CN103753840B - Automatic adjustment roller banana stem squeezer - Google Patents
Automatic adjustment roller banana stem squeezer Download PDFInfo
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- CN103753840B CN103753840B CN201410022231.2A CN201410022231A CN103753840B CN 103753840 B CN103753840 B CN 103753840B CN 201410022231 A CN201410022231 A CN 201410022231A CN 103753840 B CN103753840 B CN 103753840B
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Abstract
Automatic adjustment roller banana stem squeezer of the present invention, relates to a kind of agricultural machinery equipment field, is specially banana stem pressing device.Comprise feed conveying device, feed conveying device baffle plate, control cabinet, frame overhead gage, foot rest, support, frame baffle plate, charging aperture, blow tank, frame connecting rod and support bar; Its structure is that feed conveying device baffle plate and frame baffle plate are equipped with banana stem diameter identification electro-optical system; Press mechanism is loaded on the frame baffle plate of the left and right sides by bearing block, guide rail and screw mandrel; Frame overhead gage is equipped with pressure roller adjustment System, and upper pressure roller adjustment System is connected by screw mandrel and press mechanism; Motor is loaded on base inner, and by being loaded on chain drive and press mechanism is connected; The present invention has novel structure, easy to operate, safe and reliable, energy-saving and emission-reduction, environmental protection, the feature such as economic and practical, therefore belongs to a kind of new type auto adjustment roller banana stem squeezer integrating economy and practicality.
Description
Technical field
Automatic adjustment roller banana stem squeezer of the present invention, relates to a kind of agricultural machinery equipment field, is specially banana stem pressing device.
Background technology
Banana is Musaceae Musa unifacial leaf herbaceous plant, and be the dominant species in Hainan Province tropical fruit tree, cultivated area and output all rank among the best.The banana planting area in Hainan Province in 2010 reaches 87.5 ten thousand mu, and total output 1,440,000 tons, accounts for 59% of tropical fruit (tree) total output, and the output value accounts for 55% of the whole province's tropical fruit (tree).Banana stem is the discarded object produced after banana results, and its output is suitable with banana production.Because banana stem is thick, moisture content high, banana stem many employings are rotted or field discard processing naturally, cause the great wasting of resources and problem of environmental pollution.Containing the string of high-quality in banana stem, this fibre weight is light, gas permeability strong, and economic worth is higher, and the western-style clothes of the various medium and high classes of suitable for making, shirt, necktie and various ornaments etc., also can be used to manufacture fine paper.The product being development of raw materials with banana stem fiber meet people consumption while, for increasing peasant income have found new approach.
The water content of banana stem reaches more than 95%, does not carry out processed in locality, can increase transport and storage burden.In current domestic and foreign literature, process technology and equipment, fiber aspects such as combing process technology, textile product industrialized developing, the utilization of leaf slag for comprehensive of coming unstuck are extracted to fiber and have certain scientific and technological advantage.Particularly, fiber extracts process technology comparative maturity, and existing numerous equipment patent, is also well applied.But rarely have report in the research of banana stem dehydration technology.
For problem existing in above-mentioned prior art, a kind of novel automatic adjustment roller banana stem squeezer of research and design, thus the problem existing for overcoming in prior art is very necessary.
Summary of the invention
In view of problem existing in above-mentioned prior art, the object of the invention is a kind of novel automatic adjustment roller banana stem squeezer of research and design.The wasting of resources caused in order to realization minimizing banana stem and environmental pollution, can also bring the objects such as significant economic benefit for peasant.
Technical solution of the present invention is achieved in that
Automatic adjustment roller banana stem squeezer of the present invention, comprises feed conveying device, feed conveying device baffle plate, control cabinet, frame overhead gage, foot rest, support, frame baffle plate, charging aperture, blow tank, frame connecting rod and support bar; Two frame baffle plates are loaded on the upper part of the frame left and right sides, the frame baffle plate of the left and right sides by frame connecting rod and support bar affixed; Above charging aperture between the frame baffle plate of the left and right sides, feed inlet baffle is housed; In the front portion of charging aperture, feed conveying device is housed, in the both sides of feed conveying device, feed conveying device baffle plate is housed, side feed conveying device baffle plate is equipped with control cabinet; At the rear portion of frame baffle plate, blow tank is housed; Foot rest is equipped with in the bight, four, bottom of support; It is characterized in that described feed conveying device baffle plate and frame baffle plate being equipped with banana stem diameter identification electro-optical system; Press mechanism is loaded on the frame baffle plate of the left and right sides by bearing block, guide rail and screw mandrel; Frame overhead gage is equipped with pressure roller adjustment System, and upper pressure roller adjustment System is connected by screw mandrel and press mechanism; Motor is loaded on base inner, and is connected by chain drive and press mechanism;
Banana stem diameter identification electro-optical system of the present invention comprises optical transmitting set, receiver, metal induction frame and metal inductive probe; Optical transmitting set is loaded on the middle part of side feed conveying device baffle plate, and receiver is loaded on the feed conveying device baffle plate of optical transmitting set right opposite; Metal inductive probe and optical transmitting set are arranged on the end of the Ith grade of upper pressure roller shaft of same side frame baffle plate; Metal induction frame is arranged on immediately below metal inductive probe;
Press mechanism of the present invention comprises at least three pairs of pressure roller pairs; The rotating shaft of 6 pressure rollers of three pairs of pressure roller pairs is loaded on the frame baffle plate of the left and right sides respectively; Wherein the Ith grade of lower compression roller, the IIth grade of lower compression roller and the IIIth grade of lower compression roller level are fixedly mounted on the bottom between the frame baffle plate of the left and right sides; Bearing block is equipped with respectively in the pressure roller shaft both sides of the Ith grade of upper pressure roller, the IIth grade of upper pressure roller and the IIIth grade of upper pressure roller; Bearing block top is connected with screw lift respectively; Bearing block fills on the guide rail of frame baffle plate outside, the left and right sides respectively, and bearing block moves up and down along guide rail under the drive of screw mandrel;
Upper pressure roller adjustment System of the present invention comprises pressure roller automatic adjustment system and the manual adjustment System of upper pressure roller; Upper pressure roller automatic adjustment system comprises adjustment servomotor, shaft coupling, connecting rod, screw lift, belt pulley and synchronous belt; Adjustment servomotor is arranged on above frame overhead gage, and is connected with connecting rod by shaft coupling; The two ends of connecting rod are connected with the worm screw of the screw lift inside on the IIth grade of upper pressure roller top, and belt pulley is equipped with at connecting rod two ends; The screw lift on the Ith grade of upper pressure roller top is equipped with the belt pulley be connected with worm screw, and two belt pulleys are connected by synchronous belt; The manual adjustment System of upper pressure roller comprises connecting rod and handwheel; Connecting rod two ends are connected with the worm screw in screw lift, in one end of connecting rod, handwheel are housed;
Chain drive of the present invention comprises duplex chain wheel, simple chainwheel, feed conveying device rear axle sprocket wheel, roller and chain; At the homonymy axle head of 6 pressure rollers of three pairs of pressure roller pairs, a duplex chain wheel is respectively housed; Feed conveying device rear axle sprocket wheel is loaded on feed conveying device rear axle; Roller is loaded on and is arranged on frame baffle plate, is positioned at the rear portion of frame baffle plate near the position of frame overhead gage; The axial connecting line same level line angle degree of the center of roller and the IIIth grade of lower compression roller is close to 90 °; At the axle head of the Ith grade of lower compression roller, a simple chainwheel is also housed; The output chain gear of motor forms Chain conveyer by the duplex chain wheel of chain and the Ith grade of lower compression roller axle head; The duplex chain wheel of the Ith grade of lower compression roller axle head forms Chain conveyer by the duplex chain wheel of chain and the IIth grade of lower compression roller axle head; Duplex chain wheel and the roller of the IIth grade of lower compression roller and the IIIth grade of lower compression roller axle head form Chain conveyer by chain; Utilize the mode adding roller, convert the rotation direction of the IIIth grade of lower compression roller to meet technological requirement direction, the rate of tension of chain is adjusted by roller; The duplex chain wheel of the IIIth grade of upper pressure roller and the IIth grade of upper pressure roller axle head forms Chain conveyer by chain; Rotation direction is identical with the IIIth grade of upper pressure roller, and rate of tension is by the elastic tension centering block auto-compensation arranged above driving chain; IIth grade of upper pressure roller forms Chain conveyer with the duplex chain wheel of the Ith grade of upper pressure roller axle head by chain, and rotation direction is identical with the IIth grade of upper pressure roller, the Ith grade of upper pressure roller due to the IIth grade of upper pressure roller synchronization lifting, do not establish tensioning apparatus; Heavy-load bending plate chain bar selected by chain.
The axial connecting line of the Ith grade of lower compression roller of the present invention, the IIth grade of lower compression roller and the IIIth grade of lower compression roller is horizontal line, is 28-55 ° of angle with the IIIth grade of upper pressure roller, the IIth grade of upper pressure roller and the Ith grade of upper pressure roller axial connecting line; The distance of shaft centers of the Ith grade of upper pressure roller and the Ith grade of lower compression roller is 300-642mm.
The diameter of the Ith grade of lower compression roller of the present invention, the IIth grade of lower compression roller, the IIIth grade of lower compression roller, the Ith grade of upper pressure roller, the IIth grade of upper pressure roller and the IIIth grade of upper pressure roller is 200mm-320mm, and thickness is formed at more than 20mm or by solid pressure roller; Adopt stainless steel material or No. 37 steel, prevent the banana stem juice brown stain of collecting, the face of cylinder of pressure roller is uniformly distributed isosceles triangle straight-tooth vertically, tooth angle is 37-60 °, tooth depth scope is at 4-7mm, and prune a part in crown place, tooth top leaves certain width, width is 1-2mm, and the bottom of groove also answers car to go out the width the same with tooth top.
Support of the present invention is equipped with catch tray, and catch tray is that drawer-type structure is equipped with adapter mouth, is vertically installed with filter structure.
Transmission device of the present invention adopts pair of chain drive, and power set adopt a motor, and motor power (output) will at more than 10kW, can speed governing arbitrarily, and the rotating speed of three grades of pressure roller pairs controls at 3-5 rev/min.Motor is arranged on the middle part of the lower floor of pedestal.
Interstice coverage between every one-level pressure roller pair of three grades of pressure roller pairs of the present invention is 10-20mm.
The frame baffle plate of the frame left and right sides of the present invention has lifting groove, and for placing installation shaft bearing, and leave enough spacing and make each upper pressure roller shaft bearing block can vertically movement up and down, moving range be at 0-242mm.
Chain drive of the present invention adopts pair of chain drive mechanism; Namely at the homonymy axle head of 6 pressure rollers of three pairs of pressure roller pairs, two duplex chain wheels are respectively housed; Chain strip adoption double precision roller chain during employing pair of chain drive mechanism.
During operation, power is passed to feeding web, three grades of press mechanisms by double strand chain and sprocket wheel by the motor of dynamical system respectively.Banana stalk feeds charging aperture through conveyer belt, enter successively the Ith grade of pressure roller pair, the IIth grade of pressure roller pair, the IIIth grade of pressure roller adjutant banana stalk water partial pressure squeeze out, collected by the liquid dish under support, banana stalk after three grades of press dewaterings is discharged from blow tank, collects the banana stalk after dehydration and carries out following process process.
Banana stem diameter identification electro-optical system is housed in charging aperture front end, the diameter of banana stem can be detected, by signal feedback to control system, the signal that control system is next according to transmission again, upper pressure roller automatic adjustment system, the height of pressure roller in adjustment; Also can to detect in banana stem whether doped with the impurity of metal, and can shut down at any time according to detectable signal, prevent metal impurities from entering into equipment destruction equipment.
Catch tray is equipped with adapter mouth, can external aqueduct, by stand-by for the juice collection flowed in catch tray.
Advantage of the present invention is apparent, is mainly manifested in:
1, the present invention's whole process adopts Automated condtrol, reduces the labour intensity of operator;
2, banana stem diameter identification electro-optical system is equipped with in the present invention, regulates the spacing of upper and lower pressure roller with this, ensures the completeness of squeezing;
3, banana stem diameter identification electro-optical system is equipped with in the present invention, avoids metal impurities access arrangement, has ensured the normal operation of equipment;
4, the upper pressure roller axial connecting line of three grades of pressure roller pairs of the present invention and lower compression roller axial connecting line form 35-55 degree angle, ensure that the progressive squeezing of banana stem, ensure that the completeness of squeezing.
The present invention realizes the process that banana stem anhydrates automatically, preserves the integrality of banana stem fiber, collects the juice sloughed.Banana fiber is very long, and the scope be suitable for is extremely extensive.Banana stem, can directly as weaving through the preliminary working of native system, papermaking raw material.The all right later use of the juice collected, effective component extracting.Reduced the middle cost of banana stem utilization by the design, Optimum utilization process, promote the comprehensive utilization of banana stalk, promote the raw material adjustment of textile industry and paper-making industry, realize energy-saving and emission-reduction, thus there are the economic results in society of reality.Meanwhile, protection of the environment, realizes green industry and produces and energy-saving and emission-reduction.
The present invention has novel structure, easy to operate, safe and reliable, energy-saving and emission-reduction, environmental protection, the advantage such as economic and practical, and it puts goods on the market in enormous quantities and will produce positive social benefit and significant economic benefit.
Accompanying drawing explanation
The present invention has 6 width accompanying drawings, wherein:
Accompanying drawing 1 structural representation of the present invention;
Accompanying drawing 2 right hand external view of the present invention;
Accompanying drawing 3 is right side cross-sectional view of the present invention;
Accompanying drawing 4 is cut away left side view of the present invention;
Accompanying drawing 5 is pressure roller stereogram of the present invention;
Accompanying drawing 6 is pressure roller sectional view of the present invention;
Accompanying drawing 7 is the A portion enlarged drawing of accompanying drawing 6.
In the drawings: 1, feed conveying device 2, feed conveying device baffle plate 3, control cabinet 4, optical transmitting set 5, metal induction frame 6, metal inductive probe 7, charging aperture 8, feed inlet baffle 9, frame overhead gage 10, screw lift 11, synchronous belt 12, belt pulley 13, screw lift 14, handwheel 15, shaft coupling 16, adjustment servomotor 17, connecting rod 18, roller 19, blow tank 20, duplex chain wheel 21, simple chainwheel 22, feed conveying device rear axle sprocket wheel 23, foot rest 24, support 25, frame baffle plate 26, frame connecting rod 27, receiver 28, screw mandrel 29, bearing block 30, guide rail 31, catch tray 32, pressure roller shaft 33, support bar 34, installation shaft bearing 35, lifting groove 36, IIIth grade of lower compression roller 37, IIIth grade of upper pressure roller 38, IIth grade of upper pressure roller 39, Ith grade of upper pressure roller 40, Ith grade of lower compression roller 41, IIth grade of lower compression roller 42, output chain gear 43, motor 44, filter structure.
Detailed description of the invention
Specific embodiments of the invention as shown in drawings, automatic adjustment roller banana stem squeezer, comprises feed conveying device 1, feed conveying device baffle plate 2, control cabinet 3, frame overhead gage 9, foot rest 23, support 24, frame baffle plate 25, charging aperture 7, blow tank 19, frame connecting rod 26 and support bar 33; Two frame baffle plates 25 are loaded on the left and right sides, support 24 top, the frame baffle plate of the left and right sides 25 by frame connecting rod 26 and support bar 33 affixed; Above charging aperture 7 between the frame baffle plate 25 of the left and right sides, feed inlet baffle 8 is housed; In the front portion of charging aperture 7, feed conveying device 1 is housed, in the both sides of feed conveying device 1, feed conveying device baffle plate 2 is housed, side feed conveying device baffle plate 2 is equipped with control cabinet 3; At the rear portion of frame baffle plate 25, blow tank 19 is housed; Foot rest 23 is equipped with in the bight, four, bottom of support 24; It is characterized in that described feed conveying device baffle plate 2 and frame baffle plate 25 being equipped with banana stem diameter identification electro-optical system; Press mechanism is loaded on the frame baffle plate 25 of the left and right sides by bearing block 29, guide rail 30 and screw mandrel 28; Frame overhead gage 9 is equipped with pressure roller adjustment System, and upper pressure roller adjustment System is connected by screw mandrel 28 and press mechanism; It is inner that motor is loaded on support 24, and be connected by chain drive and press mechanism;
Banana stem diameter identification electro-optical system comprises optical transmitting set 4, receiver 27, metal induction frame 5 and metal inductive probe 6; Optical transmitting set 4 is loaded on the middle part of side feed conveying device baffle plate 2, and receiver 27 is loaded on the feed conveying device baffle plate 2 of optical transmitting set 4 right opposite; Metal inductive probe 6 and optical transmitting set 4 are arranged on the end of the Ith grade of upper pressure roller shaft of same side frame baffle plate 25; Metal induction frame 5 is arranged on immediately below metal inductive probe 6;
Press mechanism comprises at least three pairs of pressure roller pairs; The rotating shaft of 6 pressure rollers of three pairs of pressure roller pairs is loaded on the frame baffle plate 25 of the left and right sides respectively; Wherein the Ith grade of lower compression roller 40, the IIth grade of lower compression roller 41 and the IIIth grade of lower compression roller 36 level are fixedly mounted on the bottom between left and right sides frame baffle plate 25; Pressure roller shaft 32 both sides of the Ith grade of upper pressure roller 39, the IIth grade of upper pressure roller 38 and the IIIth grade of upper pressure roller 37 are equipped with bearing block 29 respectively; Bearing block 29 top is connected with screw lift respectively; Bearing block 29 fills on the guide rail 30 of frame baffle plate 25 outside, the left and right sides respectively, and bearing block 29 moves up and down along guide rail 30 under the drive of screw mandrel 28;
Upper pressure roller adjustment System comprises pressure roller automatic adjustment system and the manual adjustment System of upper pressure roller; Upper pressure roller automatic adjustment system comprises adjustment servomotor 16, shaft coupling 15, connecting rod 17, screw lift 13, belt pulley 12 and synchronous belt 11; Adjustment servomotor 16 is arranged on above frame overhead gage 9, and is connected with connecting rod 17 by shaft coupling 15; The two ends of connecting rod 17 are connected with the worm screw of screw lift 13 inside on the IIth grade of upper pressure roller 38 top, and belt pulley 12 is equipped with at connecting rod 17 two ends; The screw lift 10 on the Ith grade of upper pressure roller 39 top is equipped with the belt pulley be connected with worm screw, and two belt pulleys 12 are connected by synchronous belt 11; The manual adjustment System of upper pressure roller comprises connecting rod 20 and handwheel 14; Connecting rod 20 two ends are connected with the worm screw in screw lift 10, in one end of connecting rod, handwheel 14 are housed;
Chain drive comprises duplex chain wheel 20, simple chainwheel 21, feed conveying device rear axle sprocket wheel 22, roller 18 and chain; At the homonymy axle head of 6 pressure rollers of three pairs of pressure roller pairs, a duplex chain wheel 20 is respectively housed; Feed conveying device rear axle sprocket wheel 22 is loaded on feed conveying device rear axle; Roller 18 is loaded on and is arranged on frame baffle plate 25, is positioned at the rear portion of frame baffle plate 25 near the position of frame overhead gage 9; The axial connecting line same level line angle degree of the center of roller 18 and the IIIth grade of lower compression roller 36 is close to 90 °; At the axle head of the Ith grade of lower compression roller 40, a simple chainwheel 21 is also housed; The output chain gear 42 of motor 43 forms Chain conveyer by the duplex chain wheel 20 of chain and the Ith grade of lower compression roller 40 axle head; The duplex chain wheel 20 of the Ith grade of lower compression roller 40 axle head forms Chain conveyer by the duplex chain wheel 20 of chain and the IIth grade of lower compression roller 41 axle head; Duplex chain wheel 20 and the roller 18 of the IIth grade of lower compression roller 41 and the IIIth grade of lower compression roller 36 axle head form Chain conveyer by chain; Utilize the mode adding roller 18, convert the rotation direction of the IIIth grade of lower compression roller 36 to meet technological requirement direction, the rate of tension of chain is adjusted by roller 18; The duplex chain wheel 20 of the IIIth grade of upper pressure roller 37 and the IIth grade of upper pressure roller 38 axle head forms Chain conveyer by chain; Rotation direction is identical with the IIIth grade of upper pressure roller 37, and rate of tension is by the elastic tension centering block auto-compensation arranged above driving chain; IIth grade of upper pressure roller 38 forms Chain conveyer with the duplex chain wheel 20 of the Ith grade of upper pressure roller 39 axle head by chain, and rotation direction is identical with the IIth grade of upper pressure roller 38, the Ith grade of upper pressure roller 39 due to the IIth grade of upper pressure roller 38 synchronization lifting, can not tensioning apparatus be established; Heavy-load bending plate chain bar selected by chain.
The axial connecting line of the Ith grade of lower compression roller 40, the IIth grade of lower compression roller 41 and the IIIth grade of lower compression roller 36 is horizontal line, is 35 ° of angles with the IIIth grade of upper pressure roller 37, the IIth grade of upper pressure roller 38 and the Ith grade of upper pressure roller 39 axial connecting line; The distance of shaft centers of the Ith grade of upper pressure roller 39 and the Ith grade of lower compression roller 40 is 500mm.
The diameter of the Ith grade of lower compression roller 40, the IIth grade of lower compression roller 41, the IIIth grade of lower compression roller 36, the Ith grade of upper pressure roller 39, the IIth grade of upper pressure roller 38 and the IIIth grade of upper pressure roller 37 is 245mm, and thickness is formed at more than 20mm or by solid pressure roller; Adopt stainless steel material or No. 37 steel, prevent the banana stem juice brown stain of collecting, the face of cylinder of pressure roller is uniformly distributed isosceles triangle straight-tooth vertically, tooth angle is 60 °, tooth depth scope is at 4mm, and prune a part in crown place, tooth top leaves certain width, width is 1mm, and the bottom of groove also answers car to go out the width the same with tooth top.
Support 24 is equipped with catch tray 31, catch tray 31 is equipped with adapter mouth for drawer-type structure, is vertically installed with filter structure 44.
Transmission device adopts pair of chain drive, and power set adopt a motor, and motor power (output) will at more than 10kW, can speed governing arbitrarily, and the rotating speed of three grades of pressure roller pairs controls at 5 revs/min.Motor is arranged on the middle part of the lower floor of pedestal.
Interstice coverage between every one-level pressure roller pair of three grades of pressure roller pairs is 10mm.
The frame baffle plate 25 of the frame left and right sides has lifting groove 35, for placing installation shaft bearing 34, and leave enough spacing and make each upper pressure roller shaft bearing block can vertically movement up and down, moving range be at 50mm.
Chain drive adopts pair of chain drive mechanism; Namely at the homonymy axle head of 6 pressure rollers of three pairs of pressure roller pairs, two duplex chain wheels 20 are respectively housed; Chain strip adoption double precision roller chain during employing pair of chain drive mechanism.
The above; be only preferably detailed description of the invention of the present invention; but protection scope of the present invention is not limited thereto; allly be familiar with those skilled in the art in technical scope disclosed by the invention, be equal to replace or change according to technical scheme of the present invention and design of the present invention thereof and all should be encompassed within protection scope of the present invention.
Claims (7)
1. automatically adjust a roller banana stem squeezer, comprise feed conveying device (1), feed conveying device baffle plate (2), control cabinet (3), frame overhead gage (9), foot rest (23), support (24), frame baffle plate (25), charging aperture (7), blow tank (19), frame connecting rod (26) and support bar (33); Two frame baffle plates (25) are loaded on support (24) left and right sides, top, the frame baffle plate (25) of the left and right sides by frame connecting rod (26) and support bar (33) affixed; Feed inlet baffle (8) is equipped with in charging aperture (7) top between the frame baffle plate (25) of the left and right sides; In the front portion of charging aperture (7), feed conveying device (1) is housed, in the both sides of feed conveying device (1), feed conveying device baffle plate (2) is housed, side feed conveying device baffle plate (2) is equipped with control cabinet (3); At the rear portion of frame baffle plate (25), blow tank (19) is housed; Foot rest (23) is equipped with in the bight, four, bottom of support (24); It is characterized in that described feed conveying device baffle plate (2) and frame baffle plate (25) are equipped with banana stem diameter identification electro-optical system; Press mechanism is loaded on the frame baffle plate (25) of the left and right sides by bearing block (29), guide rail (30) and screw mandrel (28); Frame overhead gage (9) is equipped with upper pressure roller adjustment System, and upper pressure roller adjustment System is connected by screw mandrel (28) and press mechanism; It is inner that motor is loaded on support (24), and be connected by chain drive and press mechanism;
Described banana stem diameter identification electro-optical system comprises optical transmitting set (4), receiver (27), metal induction frame (5) and metal inductive probe (6); Optical transmitting set (4) is loaded on the middle part of side feed conveying device baffle plate (2), and receiver (27) is loaded on the feed conveying device baffle plate (2) of optical transmitting set (4) right opposite; Metal inductive probe (6) and optical transmitting set (4) are arranged on the end of the Ith grade of upper pressure roller shaft of same side frame baffle plate (25); Metal induction frame (5) is arranged on immediately below metal inductive probe (6);
Described press mechanism comprises at least three pairs of pressure roller pairs; The rotating shaft of 6 pressure rollers of three pairs of pressure roller pairs is loaded on the frame baffle plate (25) of the left and right sides respectively; Wherein the Ith grade of lower compression roller (40), the IIth grade of lower compression roller (41) and the IIIth grade of lower compression roller (36) level are fixedly mounted on the bottom between left and right sides frame baffle plate (25); Pressure roller shaft (32) both sides of the Ith grade of upper pressure roller (39), the IIth grade of upper pressure roller (38) and the IIIth grade of upper pressure roller (37) are equipped with bearing block (29) respectively; Bearing block (29) top is connected with screw lift respectively; Bearing block (29) fills on the outside guide rail (30) in left and right sides frame baffle plate (25) respectively, and bearing block (29) moves up and down along guide rail (30) under the drive of screw mandrel (28);
Described upper pressure roller adjustment System comprises pressure roller automatic adjustment system and the manual adjustment System of upper pressure roller; Upper pressure roller automatic adjustment system comprises adjustment servomotor (16), shaft coupling (15), connecting rod (17), screw lift (13), belt pulley (12) and synchronous belt (11); Adjustment servomotor (16) is arranged on frame overhead gage (9) top, and is connected with connecting rod (17) by shaft coupling (15); The worm screw that the two ends of connecting rod (17) are inner with the screw lift (13) on the IIth grade of upper pressure roller (38) top is connected, and belt pulley (12) is equipped with at connecting rod (17) two ends; The screw lift (10) on the Ith grade of upper pressure roller (39) top is equipped with the belt pulley be connected with worm screw, and two belt pulleys (12) are connected by synchronous belt (11); The manual adjustment System of upper pressure roller comprises connecting rod (17) and handwheel (14); Connecting rod (17) two ends are connected with the worm screw in screw lift (10), and handwheel (14) is housed in one end of connecting rod;
Described chain drive comprises duplex chain wheel (20), simple chainwheel (21), feed conveying device rear axle sprocket wheel (22), roller (18) and chain; At the homonymy axle head of 6 pressure rollers of three pairs of pressure roller pairs, a duplex chain wheel (20) is respectively housed; Feed conveying device rear axle sprocket wheel (22) is loaded on feed conveying device rear axle; Roller (18) is loaded on and is arranged on frame baffle plate (25), is positioned at the position of rear portion near frame overhead gage (9) of frame baffle plate (25); The axial connecting line same level line angle degree of the center of roller (18) and the IIIth grade of lower compression roller (36) is close to 90 °; At the axle head of the Ith grade of lower compression roller (40), a simple chainwheel (21) is also housed; The output chain gear (42) of motor (43) forms Chain conveyer by the duplex chain wheel (20) of chain and the Ith grade of lower compression roller (40) axle head; The duplex chain wheel (20) of the Ith grade of lower compression roller (40) axle head forms Chain conveyer by the duplex chain wheel (20) of chain and the IIth grade of lower compression roller (41) axle head; Duplex chain wheel (20) and the roller (18) of the IIth grade of lower compression roller (41) and the IIIth grade of lower compression roller (36) axle head form Chain conveyer by chain; Utilization adds the mode of roller (18), converts the rotation direction of the IIIth grade of lower compression roller (36) to meet technological requirement direction, and the rate of tension of chain is adjusted by roller (18); IIIth grade of upper pressure roller (37) forms Chain conveyer with the duplex chain wheel (20) of the IIth grade of upper pressure roller (38) axle head by chain; Rotation direction is identical with the IIIth grade of upper pressure roller (37), and rate of tension is by the elastic tension centering block auto-compensation arranged above driving chain; IIth grade of upper pressure roller (38) forms Chain conveyer with the duplex chain wheel (20) of the Ith grade of upper pressure roller (39) axle head by chain, rotation direction is identical with the IIth grade of upper pressure roller (38), on Ith grade, pressure roller (39) is owing to going up pressure roller (38) synchronization lifting with the IIth grade, does not establish tensioning apparatus; Heavy-load bending plate chain bar selected by chain;
The axial connecting line of the Ith grade of described lower compression roller (40), the IIth grade of lower compression roller (41) and the IIIth grade of lower compression roller (36) is horizontal line, is 28-55 ° of angle with the IIIth grade of upper pressure roller (37), the IIth grade of upper pressure roller (38) and the Ith grade of upper pressure roller (39) axial connecting line; Ith grade of upper pressure roller (39) is 300-642mm with the distance of shaft centers of the Ith grade of lower compression roller (40).
2. automatic adjustment roller banana stem squeezer according to claim 1, it is characterized in that the Ith grade of described lower compression roller (40), the IIth grade of lower compression roller (41), the IIIth grade of lower compression roller (36), the Ith grade of upper pressure roller (39), the IIth grade of upper pressure roller (38) and the IIIth grade of upper pressure roller (37) diameter be 200mm-320mm, thickness is formed at more than 20mm or by solid pressure roller; Adopt stainless steel material, prevent the banana stem juice brown stain of collecting, the face of cylinder of pressure roller is uniformly distributed isosceles triangle straight-tooth vertically, tooth angle is 37-60 °, tooth depth scope is at 4-7mm, and prune a part in crown place, tooth top leaves certain width, width is 1-2mm, and the bottom of groove also answers car to go out the width the same with tooth top.
3. automatic adjustment roller banana stem squeezer according to claim 1, it is characterized in that described support (24) is equipped with catch tray (31), catch tray (31) is equipped with adapter mouth for drawer-type structure, is vertically installed with filter structure (44).
4. automatic adjustment roller banana stem squeezer according to claim 1, is characterized in that described motor (43) power is at more than 10kW, can speed governing arbitrarily, and the rotating speed of three grades of pressure roller pairs controls at 3-5 rev/min; Motor is arranged on the middle part of the lower floor of pedestal.
5. automatic adjustment roller banana stem squeezer according to claim 4, the interstice coverage between the every one-level pressure roller pair that it is characterized in that three grades of described pressure roller pairs is 10-20mm.
6. automatic adjustment roller banana stem squeezer according to claim 1, the frame baffle plate (25) that it is characterized in that the described frame left and right sides has lifting groove (35), for placing installation shaft bearing (34), and leave enough spacing and make each upper pressure roller shaft bearing block can vertically movement up and down, moving range is at 0-242mm.
7. automatic adjustment roller banana stem squeezer according to claim 1, is characterized in that described chain drive adopts pair of chain drive mechanism; Namely at the homonymy axle head of 6 pressure rollers of three pairs of pressure roller pairs, two duplex chain wheels (20) are respectively housed; Chain strip adoption double precision roller chain during employing pair of chain drive mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410022231.2A CN103753840B (en) | 2014-01-17 | 2014-01-17 | Automatic adjustment roller banana stem squeezer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410022231.2A CN103753840B (en) | 2014-01-17 | 2014-01-17 | Automatic adjustment roller banana stem squeezer |
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| CN103753840A CN103753840A (en) | 2014-04-30 |
| CN103753840B true CN103753840B (en) | 2015-09-16 |
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| CN104014405B (en) * | 2014-06-11 | 2016-02-17 | 徐州富阳能源科技有限公司 | Wood-plastic formwork flour mill |
| CN104527122B (en) * | 2014-12-03 | 2015-12-02 | 海南大学 | Become spiral banana stalk integrating solid forming machine |
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| CN106758444A (en) * | 2016-12-11 | 2017-05-31 | 广西中粮生物质能源有限公司 | A kind of cellulose substances mechanical dehydration device |
| CN107385518B (en) * | 2017-07-13 | 2019-04-23 | 海南大学 | Bispin is to stripping formula banana stem fiber extractor |
| CN109046655A (en) * | 2018-07-23 | 2018-12-21 | 海南大学 | One kind, which can retreat, throws formula tropical crops materials crusher |
| CN108914265A (en) * | 2018-09-06 | 2018-11-30 | 浙江绿洲纺织有限公司 | A kind of combing machine for fur material pressing device |
| CN112342320B (en) * | 2020-10-16 | 2023-09-01 | 邓州市荣冠农业科技有限公司 | Sweet sorghum stalk squeezes device |
| CN113580307B (en) * | 2021-08-19 | 2022-05-06 | 成都市旭太建材有限公司 | Door and window manufacturing equipment and manufacturing method thereof |
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| US4125070A (en) * | 1976-04-27 | 1978-11-14 | Besnard Rene | Press for squeezing juice from ligneous plants and material |
| GB2230972A (en) * | 1989-04-26 | 1990-11-07 | Walchandnagar Ind Ltd | Sugar cane mill roller and manufacture thereof |
| CN102059816A (en) * | 2010-11-18 | 2011-05-18 | 李登平 | Waste extruder |
| CN202498755U (en) * | 2012-03-20 | 2012-10-24 | 彭鹏 | Improved straw juicing forming press |
| CN103229635A (en) * | 2013-05-07 | 2013-08-07 | 海南大学 | Rolling and chopping combined banana straw crushing and returning machine |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4125070A (en) * | 1976-04-27 | 1978-11-14 | Besnard Rene | Press for squeezing juice from ligneous plants and material |
| GB2230972A (en) * | 1989-04-26 | 1990-11-07 | Walchandnagar Ind Ltd | Sugar cane mill roller and manufacture thereof |
| CN102059816A (en) * | 2010-11-18 | 2011-05-18 | 李登平 | Waste extruder |
| CN202498755U (en) * | 2012-03-20 | 2012-10-24 | 彭鹏 | Improved straw juicing forming press |
| CN103229635A (en) * | 2013-05-07 | 2013-08-07 | 海南大学 | Rolling and chopping combined banana straw crushing and returning machine |
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| CN103753840A (en) | 2014-04-30 |
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