A kind of when chemical fertilizer is carried out slurry-spraying pelletizing the tail cigarette of generation carry out the system of dedusting
Technical field
The present invention relates to technical field of fertilizer production, particularly relate to a kind of when chemical fertilizer is carried out slurry-spraying pelletizing the tail cigarette of generation carry out the system of dedusting.
Background technology
In fertilizer process; by liquid material and solid feed after stirring pool mixes; form slurry to be sprayed by slurry-spraying pelletizing machine; then instantaneous hot-air seasoning pelletize; now produce a large amount of dust-laden tail cigarette; containing the less fertilizer of granularity in tail cigarette, direct discharge in atmosphere can serious environment pollution and cause the wasting of resources.
In existing fertilizer process, tail gas generally first gravitational dust collection, is then directly discharged in air after cyclone dust removal.Gravitational dust collection relies on action of gravity, utilizes the density variation of granule and gas, so as to relative motion occurs and settles.Gravitational settling is the simplest method isolating grit from air-flow, but can only remove the grit that granularity is more than 50 μm, and when air velocity is less, the effect of gravitational settling is just more apparent, and efficiency of dust collection is less than 50%.Cyclone dust removal utilizes centrifugal force produced by the dust-contained airflow rotated, and is separated by grit from gas, can reach 50%-80% for the granularity grit efficiency of dust collection more than 10 μm, but the granularity tiny grit removal efficiency less than 5 μm is relatively low.The grit that granularity is 3 μm is had the efficiency of dust collection of 80-85% by multicyclone dust collector in parallel.In tail gas, grit is not of uniform size, and wherein the granularity tiny grit less than or equal to 5 μm accounts for more than the 70% of total amount, and this just requires that the tiny grit less than or equal to 5 μm is had significantly high efficiency of dust collection by dust pelletizing system.
Dust-laden tail cigarette is entered casing from the gas approach of casing side by existing water curtain dedusting, and in casing, water curtain discharging device is sprayed water downwards; thus forming water curtain in casing, at this moment flue gas is from water curtain traverse, in process; grit can be absorbed by water curtain, thus the grit removed in dusty gas.Water curtain dedusting can remove the granularity grit less than 5 μm, but granularity grit removal efficiency below 1 μm is relatively low, and water curtain dedusting is using water as washings, need to the waste liquid after dedusting be recycled, and adds production cost, and causes the waste of resource.
Plasma dedusting utilizes extremely uneven electric field, form corona discharge, produce plasma, the a large amount of electronics wherein comprised and negative ions are under the effect of electric-force gradient, particulate pollutant generation inelastic collision with air, thus being attached to above, makes charged ion, under the effect of extra electric field power, collected by dust collecting electrode.Utilize a large amount of active particles in plasma that pollutant poisonous, harmful, difficult degradation are directly decomposed removal.Plasma dedusting can effectively be removed and clean flue dust, and granularity 0.1 μm of particles below and is floated on the harmful levels of pathogens in gas and all can be removed.
It is relatively low that existing dust pelletizing system also exists efficiency of dust collection in dust removal process, underuses tail cigarette waste heat and does not fully reclaim grit, and causing the shortcomings such as secondary pollution.
Summary of the invention
The present invention designed and developed a kind of when chemical fertilizer is carried out slurry-spraying pelletizing the tail cigarette of generation carry out the system of dedusting.After the present invention adopts two stage cyclone duster parallels, then through screen collector and plasma cleaner unit dedusting, efficiency of dust collection is high, and after cyclone dust removal, primary neat stress and cold liquid material carry out heat exchange by heat exchanger, make liquid material acquisition tail cigarette waste heat, and water curtain dedusting is using liquid material as washings, without the waste liquid after washing is processed again, the waste back-cycling after the dust reclaimed after cyclone dust removal and water curtain dedusting is carried out slurry-spraying pelletizing again after stirring pool.The present invention takes full advantage of tail cigarette waste heat, and has reclaimed the grit in tail cigarette, and efficiency of dust collection can reach 99%.
Technical scheme provided by the invention is:
A kind of when chemical fertilizer is carried out slurry-spraying pelletizing the tail cigarette of generation carry out the system of dedusting; wherein; by liquid material and solid feed after stirring pool mixes; form slurry to be sprayed by slurry-spraying pelletizing machine; then instantaneous hot-air seasoning pelletize; now producing dust-laden tail cigarette, dust-laden tail cigarette is carried out dedusting by this system, including:
Cyclone dust extractor, it has the entrance accessing described dust-laden tail cigarette, and has the outlet discharging the primary neat stress after cyclone dust removal;
Heat exchanger, it has liquid material entrance and primary neat stress entrance, and the primary neat stress that liquid material exports with heat exchanger exports, and spaced apart by Heat Conduction Material between liquid material runner and the primary neat stress runner in described heat exchanger, pass to liquid material with the heat by primary neat stress;
Screen collector, it is arranged on the downstream of described cyclone dust extractor, the primary neat stress outlet of the smoke inlet of described screen collector and described heat exchanger, and the cleaning mixture entrance of described screen collector and the liquid material outlet of described heat exchanger, described liquid material form water curtain;
First reclaims pipeline, and it connects with the dedusting waste liquid outlet of described screen collector, receives for the liquid material after described screen collector dedusting, is back to described stirring pool and mixes with solid feed.
Preferably, the described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out in the system of dedusting, and described cyclone dust extractor includes:
One cyclonic cleaner unit, it the first entrance including accessing described dust-laden tail cigarette, and the first outlet of the primary neat stress after described one cyclonic cleaner unit dedusting, the dust-laden tail cigarette outlet produced after accessing the first entrance of described dust-laden tail cigarette and slurry-spraying pelletizing;
Second outlet of second cyclone dust extractor, it the second entrance including accessing described dust-laden tail cigarette, and the primary neat stress after described second cyclone dust extractor dedusting.
Preferably, the described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out in the system of dedusting, and described heat exchanger includes:
nullFirst heat exchanger,It the first entrance including accessing described liquid material、Liquid material first flow、Liquid material first after described first heat exchanger carries out heat exchange exports、Access the first entrance of the primary neat stress after described one cyclonic cleaner unit dedusting、The first flow of the primary neat stress after described one cyclonic cleaner unit dedusting、3rd outlet of the primary neat stress after described first heat exchanger carries out heat exchange,Separated by Heat Conduction Material between the first flow of described liquid material first flow and the primary neat stress after described one cyclonic cleaner unit dedusting,Liquid material is passed to the heat by the primary neat stress after described one cyclonic cleaner unit dedusting,3rd outlet of the primary neat stress after described first heat exchanger carries out heat exchange connects with second entrance accessing described dust-laden tail cigarette of described second cyclone dust extractor;
nullSecond heat exchanger,It includes accessing liquid material the second entrance obtaining heat after described first heat exchanger carries out heat exchange、The second runner of the liquid material of heat is obtained after described first heat exchanger carries out heat exchange、The liquid material second obtaining heat after described second heat exchanger carries out heat exchange exports、Access the second entrance of the primary neat stress after described second cyclone dust extractor dedusting、Second runner of the primary neat stress after described second cyclone dust extractor dedusting、4th outlet of the primary neat stress after described second heat exchanger carries out heat exchange,Obtain after described first heat exchanger carries out heat exchange and separated by Heat Conduction Material between the second runner of the second runner of the liquid material of heat and the primary neat stress after described second cyclone dust extractor dedusting,Further the heat of the primary neat stress after described second cyclone dust extractor dedusting is passed to the liquid material obtaining heat after described first heat exchanger,Liquid material the second outlet obtaining heat after described second heat exchanger carries out heat exchange connects with the cleaning mixture entrance of described screen collector,Water curtain is formed by the liquid material obtaining heat after described second heat exchanger carries out heat exchange,4th outlet of the primary neat stress after described second heat exchanger carries out heat exchange connects with the smoke inlet of described screen collector.
Preferably, the described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out, in the system of dedusting, also including plasma cleaner unit, comprising:
Air inlet pipe, escape pipe, housing, collecting polar plate, power supply and the least one set high pressure electroplax being connected with described power supply, described collecting polar plate and described high pressure electroplax parallel interval are arranged in described enclosure interior and form electric field action zone, the sidewall of described air inlet pipe and the described escape pipe described housing of traverse, and connect with described enclosure interior, described air inlet pipe connects with the exhanst gas outlet of described screen collector.
Preferably, the described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out, in the system of dedusting, also including:
Second reclaims pipeline, and it connects with the dust outlet of described one cyclonic cleaner unit, the dust collected after receiving described one cyclonic cleaner unit dedusting, is back to described stirring pool and mixes with liquid material;
3rd reclaims pipeline, and it connects with the dust outlet of described second cyclone dust extractor, the dust collected after receiving described second cyclone dust extractor dedusting, is back to described stirring pool and mixes with liquid material.
Preferably, the described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out in the system of dedusting, and described liquid material is molasses alcohol fermentation liquid.
Preferably, the described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out in the system of dedusting, and the dedusting waste liquid outlet place of described screen collector is provided with the valve controlling described dedusting waste liquid flow.
The invention provides a kind of when chemical fertilizer is carried out slurry-spraying pelletizing the tail cigarette of generation carry out the system of dedusting.After the present invention adopts two stage cyclone duster parallels, then through screen collector and plasma cleaner unit dedusting, efficiency of dust collection can reach more than 99%;Primary neat stress after cyclone dust removal and cold liquid material carry out heat exchange by heat exchanger; liquid material is made to obtain tail cigarette waste heat; during due to molasses alcohol fermentation liquid at slurry-spraying pelletizing with using molasses alcohol fermentation liquid as the washings of water curtain dedusting, temperature is more high; mobility is more good; more easily by the shower nozzle ejection of slurry-spraying pelletizing machine and screen collector; by obtaining tail cigarette waste heat; liquid material temperature raises; increase mobility; also can reduce the heat that during slurry-spraying pelletizing, hot blast provides, save cost;Water curtain dedusting is using liquid material as washings, without the waste liquid after washing is processed again, and carried out heat exchange when dedusting with the tail cigarette entering screen collector, make use of tail cigarette waste heat more fully, by after cyclone dust removal reclaim dust and water curtain dedusting after waste back-cycling to stirring pool again with, saved resource and cost;Adopting plasma dedusting can effectively remove and clean flue dust, to granularity at 0.1 μm of particles below and the harmful levels of pathogens floated in gas, and the steam in tail cigarette all can remove.The present invention takes full advantage of tail cigarette waste heat, and has reclaimed the grit in tail cigarette, and efficiency of dust collection is high, and reduces production cost.
Accompanying drawing explanation
Fig. 1 be of the present invention when chemical fertilizer is carried out slurry-spraying pelletizing the tail cigarette of generation carry out the system structure schematic diagram of dedusting.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail, to make those skilled in the art can implement according to this with reference to description word.
As shown in Figure 1; the present invention provide a kind of when chemical fertilizer is carried out slurry-spraying pelletizing the tail cigarette of generation carry out the system of dedusting; wherein; by liquid material and solid feed after stirring pool 1 mixes; form slurry to be sprayed by slurry-spraying pelletizing machine 2, then instantaneous hot-air seasoning pelletize, now produce dust-laden tail cigarette; dust-laden tail cigarette is carried out dedusting by this system, including:
Cyclone dust extractor, it has the entrance accessing described dust-laden tail cigarette, and has the outlet discharging the primary neat stress after cyclone dust removal;
Heat exchanger, it has liquid material entrance and primary neat stress entrance, and the primary neat stress that liquid material exports with heat exchanger exports, and spaced apart by Heat Conduction Material between liquid material runner and the primary neat stress runner in described heat exchanger, pass to liquid material with the heat by primary neat stress;
Screen collector 3, it is arranged on the downstream of described cyclone dust extractor, the smoke inlet 24 of described screen collector 3 and the primary neat stress outlet of described heat exchanger, and the cleaning mixture entrance 4 of described screen collector 3 and the liquid material outlet of described heat exchanger, described liquid material form water curtain;
First reclaims pipeline 5, and it connects with the dedusting waste liquid outlet 6 of described screen collector 3, receives for the liquid material after the dedusting of described screen collector 3, is back to described stirring pool 1 and mixes with solid feed.
Preferably, the described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out in the system of dedusting, and described cyclone dust extractor includes:
One cyclonic cleaner unit 7, it the first entrance 8 including accessing described dust-laden tail cigarette, and the first outlet 9 of the primary neat stress after the dedusting of described one cyclonic cleaner unit 7, the first entrance 8 accessing described dust-laden tail cigarette connects with the dust-laden tail cigarette outlet 10 produced after slurry-spraying pelletizing;
Second outlet 13 of second cyclone dust extractor 11, it the second entrance 12 including accessing described dust-laden tail cigarette, and the primary neat stress after the dedusting of described second cyclone dust extractor 11.
The described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out in the system of dedusting, and described heat exchanger includes:
nullFirst heat exchanger 14,It the first entrance 15 including accessing described liquid material、Liquid material first flow、Liquid material first after described first heat exchanger 14 carries out heat exchange exports 16、Access the first entrance 17 of the primary neat stress after the dedusting of described one cyclonic cleaner unit 7、The first flow of the primary neat stress after the dedusting of described one cyclonic cleaner unit 7、3rd outlet 18 of the primary neat stress after described first heat exchanger 14 carries out heat exchange,Separated by Heat Conduction Material between the first flow of described liquid material first flow and the primary neat stress after the dedusting of described one cyclonic cleaner unit 7,Liquid material is passed to the heat by the primary neat stress after the dedusting of described one cyclonic cleaner unit 7,3rd outlet 18 of the primary neat stress after described first heat exchanger 14 carries out heat exchange connects with second entrance 12 accessing described dust-laden tail cigarette of described second cyclone dust extractor 11;
nullSecond heat exchanger 19,It includes accessing liquid material the second entrance 20 obtaining heat after described first heat exchanger 14 carries out heat exchange、The second runner of the liquid material of heat is obtained after described first heat exchanger 14 carries out heat exchange、The liquid material second obtaining heat after described second heat exchanger 19 carries out heat exchange exports 21、Access the second entrance 22 of the primary neat stress after the dedusting of described second cyclone dust extractor 11、Second runner of the primary neat stress after the dedusting of described second cyclone dust extractor 11、4th outlet 23 of the primary neat stress after described second heat exchanger 19 carries out heat exchange,Obtain after described first heat exchanger 14 carries out heat exchange and separated by Heat Conduction Material between the second runner of the second runner of the liquid material of heat and the primary neat stress after the dedusting of described second cyclone dust extractor 11,Further the heat of the primary neat stress after described second cyclone dust extractor dedusting is passed to the liquid material obtaining heat after described first heat exchanger 14,After described second heat exchanger 19 carries out heat exchange, obtain the liquid material second of heat export 21 and connect with the cleaning mixture entrance 4 of described screen collector 3,Water curtain is formed by the liquid material obtaining heat after described second heat exchanger 19 carries out heat exchange,4th outlet 23 of the primary neat stress after described second heat exchanger 19 carries out heat exchange connects with the smoke inlet 24 of described screen collector 3.
The described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out, in the system of dedusting, also including plasma cleaner unit 25, comprising:
Air inlet pipe 26, escape pipe 27, housing 28, collecting polar plate 29, power supply and the least one set high pressure electroplax 30 being connected with described power supply, described collecting polar plate 29 is arranged in described housing 28 with described high pressure electroplax 30 parallel interval and is internally formed electric field action zone, the sidewall of described air inlet pipe 26 and the described escape pipe 27 described housing 28 of traverse, and connect with described housing 28 inside, described air inlet pipe 26 connects with the exhanst gas outlet 31 of described screen collector 3.
The described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out, in the system of dedusting, also including:
Second reclaims pipeline 32, and it connects with the dust outlet 33 of described one cyclonic cleaner unit 7, the dust collected after receiving the dedusting of described one cyclonic cleaner unit 7, is back to described stirring pool 1 and mixes with liquid material;
3rd reclaims pipeline 34, and it connects with the dust outlet 35 of described second cyclone dust extractor 11, the dust collected after receiving the dedusting of described second cyclone dust extractor 11, is back to described stirring pool 1 and mixes with liquid material.
The described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out in the system of dedusting, and described liquid material is molasses alcohol fermentation liquid.
The described tail cigarette of generation when chemical fertilizer carries out slurry-spraying pelletizing carries out in the system of dedusting, and dedusting waste liquid outlet 6 place of described screen collector 3 is provided with the valve 36 controlling described dedusting waste liquid flow.
Although embodiment of the present invention are disclosed as above, but listed utilization that it is not restricted in description and embodiment, it can be applied to various applicable the field of the invention completely, for those skilled in the art, it is easily achieved other amendment, therefore, under the general concept limited without departing substantially from claim and equivalency range, the present invention is not limited to specific details and shown here as the legend with description.