm plating front surface is 1.3 μ m.
After chemical plating stannum bronze, the high strength steel bead wire thickness of coating of Φ 1.55mm is 1.5 μ m, and in coating, tin content is 10%, is greater than 1400N with rubber adhesion power, and surperficial binding efficiency is greater than 90%.
Embodiment is just for the ease of understanding technical scheme of the present invention; do not form limiting the scope of the invention; every interior any simple modification, equivalent variations and modification of perhaps according to technical spirit of the present invention, above scheme being done that does not depart from technical solution of the present invention, within all still belonging to protection domain of the present invention.

Claims (2)

1. for the restrainer of steel wire pickle solution, it is characterized in that: comprise in benzene thiocarbamide, ammonium bifluoride, tributyl phosphate any one or by two or three in them, formed, its mass percent in hydrochloric acid pickler is 0.008-0.4%.
2. the restrainer for steel wire pickle solution according to claim 1, is characterized in that: it is particularly useful for steel bead wire plating pre-treatment.
CN201410030348.5A 2014-01-23 2014-01-23 Acid pickling inhibitor in steel wire acid pickling solution Pending CN103757646A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110672375A (en) * 2019-10-15 2020-01-10 上海宝钢工业技术服务有限公司 Online sampling and cleaning system for electrotinning solution
US20200331050A1 (en) * 2017-10-11 2020-10-22 The University Of Western Ontario HIGH TEMPERATURE SUSTAINABLE Zn-Ni COATING ON STEEL SUBSTRATE

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
周晓湘等: "酸洗缓蚀剂的应用研究现状及发展趋势", 《工业水处理》 *
陈振宇: "《缓蚀剂开发与应用》", 30 November 2012, 化学工业出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20200331050A1 (en) * 2017-10-11 2020-10-22 The University Of Western Ontario HIGH TEMPERATURE SUSTAINABLE Zn-Ni COATING ON STEEL SUBSTRATE
CN110672375A (en) * 2019-10-15 2020-01-10 上海宝钢工业技术服务有限公司 Online sampling and cleaning system for electrotinning solution

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Application publication date: 20140430