CN103742931B - Coal-fired power plant flue gas desulfuration anti-corrosion chimney and manufacturing method thereof - Google Patents

Coal-fired power plant flue gas desulfuration anti-corrosion chimney and manufacturing method thereof Download PDF

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CN103742931B
CN103742931B CN201310747652.7A CN201310747652A CN103742931B CN 103742931 B CN103742931 B CN 103742931B CN 201310747652 A CN201310747652 A CN 201310747652A CN 103742931 B CN103742931 B CN 103742931B
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chimney
rubber
sheet rubber
coal
flue gas
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CN103742931A (en
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张庆虎
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Abstract

The invention relates to a coal-fired power plant flue gas desulfuration anti-corrosion chimney and a manufacturing method thereof. The coal-fired power plant flue gas desulfuration anti-corrosion chimney and the manufacturing method thereof can fundamentally solves the technical problems of cracking, debonding, leakage, corrosion and the like of a coal-fired chimney lining due to the factors such as vibration, shocking and stress concentration, thoroughly improves the anti-corrosion and safety performance of the coal-fired chimney and greatly prolongs the service life and reduces the manufacturing cost of the coal-fired chimney. The coal-fired power plant flue gas desulfuration anti-corrosion chimney comprises a chimney, the inner wall of the chimney is coated with a layer of base adhestive, the surface of the base adhesive is coated with a layer of face adhestive, and the surface of the face adhesive is adhered to a rubber lining. The coal-fired power plant flue gas desulfuration anti-corrosion chimney has the advantages that the rubber adhesive can adapt to the deformation of the chimney during application; rubber and rubber are adhered through the rubber adhesive into a whole, which has no requirements on construction temperature and does not need heat of smoke inside a gas flue for accelerating adhesion, so that the technical problems of cracking, debonding, leakage, corrosion and the like of the coal-fired chimney lining due to the factors such as vibration, shocking and stress concentration in the prior art can be solved.

Description

Coal fired power plant flue gas desulfurization Anti-corrosive chimney and preparation method
Technical field
The present invention relates to one kind can fundamentally solve coal-fired chimney lining because vibrating, rocking, the factor such as stress concentration The technical barriers such as the chimney lining crack, delamination, seepage, the corrosion that cause, make coal-fired chimney anticorrosion security performance thoroughly be changed Coal fired power plant flue gas desulfurization Anti-corrosive chimney and system kind and that can greatly extend coal-fired chimney service life and reduction manufacturing cost Make method, category coal-burning power plant's chimney manufacture field.
Background technology
Chimney is the important component part of thermal power generation system, carries and the flue gas of boiler combustion is discharged in atmosphere Important task.In the non-desulfurization epoch, flue gas is in line to atmosphere from boiler Jing chimneys.The interior anti-corrosion of this period chimney is mainly resistance to height The etch-proof brick inner liner technology of temperature, belongs to dry flue system, and smoke discharging temperature is about:125-180 DEG C, do not produce substantially Corrosion;And the arrival in desulfurization epoch at present, then the working environment of chimney is greatly changed, dry flue originally becomes wet cigarette Road, boiler flue corrosion environment severe exacerbation.Show:A. corrosive medium:SO2、SO3;B. temperature<Acid dew point, acid solution is along walling of flue Trickling downwards, period evaporates repeatedly, trickles, and be chronically at acid invades blister state, causes corrosion;C. flue internal pressure ﹤ external pressure, there is negative Pressure;D. the usual state of etch ratio is fast 3~8 times.So working environment brings safely great wind to the operation of chimney Danger, corrosion leakage happens occasionally, and the service life for causing chimney is greatly shortened, and directly affects the normal power generation of power plant.Around this One theme, extensive research and commercial Application discussion is expanded to chimney anticorrosion, and conclude has following two big types at present: One is brick inside lining anti-corrosive sealant, such as interior to build various acidproof bricks, plate, is traditional anti-corrosion means, and its weak point is overall Property is poor, is also easy to produce crack, causes seepage anti-corrosion;Two is the various anticorrosive paints of coating, such as corrosion-resistant glass-flake coating and lining patch Applied corrosion resistant lining, such as titanium composite panel, but this class aseptic technic shows versatility because of the difference of material and technique.Such as: A. the high performance corrosion resistant metal titanium plate of liner.But cost is high, solder technology has high demands, and weld seam is also easy to produce corrosion.B. spray resistance to Etching glass squama resin resistant coating.Advantage is acidproof, high temperature resistant, impervious, but easily peeling or is come off.
The content of the invention
Purpose of design:The weak point in background technology, design one kind is avoided fundamentally to solve coal-fired chimney lining In because vibrating, rocking, the technical barrier such as the factor such as stress concentration the chimney lining crack, delamination, seepage, the corrosion that cause, make combustion Coal chimney anticorrosion security performance is thoroughly improved and can greatly be extended coal-fired chimney service life and reduced manufacturing cost Coal fired power plant flue gas desulfurization Anti-corrosive chimney and preparation method.
Design:Can have no to discuss different drawing from background technology:Coal-fired chimney anticorrosion is caused to damage most direct factor It is technological factor, rather than main material is caused intolerant to chemical preservation.Such as:Brick liner produce crack, the delamination of glass flake coatings, Crack, weld corrosion of titanium composite panel etc. because chimney shape is tall and big, is easily vibrated, are rocked, and cause stress concentration and line of material swollen Coefficient is uncoordinated etc., causes chimney anticorrosion slabbing seam and delamination to damage, thus exploitation is a kind of anti-shake dynamic, can dispersive stress concentrate, And the aseptic technic of tunable difference linear expansion coefficient is the key of the technology of chimney anticorrosion.In order to realize this purpose.The present invention 1) from elastomeric material as chimney corrosion-proof lining layer, rather than the inner liner of other materials.2) select and have and rubber liner The adhesive of layer and steel plate excellent bonds is used as rubber and the adhesive of inner wall of stack bonding.3) from rubber lined room temperature sulphur Chemical industry skill, makes rubber have good shockproof, anticracking, antiseepage, protection against the tide, waterproof, resistance to ozone, weather-resistant, acid-proof alkaline.
Technical scheme 1:A kind of coal fired power plant flue gas desulfurization Anti-corrosive chimney, including chimney, the inner wall of stack scribbles one layer Primer, scribbles an aspect glue on primer face, face glue is bonding with rubber lining.
Technical scheme 2:A kind of preparation method of coal fired power plant flue gas desulfurization Anti-corrosive chimney, chimney steel inner bag is manufactured and adopts During dress method technique, anti-corrosion rubber lined construction line with rubber by first segment steel drum on ground is saved to most end one, then to chimney bottom lining Glue, i.e.,:(1)Gluing sheet is served as a contrast on ground in the face of first segment chimney steel drum.Film length equivalent steel drum length deducts the reserved 300mm in two ends ×2=600mm.When starting patch, in inner wall of stack brush ground floor primer, after brush the second aspect glue of the rubber back side, it is attached in chimney On wall.By that analogy, lining has pasted all of steel drum.The turned-out parcel of a part of sheet rubber of top end face of first segment chimney steel drum Firmly chimney top end face and outside, in case corrosive medium pours in down a chimney seepage corrosion.(2)First segment steel drum holds up rear and second section steel drum Be welded, to reserve two end 300mm × 2=600mm drum surface according to line with rubber PROCESS FOR TREATMENT, in inner wall of stack brush first Layer primer, after brush the second aspect glue of the rubber back side, sheet rubber is vertically attached to the reserved two end 300mm × 2=600mm of chimney Cylinder inboard wall on, film length should be the crimping of 600mm+60mm (each 30mm overlap edges up and down), the upper and lower sheet rubber mutual fissure of displacement. (3)By that analogy, lining has pasted the cylinder of the reserved two end 300mm × 2=600mm of all steel drums.Finally, remove scaffold etc. to apply Work facility, lining patch chimney bottom.The sheet rubber of bottom lining patch should turn over 30mm on bucket wall, and pressure viscosity is firm.
Compared with background technology, one is that, because rubber-type glue is flexible, the application adopts rubber-type glue energy to the present invention Enough adapt to chimney deformation in use;Two is to become one after the bonding between rubber and rubber is bonded using rubber cement Body, does not require construction temperature, it is not required that accelerates bonding by the temperature of flue gas in flue, and solves background technology The vibration of presence, rock, the technical barrier such as crack, delamination, seepage, the corrosion that the factor such as stress concentration is caused;Three is due to cigarette The anti-corrosion security performance of chimney has obtained thorough improvement, and the life-span of its chimney was up to more than 30 years, and construction technology simplifies, manufactures Cost is decreased obviously;Four is the technological gap for having filled up chimney rubber anti-corrosive lining, changes the traditional structure and work of chimney anticorrosion Skill.
Description of the drawings
Fig. 1 is the broken section structural representation of coal fired power plant flue gas desulfurization Anti-corrosive chimney.
Fig. 2 is left and right overlap joint in Fig. 1, the structural representation of upper and lower sheet rubber fissure of displacement crimping.
Fig. 3 is the cross section structure diagram of upper and lower sheet rubber fissure of displacement crimping.
Fig. 4 is the structural representation of sheet rubber or so overlap joint.
Fig. 5 is chimney top sheet rubber package structure schematic diagram.
Specific embodiment
Embodiment 1:Referring to the drawings 1-5.A kind of coal fired power plant flue gas desulfurization Anti-corrosive chimney, including chimney 1, is characterized in that: The inwall of the chimney 1 scribbles one layer of primer 2, and an aspect glue 3 is scribbled on the face of primer 2, and face glue 3 is bonding with rubber lining 4.The rubber Glue lining 4 be mutually lapped by multi-disc sheet rubber or so, the sheet rubber of mutual fissure of displacement crimping up and down is constituted.The multi-disc sheet rubber Left and right be mutually lapped the sheet rubber 41 ' for referring to the right when left side sheet rubber 41 is pressed on the rubber gasket that constituted, or multi-disc Sheet rubber or so be mutually lapped refer to the sheet rubber 41 ' on the left side when the right sheet rubber 41 is pressed on the rubber gasket that constituted. Up and down mutual fissure of displacement crimping refers to that the top of the second circle sheet rubber 42 is pressed in the following of first lap sheet rubber 41 to the multi-disc sheet rubber, By that analogy, or multi-disc sheet rubber up and down the crimping of the mutual fissure of displacement refers to that the top of the second circle sheet rubber 42 is crushed on first lap sheet rubber 41 it is following, by that analogy.The primer 2 adopts rubber-type glue.The face glue 3 adopts rubber-type glue.On the chimney 1 End face and upper surface outside portion are mutually lapped the circle flange cladding 43 of composition by multi-disc sheet rubber or so.
Embodiment 2:On the basis of embodiment 1, a kind of preparation method of coal fired power plant flue gas desulfurization Anti-corrosive chimney, cigarette When chimney steel inner bag is manufactured using upside-down method of hull-section construction technique, anti-corrosion rubber lined construction line with rubber by first segment steel drum on ground, to most end One section, then to chimney bottom line with rubber, i.e.,:
(1)Gluing sheet is served as a contrast in the face of first segment chimney steel drum on ground, film length equivalent steel drum length deducts two ends and reserves 300mm×2=600mm(Left and right, but it is not limited to this), when starting patch, in inner wall of stack brush ground floor primer, at the rubber back side After brush the second aspect glue, it is attached on inner wall of stack, by that analogy, lining has pasted all of steel drum.The top of first segment chimney steel drum The a part of sheet rubber of end face is turned-out to wrap chimney top end face and outside, in case corrosive medium pours in down a chimney seepage corrosion;
(2)First segment steel drum is welded after holding up with second section steel drum, to the two end 300mm × 2=600mm for reserving(It is left The right side, but it is not limited to this)Drum surface according to line with rubber PROCESS FOR TREATMENT, in inner wall of stack brush ground floor primer, at the rubber back side After brush the second aspect glue, sheet rubber is vertically attached to the reserved two end 300mm × 2=600mm of chimney(Left and right, but be not limited to This)Cylinder inboard wall on, film length should be 600mm+60mm (each 30mm overlap edges up and down), the mutual fissure of displacement pressure of upper and lower sheet rubber Connect;
(3)By that analogy, lining has pasted the reserved two end 300mm × 2=600mm of all steel drums(Left and right, but it is not limited to this) Cylinder.Finally, the construction installations such as scaffold are removed, lining patch chimney bottom, the sheet rubber of bottom lining patch should be turned on bucket wall 30mm(Left and right, but it is not limited to this), pressure viscosity is firm.
Example:Coal fired power plant flue gas desulfurization Anti-corrosive chimney is embodied as enumerating:
(1)From anti-corrosion inner layer material be rubber anti-corrosive material:Its basic size is:1000m × 1m × 0.0025m offset plates, also the height and diameter of visual chimney is with reference to depending on site operation environment.
(2)Real construction environment:Construction environment temperature is advisable with 8~35 DEG C;Relative humidity is less than 80%;Atmospheric environment is minimum More than 3 DEG C of dew point should be maintained at.
(3)Chimney steel body inner surface treatment:Chimney steel body inner surface is carried out with copper ore or quartz sand or other abrasive materials Derusting by sandblasting, derusting grade is more than Sa2.5 levels.
(4)Brushing adhesive:It is included in offset plate and chimney steel body inner surface brushing adhesive.
(5)Lining patch:The offset plate for being painted with adhesive is served as a contrast and is attached to chimney barrel inner surface.Develop, be compacted.Lining is adopted and taken Formula is connect, depending on lap width is according to the lining number of plies, bilayer is 20 ± 5mm, and individual layer is 30 ± 5mm, and overlap joint requires scribing operation, does To straight and neat, cross-like seam must not be adopted, T-shaped seam should be adopted;During the T-shaped seam of stickers lining, should first by lap-joint of lower floor Face be whittled into inclined-plane, then stickers lining upper rubber plate.Seam should comply with the flow direction of flue gas, and should not be reverse.
(6)Can come into operation after the completion of lining patch, sulfuration is completed in use.
It is to be understood that:Although above-described embodiment is contrasted to the mentality of designing of the present invention, detailed word is retouched State, but these word descriptions, simply the simple text of mentality of designing of the present invention is described, rather than to mentality of designing of the present invention Restriction, any combination without departing from mentality of designing of the present invention, increase or change, each fall within protection scope of the present invention.

Claims (6)

1. a kind of preparation method of coal fired power plant flue gas desulfurization Anti-corrosive chimney, including chimney(1), it is characterized in that:The chimney(1) Inwall scribbles one layer of primer(2), primer(2)An aspect glue is scribbled on face(3), face glue(3)With rubber lining(4)Bonding;It is described Rubber lining(4)Be be mutually lapped by multi-disc sheet rubber or so, the sheet rubber of mutual fissure of displacement crimping up and down is constituted;Chimney steel inner bag When manufacturing using upside-down method of hull-section construction technique, anti-corrosion rubber lined construction line with rubber by first segment steel drum on ground is saved to most end one, then is arrived Chimney bottom line with rubber, i.e.,:
(1)Serve as a contrast gluing sheet in the face of first segment chimney steel drum on ground, film length equivalent steel drum length deduct the reserved 300mm in two ends × 2=600mm, when starting patch, in inner wall of stack brush ground floor primer, after brush the second aspect glue of the sheet rubber back side, is attached in chimney On wall, by that analogy, lining has pasted all of steel drum;The top end face reserved part lining patch sheet rubber of first segment chimney steel drum, lining Sheet rubber is turned-out wraps chimney top end face and outside for patch, in case corrosive medium pours in down a chimney seepage corrosion;
(2)First segment steel drum is welded after holding up with second section steel drum, the cylinder table of the two end 300mm × 2=600mm to reserving Face line with rubber, in inner wall of stack brush ground floor primer, after brush the second aspect glue of the sheet rubber back side, sheet rubber is vertically attached to chimney On the cylinder inboard wall of reserved two end 300mm × 2=600mm, film length should be 600mm+60mm, and wherein film is each up and down The mutual fissure of displacement crimping of 30mm overlap edges, upper and lower sheet rubber, by that analogy, lining has pasted two reserved end 300mm*2=of all steel drums The cylinder of 600mm;
(3)Finally, the construction installations such as scaffold are removed, lining pastes chimney bottom, and the sheet rubber of bottom lining patch should be on inner walls of steel drums 30mm is turned over, pressure viscosity is firm.
2. the preparation method of coal fired power plant flue gas desulfurization Anti-corrosive chimney according to claim 1, is characterized in that:The rubber The left end that the sheet rubber for referring to centre is mutually lapped between piece or so is pressed on the sheet rubber of the left side, and the other end is then pressed in the right rubber The rubber gasket constituted under piece.
3. the preparation method of coal fired power plant flue gas desulfurization Anti-corrosive chimney according to claim 1, is characterized in that:The rubber In-between mutual fissure of displacement crimping refers to that the second circle sheet rubber upper end is crushed on the bottom of first lap sheet rubber to piece, with such Push away, or sheet rubber in-between the crimping of the mutual fissure of displacement refers to that the lower end of first lap sheet rubber is pushed down in the second circle sheet rubber upper end Portion, by that analogy.
4. the preparation method of coal fired power plant flue gas desulfurization Anti-corrosive chimney according to claim 1, is characterized in that:The primer (2)Using rubber-type glue.
5. the preparation method of coal fired power plant flue gas desulfurization Anti-corrosive chimney according to claim 1, is characterized in that:The face glue (3)Using rubber-type glue.
6. the preparation method of coal fired power plant flue gas desulfurization Anti-corrosive chimney according to claim 1, is characterized in that:The chimney (1)Upper surface and upper surface outside portion are mutually lapped the circle flange cladding of composition by multi-disc sheet rubber or so.
CN201310747652.7A 2013-12-31 2013-12-31 Coal-fired power plant flue gas desulfuration anti-corrosion chimney and manufacturing method thereof Expired - Fee Related CN103742931B (en)

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CN105465809A (en) * 2016-01-14 2016-04-06 北京金大华中环保技术有限公司 Glass fiber reinforcement plastic petal body and chimney anticorrosion liner applying same
CN112659669B (en) * 2019-10-16 2024-07-16 中核核电运行管理有限公司 Composite rubber lining anti-corrosion structure and process

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