CN103752565A - Metal wires surface cleaning device - Google Patents
Metal wires surface cleaning device Download PDFInfo
- Publication number
- CN103752565A CN103752565A CN201410051555.9A CN201410051555A CN103752565A CN 103752565 A CN103752565 A CN 103752565A CN 201410051555 A CN201410051555 A CN 201410051555A CN 103752565 A CN103752565 A CN 103752565A
- Authority
- CN
- China
- Prior art keywords
- cleaning device
- metal wire
- air ion
- exhaust outlet
- collection box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 56
- 239000002184 metal Substances 0.000 title claims abstract description 34
- 239000000463 material Substances 0.000 claims description 15
- 230000001351 cycling effect Effects 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 3
- 239000002470 thermal conductor Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 239000003513 alkali Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0064—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
- B08B7/0071—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses a metal wires surface cleaning device. The metal wires surface cleaning device comprises a heating device for metal wires to go through, a friction cleaning device and an air ion cleaning device. The heating device comprises thermostat controlled spiral resistance wires and a gas cycle mechanism, the friction cleaning device comprises a spring brush rotating in a high speed driven by a motor, and the air ion cleaning device comprises a circular-shaped washer and an air ion generator. The heating device, the friction cleaning device and the air ion cleaning device are arranged inside a closed box, air outlets which correspond to the heating device and the air ion cleaning device are formed in the closed box, a slag-drip opening which corresponds to the friction cleaning device is formed in the closed box, and the air outlets and the slag-drip opening are communicated with a recycling filter device through a collector. The metal wires surface cleaning device can clean efficiently, save energy and protect environment, has small used space, use less staffs and is high in work efficiency.
Description
(1) technical field:
The present invention relates to the processing of metal wire material surface, be specially a kind of metal wire material surface cleaning equipment.
(2) background technology:
In metal wire rod production process, the clean of metal wire material surface is a very important process procedure.According to technological requirement, the residual lubricating grease after the residual oxide of metal wire material surface or metal wire drawing thoroughly be removed, just can carry out new coated layer and process or products storage.
At present general cleaning procedure adopts pickling, alkali cleaning or Ultrasonic Cleaning.
Pickling and alkali cleaning are all that chemical mode cleans, and have chemical vaporization deposits yields in cleaning process, and working environment is caused to certain pollution, complex operation.
Although Ultrasonic Cleaning can environmental protection, ultrasonic equipment area occupied is large, and input cost is high, has greatly hindered the scope of application in market.
(3) summary of the invention:
For the deficiencies in the prior art, the present invention proposes a kind of metal wire material surface cleaning equipment that adopts physical method to process metal wire material surface.
Can realize the metal wire material surface cleaning equipment of above-mentioned purpose, comprise the heater that allows metal wire rod run through to pass through, frictional cleaning device and air ion cleaning device, described heater comprises thermostatically controlled spiral resistance wire and gas cycling mechanism, described spiral resistance wire surface coverage heatproof insulating thermal conductor; Described frictional cleaning device comprises the spring hairbrush by driven by motor High Rotation Speed; Described air ion cleaning device comprises that annular is put on the skin and washes device and generator of aeroion; For preventing spot welding, described heater, frictional cleaning device and air ion cleaning device are located in airtight casing, corresponding heater and air ion cleaning device are offered exhaust outlet on airtight casing, corresponding frictional cleaning is installed on airtight casing offers slag-drip opening, and described exhaust outlet and slag-drip opening are communicated with and are reclaimed filter by collector.
A kind of structure of described recovery filter comprises vortex fan and collection box, and the suction opeing of described vortex fan is communicated with the outlet of collector, and the exhaust outlet of vortex fan is communicated with the import of collection box, on described collection box, offers exhaust outlet.
Described collection box is provided with the mechanism that removes residue, the residue in can periodic cleaning collection box.
For making compact conformation, described collector is located at airtight casing below, and described exhaust outlet and slag-drip opening are opened in the bottom of airtight casing.
The beneficial effect of the invention:
Metal wire material surface cleaning equipment of the present invention adopts the mode of on-line automatic cleaning to carry out cleaning to metal wire material surface, thereby it is little to reach usage space, and clean density is high, and environmental protection is saved manpower, the object of raising the efficiency.
(4) accompanying drawing explanation:
Fig. 1 is the structural representation of one embodiment of the present invention
Figure number sign: 1, metal wire rod; 2, heater; 2-1, spiral resistance wire; 3, frictional cleaning device; 4, air ion cleaning device; 5, airtight casing; 6, collector; 7, vortex fan; 8, collection box; 9, motor; 10, pulley transmission mechanism; 11, shaft coupling; 12, frame.
(5) specific embodiment:
Below in conjunction with accompanying drawing illustrated embodiment, technical scheme of the present invention is described further.
Metal wire material surface cleaning equipment of the present invention comprises the airtight casing 5 of being located in frame 12, and described airtight casing 5 inside are provided with independently compartment of three of left, center, right, as shown in Figure 1.
The first compartment inside is provided with heater 2, and described heater 2 comprises thermostatically controlled spiral resistance wire 2-1 and gas cycling mechanism, described spiral resistance wire 2-1 surface coverage heatproof insulating thermal conductor, and exhaust outlet is offered in this compartment bottom; The second compartment inside is provided with frictional cleaning device 3, described frictional cleaning device 3 comprises the spring hairbrush of the High Rotation Speed being driven by pulley transmission mechanism 10 by motor 9, the two ends rotating shaft of described spring hairbrush is installed by two shaft coupling 11, open the conveniently replaced spring hairbrush of shaft coupling 11 of one end, slag-drip opening is offered in this compartment bottom; The 3rd compartment inside is provided with air ion cleaning device 4, and described air ion cleaning device 4 comprises that annular is put on the skin and wash device and generator of aeroion, and exhaust outlet is offered in this compartment bottom; Described heater 2, frictional cleaning device 3 and air ion cleaning device 4 levels coaxially arrange, and can allow metal wire rod 1 be open to traffic, described metal wire rod 1 by time should without distortion, non-jitter, as shown in Figure 1.
In the frame 12 of described airtight casing 5 belows, be provided with collector 6 and reclaim filter, described collector 6 is a funnel, and airtight casing 5 bottoms that are connected to suitable for reading of funnel cover exhaust outlet and the slag-drip opening of three compartments; Described recovery filter comprises in vortex fan 7 and drawer type collection box 8(establishes screen pack), the suction opeing of described vortex fan 7 is by the end opening of pipeline connection funnel, the exhaust outlet of described vortex fan 7 is by the import of pipeline connection collection box 8, the exhaust outlet of described collection box 8 is derived outside frame 12, as shown in Figure 1 by pipeline.
The course of work of the present invention:
When 1, metal wire rod 1 is by heater 2, constant temperature heats to melt to the lubricating grease of metal wire rod 1 surface adhesion to be processed.
When 2, metal wire rod 1 is by frictional cleaning device 3, spring hairbrush carries out High Rotation Speed to the metal wire rod 1 by the pre-heat treatment to be put on the skin and wipes away, and proportional amplification compressed air is removed metal wire rod 1 remaining oxide and the lubricating grease in surface.
When 3, metal wire rod 1 is by air ion cleaning device 4, annular is put on the skin and is washed device and air ion that secondary is carried out in metal wire rod 1 surface is clean and cooling.
4, the spot air that cleaning obtains is recycled to collection box 8 through vortex fan 7, and residue is assembled otherwise processed in collection box 8, and the residual gas after filtration is discharged from collection box 8.
5, the present invention is equipped with a key automatic control system, and all devices are controlled by control system.
Claims (4)
1. metal wire material surface cleaning equipment, it is characterized in that: comprise the heater (2) that allows metal wire rod (1) run through to pass through, frictional cleaning device (3) and air ion cleaning device (4), described heater comprises thermostatically controlled spiral resistance wire (2-1) and gas cycling mechanism, described spiral resistance wire (2-1) surface coverage heatproof insulating thermal conductor; Described frictional cleaning device (3) comprises the spring hairbrush by driven by motor High Rotation Speed; Described air ion cleaning device (4) comprises that annular is put on the skin and washes device and generator of aeroion; Described heater (2), frictional cleaning device (3) and air ion cleaning device (4) are located in airtight casing (5), corresponding heater (2) and air ion cleaning device (4) are offered exhaust outlet on airtight casing (5), corresponding frictional cleaning device (3) is offered slag-drip opening on airtight casing (5), and described exhaust outlet and slag-drip opening are communicated with and are reclaimed filter by collector (6).
2. metal wire material surface cleaning equipment according to claim 1, it is characterized in that: described recovery filter comprises vortex fan (7) and collection box (8), the suction opeing of described vortex fan (7) is communicated with the outlet of collector (6), the exhaust outlet of vortex fan (7) is communicated with the import of collection box (8), and described collection box offers exhaust outlet on (8).
3. metal wire material surface cleaning equipment according to claim 2, is characterized in that: described collection box (8) is provided with the mechanism that removes residue.
4. according to the metal wire material surface cleaning equipment described in any one in claim 1～3, it is characterized in that: described collector (6) is located at airtight casing (5) below, and described exhaust outlet and slag-drip opening are opened in the bottom of airtight casing (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410051555.9A CN103752565A (en) | 2014-02-14 | 2014-02-14 | Metal wires surface cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410051555.9A CN103752565A (en) | 2014-02-14 | 2014-02-14 | Metal wires surface cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103752565A true CN103752565A (en) | 2014-04-30 |
Family
ID=50519970
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410051555.9A Pending CN103752565A (en) | 2014-02-14 | 2014-02-14 | Metal wires surface cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103752565A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103990615A (en) * | 2014-05-22 | 2014-08-20 | 昆山富通电子有限公司 | Automatic sand blasting dust removal device for injected part |
| CN104624536A (en) * | 2015-01-31 | 2015-05-20 | 德清天盛轻工工艺制品有限公司 | Cleaning oil circulation system of cleaning device for surface of metal rod |
| CN105689433A (en) * | 2016-02-20 | 2016-06-22 | 傅宇晓 | Wire rod surface impurity removing equipment |
| CN105710089A (en) * | 2014-12-04 | 2016-06-29 | 上海长园电子材料有限公司 | Pipe cleaning device |
| CN109500104A (en) * | 2018-11-29 | 2019-03-22 | 邱宇豪 | A kind of wire surface cleaning plant |
| CN109954700A (en) * | 2019-04-08 | 2019-07-02 | 怀化学院 | A kind of piano string cleaning plant and its application method |
| CN111482311A (en) * | 2020-04-20 | 2020-08-04 | 李宗权 | Wire arranging cleaner for dispensing robot |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB948554A (en) * | 1961-03-22 | 1964-02-05 | Joseph Edmund Harling And Dona | Method and apparatus for cleaning metal by plasma arcs |
| JPS5732388A (en) * | 1980-08-06 | 1982-02-22 | Showa Electric Wire & Cable Co Ltd | Degreasing method for surface of metallic wire |
| CN201211454Y (en) * | 2007-09-16 | 2009-03-25 | 吴瑞进 | Air draft type dust removing equipment |
| CN101391271A (en) * | 2007-09-22 | 2009-03-25 | 贵州航天南海机电有限公司 | On-line ash-swabbing device of drawbench |
| CN101758046A (en) * | 2008-12-26 | 2010-06-30 | 宝山钢铁股份有限公司 | Metal wire material surface cleaning device |
| CN102534173A (en) * | 2010-12-24 | 2012-07-04 | 日立金属株式会社 | Thermal processing apparatus for metal wire rods |
| CN203711522U (en) * | 2014-02-14 | 2014-07-16 | 桂林市鸿桂电子科技有限公司 | Metal wire surface cleaning equipment |
-
2014
- 2014-02-14 CN CN201410051555.9A patent/CN103752565A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB948554A (en) * | 1961-03-22 | 1964-02-05 | Joseph Edmund Harling And Dona | Method and apparatus for cleaning metal by plasma arcs |
| JPS5732388A (en) * | 1980-08-06 | 1982-02-22 | Showa Electric Wire & Cable Co Ltd | Degreasing method for surface of metallic wire |
| CN201211454Y (en) * | 2007-09-16 | 2009-03-25 | 吴瑞进 | Air draft type dust removing equipment |
| CN101391271A (en) * | 2007-09-22 | 2009-03-25 | 贵州航天南海机电有限公司 | On-line ash-swabbing device of drawbench |
| CN101758046A (en) * | 2008-12-26 | 2010-06-30 | 宝山钢铁股份有限公司 | Metal wire material surface cleaning device |
| CN102534173A (en) * | 2010-12-24 | 2012-07-04 | 日立金属株式会社 | Thermal processing apparatus for metal wire rods |
| CN203711522U (en) * | 2014-02-14 | 2014-07-16 | 桂林市鸿桂电子科技有限公司 | Metal wire surface cleaning equipment |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103990615A (en) * | 2014-05-22 | 2014-08-20 | 昆山富通电子有限公司 | Automatic sand blasting dust removal device for injected part |
| CN105710089A (en) * | 2014-12-04 | 2016-06-29 | 上海长园电子材料有限公司 | Pipe cleaning device |
| CN104624536A (en) * | 2015-01-31 | 2015-05-20 | 德清天盛轻工工艺制品有限公司 | Cleaning oil circulation system of cleaning device for surface of metal rod |
| CN104624536B (en) * | 2015-01-31 | 2017-06-13 | 德清天盛轻工工艺制品有限公司 | The cleaning oil circulating system of metal bar surface cleaning device |
| CN105689433A (en) * | 2016-02-20 | 2016-06-22 | 傅宇晓 | Wire rod surface impurity removing equipment |
| CN105689433B (en) * | 2016-02-20 | 2017-11-21 | 林雅洁 | A kind of wire surface impurity removing equipment |
| CN109500104A (en) * | 2018-11-29 | 2019-03-22 | 邱宇豪 | A kind of wire surface cleaning plant |
| CN109500104B (en) * | 2018-11-29 | 2020-07-10 | 海盐兴欣新材料科技有限公司 | Wire rod surface cleaning device |
| CN109954700A (en) * | 2019-04-08 | 2019-07-02 | 怀化学院 | A kind of piano string cleaning plant and its application method |
| CN109954700B (en) * | 2019-04-08 | 2020-10-09 | 怀化学院 | Piano string cleaning device and using method thereof |
| CN111482311A (en) * | 2020-04-20 | 2020-08-04 | 李宗权 | Wire arranging cleaner for dispensing robot |
| CN111482311B (en) * | 2020-04-20 | 2021-05-18 | 绍兴兰卡智能科技有限公司 | Wire arranging cleaner for dispensing robot |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140430 |