Amorphous band batches automatic deviation rectifying device
Technical field
The present invention is belonging to amorphous band and manufactures equipment technical field, batches automatic deviation rectifying device particularly to a kind of amorphous band.
Background technology
During amorphous band and other strip coilings, an important link is to ensure that its radial direction flatness wound, and once produces staggered floor, will affect product quality, even jeopardize the safety of personnel, equipment.In the production continuously of amorphous band, high-temperature molten steel in induction furnace is sequentially supplied to pouring ladle, spray belt bag, finally via nozzle, high-temperature molten steel is arranged on the chill roll of high speed rotating, forms amorphous band through rapid condensation, then form amorphous ribbon by coiling machine and roll up.
After traditional deviation correcting device uses limit switch strip product sideslip to be detected, send alarm signal, control machine stall, then by manually processing.Its shortcoming is that precision is low, must be adjusted, do not adapt to produce continuously, be not also suitable for high-speed production by human contact's measured object after poor reliability, generation band sideslip.
Summary of the invention
For solving the problems referred to above, it is an object of the invention to provide a kind of amorphous band curling automatic deviation rectifying device, it can accurately, reliable control the radial direction flatness of band in amorphous band coiling process, has the advantages such as cost is low, simple in construction, precision are high, stable and reliable for performance simultaneously.
The technical scheme is that a kind of amorphous band batches automatic deviation rectifying device, including travel mechanism, correction executing mechanism and controlling organization;Described travel mechanism is responsible for following the amorphous band radial deflection batched and moving, and detects the axial offset of band;Described controlling organization is according to the axial offset of band, error correct actuator action;Described correction executing mechanism promotes band to make corresponding adjustment.
Optimizing, described travel mechanism includes that servomotor, micro-movable sensor and leading screw, the micro-movable sensor of described driven by servomotor move along leading screw.
Optimizing, described controlling organization includes PLC.
Optimizing, described controlling organization also includes Human-machine Control interface.
Optimizing, described correction executing mechanism is arranged on the top of band to be crimped, and it includes last item and the adjusting rod of regulation last item both sides high and low position being pressed on band.
Optimize, described adjusting rod is provided with spring.
The working method of the present invention is, when the curling band initial stage, micro-displacement sensor detects the position of its distance band axial edge, is designated as initial value;If when band generation axial dipole field in coiling process, then micro-displacement sensor can detect this axial offset, and as band offsets to away from sensor side, micro-displacement sensor detects that the numerical value of its distance band axial edge increases;Now PLC is according to this axial offset error correct actuator action.
Correction executing mechanism is pressed under adjusting rod away from sensor side, this side pressure axle is made to move down, the adjusting rod of proximity transducer side upwards moves, making this side pressure axially upper shifting, under the adjustment of last item oblique pressure, band is to proximity transducer one side shifting, thus correct band offset direction, when micro-displacement sensor detects that its distance band axial edge reverts to initial value, PLC error correct actuator stopping action, last item recovers level.
As in coiling process, band offsets to proximity transducer side, then the distance that micro-displacement sensor detects diminishes with initial value ratio, and now error correct actuator is used and makes pressure correct band skew axially away from the mode of sensor lopsidedness by PLC.
Under driven by servomotor, micro-displacement sensor along leading screw, follow all the time strip coil around time spool radially enlarged and move, thus the purpose of rectifying a deviation online during realizing amorphous band continuous coiling, and it being capable of automatic deviation correction operation, it is adaptable to high-speed wind-up band operates.
The beneficial effects of the present invention is:
1, this device is without manual operation, it becomes possible to accurately, reliable controls the radial direction flatness of band in amorphous band coiling process, has the advantages such as cost is low, simple in construction, precision are high, stable and reliable for performance simultaneously.
2, through producing checking, after installing this deviation correcting device when amorphous band crimps, it is possible to realize online correction, thus the axial dipole field phenomenon more than 2CM during strip coiling never occurs, rewind belt phenomenon and reduce by 60%, and volume phenomenon of collapsing no longer occurs.
3, this device can make the action of last item inclination or recovery ease up by arranging spring on adjusting rod, is conducive to protecting band.
4, the promoting the use of of this device, not only can realize the on-line automatic correction of amorphous ribbon, and be also applied for other coiled material.
Accompanying drawing explanation
Fig. 1 batches the logic diagram of automatic deviation rectifying device working method for the amorphous band that the present invention provides;
Fig. 2 batches the structural representation of automatic deviation rectifying device for the amorphous band that the present invention provides;
The enlarged drawing of the travel mechanism that Fig. 3 provides for the present invention;
Correction executing mechanism side view that Fig. 4 provides for the present invention and front view.
1, travel mechanism;2, correction executing mechanism;3, amorphous band;4, servomotor;5, micro-movable sensor;6, leading screw;7, last item;8, adjusting rod;9, spring.
Detailed description of the invention
The present invention is illustrated below in conjunction with the accompanying drawings with embodiment.
The technical scheme of present embodiment is: a kind of amorphous band batches automatic deviation rectifying device, including travel mechanism, correction executing mechanism and controlling organization;Described travel mechanism is responsible for following the amorphous band radial deflection batched and moving, and detects the axial offset of band;Described controlling organization is according to the axial offset of band, error correct actuator action;Described correction executing mechanism promotes band to make corresponding adjustment.
Wherein, described travel mechanism includes that servomotor, micro-movable sensor and leading screw, the micro-movable sensor of described driven by servomotor move along leading screw.
Wherein, described controlling organization includes PLC.
Wherein, described controlling organization also includes Human-machine Control interface.
Wherein, described correction executing mechanism is arranged on the top of band to be crimped, and it includes last item and the adjusting rod of regulation last item both sides high and low position being pressed on band.
Wherein, described adjusting rod is provided with spring.
The working method of present embodiment is, when the curling band initial stage, micro-displacement sensor detects the position of its distance band axial edge, is designated as initial value;If when band generation axial dipole field in coiling process, then micro-displacement sensor can detect this axial offset, and as band offsets to away from sensor side, micro-displacement sensor detects that the numerical value of its distance band axial edge increases;Now PLC is according to this axial offset error correct actuator action.
Correction executing mechanism is pressed under adjusting rod away from sensor side, this side pressure axle is made to move down, the adjusting rod of proximity transducer side upwards moves, making this side pressure axially upper shifting, under the adjustment of last item oblique pressure, band is to proximity transducer one side shifting, thus correct band offset direction, when micro-displacement sensor detects that its distance band axial edge reverts to initial value, PLC error correct actuator stopping action, last item recovers level.
As in coiling process, band offsets to proximity transducer side, then the distance that micro-displacement sensor detects diminishes with initial value ratio, and now error correct actuator is used and makes pressure correct band skew axially away from the mode of sensor lopsidedness by PLC.
Under driven by servomotor, micro-displacement sensor along leading screw, follow all the time strip coil around time spool radially enlarged and move, thus the purpose of rectifying a deviation online during realizing amorphous band continuous coiling, and it being capable of automatic deviation correction operation, it is adaptable to high-speed wind-up band operates.
The feature of present embodiment is:
This device is without manual operation, it becomes possible to accurately, reliable controls the radial direction flatness of band in amorphous band coiling process, has the advantages such as cost is low, simple in construction, precision are high, stable and reliable for performance simultaneously.
Through producing checking, after installing this deviation correcting device when amorphous band crimps, it is possible to realize online correction, thus the axial dipole field phenomenon more than 2CM during strip coiling never occurs, rewind belt phenomenon and reduce by 60%, and volume phenomenon of collapsing no longer occurs.
This device can make the action of last item inclination or recovery ease up by arranging spring on adjusting rod, is conducive to protecting band.
Promoting the use of of this device, not only can realize the on-line automatic correction of amorphous ribbon, and be also applied for other coiled material.