The process of surface treatment of aluminium alloy extrusions
Technical field
The present invention relates to a kind of process of surface treatment of aluminium alloy extrusions.
Background technology
For solving and improve the protective, ornamental and functional of aluminium alloy, as improve light, be convenient to some physics and chemistry characteristic that painted or betterment works aspect needs, as high rigidity, wear-resistant, electrical isolation, hydrophilic etc., also have new specific function (photo electric, electro permanent magnetic), need to process the surface of aluminium alloy.Existing surface-treated method has: surperficial mechanical treatment, chemical conversion treatment, surface electrochemistry are processed, spraying organism coating.And existing surface treatment effect is undesirable, can not reach engine request.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of process of surface treatment of aluminium alloy extrusions, and the aluminium alloy extrusions each side after processing all can reach engine request.
For solving above-mentioned existing technical problem, the present invention adopts following scheme: the process of surface treatment of aluminium alloy extrusions, comprise the following steps: 1), prepare by tertiary sodium phosphate, sodium carbonate, water glass, formed except oil solution, wherein the content of tertiary sodium phosphate is that the content of 65~70g/L, sodium carbonate is that the content of 30~40g/L, water glass is 10~15g/L; 2), prepare the salpeter solution of being made by nitric acid and water, the mass ratio of nitric acid and water is 100~150:850~900; 3), prepare the polishing solution being formed by sodium hydroxide, Sodium Nitrite, SODIUMNITRATE, tertiary sodium phosphate, the content of sodium hydroxide is 180~200g/L, the content of Sodium Nitrite is 145~180g/L, the content of SODIUMNITRATE is 155~200g/L, the content of tertiary sodium phosphate is 100~150g/L, when prepared by polishing solution, first with distilled water first by dissolution of sodium hydroxide, with the distilled water of 60 ℃, dissolve Sodium Nitrite, SODIUMNITRATE successively again, distilled water dissolving phosphoric acid trisodium with 100 ℃, finally mix, adding distil water is to the volume of required preparation; 4) aluminium alloy extrusions is placed in to 20-30 ℃ and takes out after processing 45~60s except oil solution, then be placed in the salpeter solution pickling 5-10s of 20-30 ℃, be finally placed in temperature and process 30~60s after washing at the polishing solution of 90~100 ℃.
As preferably, described aluminium alloy extrusions comprises following component by mass percentage: Mg:1.5%~1.9%, Si:1.2%~1.4%, Mn:0.03%~0.06%, Cu:0.20%~0.50%, Fe:0.05%~0.25%, Ti:0.03%~0.08%, Cr:0.03%~0.06%, Zr:0.03%~0.06%, P:0.12%~0.20%, Sn:0.20%~0.30%, all the other are Al.
As preferably, the content that is 40g/L, water glass except the content of tertiary sodium phosphate in the oil solution content that is 65g/L, sodium carbonate is 15g/L.
As preferably, in salpeter solution, the mass ratio of nitric acid and water is 120:880.
As preferably, in polishing solution, the content of sodium hydroxide is that the content of 180g/L, Sodium Nitrite is that the content of 145g/L, SODIUMNITRATE is that the content of 200g/L, tertiary sodium phosphate is 150g/L.
Beneficial effect:
The present invention adopts the process of surface treatment of the aluminium alloy extrusions that technique scheme provides, and the aluminium alloy extrusions each side after processing all can reach engine request.
Embodiment
The process of surface treatment of aluminium alloy extrusions, comprise the following steps: 1), prepare by tertiary sodium phosphate, sodium carbonate, water glass, formed except oil solution, wherein the content of tertiary sodium phosphate is that the content of 65~70g/L, sodium carbonate is that the content of 30~40g/L, water glass is 10~15g/L; 2), prepare the salpeter solution of being made by nitric acid and water, the mass ratio of nitric acid and water is 100~150:850~900; 3), prepare the polishing solution being formed by sodium hydroxide, Sodium Nitrite, SODIUMNITRATE, tertiary sodium phosphate, the content of sodium hydroxide is 180~200g/L, the content of Sodium Nitrite is 145~180g/L, the content of SODIUMNITRATE is 155~200g/L, the content of tertiary sodium phosphate is 100~150g/L, when prepared by polishing solution, first with distilled water first by dissolution of sodium hydroxide, with the distilled water of 60 ℃, dissolve Sodium Nitrite, SODIUMNITRATE successively again, distilled water dissolving phosphoric acid trisodium with 100 ℃, finally mix, adding distil water is to the volume of required preparation; 4) aluminium alloy extrusions is placed in to 20-30 ℃ and takes out after processing 45~60s except oil solution, then be placed in the salpeter solution pickling 5-10s of 20-30 ℃, be finally placed in temperature and process 30~60s after washing at the polishing solution of 90~100 ℃.This technique is particularly suitable for processing the aluminium alloy extrusions with following component: by mass percentage, Mg:1.5%~1.9%, Si:1.2%~1.4%, Mn:0.03%~0.06%, Cu:0.20%~0.50%, Fe:0.05%~0.25%, Ti:0.03%~0.08%, Cr:0.03%~0.06%, Zr:0.03%~0.06%, P:0.12%~0.20%, Sn:0.20%~0.30%, all the other are Al.The content that is preferably 65g/L, sodium carbonate except the content of tertiary sodium phosphate in oil solution is that the content of 40g/L, water glass is 15g/L.Preferably in salpeter solution, the mass ratio of nitric acid and water is 120:880.Preferably in polishing solution, the content of sodium hydroxide is that the content of 180g/L, Sodium Nitrite is that the content of 145g/L, SODIUMNITRATE is that the content of 200g/L, tertiary sodium phosphate is 150g/L.
Reaction principle: the reaction process of chemical rightenning, be metal in electrolyte solution from dissolution process, because the dissolution rate of metallic surface microscopic protrusions part is faster than the dissolution rate of recessed part, on the one hand, the activity of the specific activity recessed part atoms metal of the atoms metal of microscopic protrusions part is large, thereby make the dissolution rate of bossing faster than the dissolution rate of recessed part, add on the one hand, due in reaction process, there is colloidal cpd to produce, it is deposited on recessed part, dissolving to recessed part metal plays restraining effect, so the dissolution rate of microscopic protrusions part is faster than the dissolution rate of recessed part, again on the one hand, because microscopic protrusions part fully contacts with electrolyte solution, its reactant can be diffused into rapidly in solution, so microscopic protrusions part is faster than the dissolution rate of recessed part.
Commercially available aluminium material surface usually has many cuts, rough and uneven in surface, and smooth finish is poor, before making nameplate, needs polished finish, improves smooth finish.Three acid polishing liquid (phosphoric acid 70%, sulfuric acid 20%, nitric acid 10%) is commonly used in aluminum component polishing, owing to containing nitric acid composition, in polishing process, there are a large amount of oxynitrides gas evolutions, its filemot smog severe contamination air, harm operator is healthy, thus there are many chemical plant to develop one after another acid fog inhibitor, but effect is unsatisfactory.Aluminium is amphoteric metal, it can with acid-respons, again can with alkali reaction, and the present invention has overcome the shortcoming of three acid polishing liquid generation tobacco, and can effectively eliminate cut (three acid polishing liquid can not be eliminated cut), and make aluminium surface-brightening smooth, aluminium alloy is also had to sand face effect.