CN103736580B - A kind of residual alum recovery water washing device - Google Patents
A kind of residual alum recovery water washing device Download PDFInfo
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- CN103736580B CN103736580B CN201310562415.3A CN201310562415A CN103736580B CN 103736580 B CN103736580 B CN 103736580B CN 201310562415 A CN201310562415 A CN 201310562415A CN 103736580 B CN103736580 B CN 103736580B
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Abstract
The residual alum recovery water washing device of one, is made up of switch board, power lead, one-stage water wash groove, one-stage water wash groove water inlet pipe, lifting CD-ROM drive motor one, support leading screw one, stirring rotator CD-ROM drive motor one, stirring rotator one, large scale alumina particles collection basket, delivery port I and II rinsing bowl, support screw two, lifting CD-ROM drive motor two, stirring rotator CD-ROM drive motor two, small size alumina particles collection basket, stirring rotator two, delivery port two, aluminium ash aluminium slag stillpot, delivery port three, Sewage treatment case, cycling utilization of wastewater outlet pipe; At aluminium ash, aluminium slag pulverizes, be separated after open one-stage water wash groove and fill water and the water pipe be connected with Sewage treatment case is continued to open, by switch board, large scale alumina particles collection basket and small size alumina particles being collected basket drops to bottom rinsing bowl, in adjustment one-stage water wash groove and secondary rinsing bowl, stirring rotator rotating speed carries out stirring and washes and extract alumina particles, and this equipment has the advantages that efficiency is high, labour intensity is low, environmental pollution is little.
Description
Technical field
Patent of the present invention relates to aluminium alloy and manufactures field, relates in particular to a kind of the aluminium ash, residual aluminium reclaims in aluminium slag the water washing device that produce aluminum-alloy wheel manufacture process melting operation.
Background technology
In the manufacture process of aluminum alloy wheel of vehicle, at aluminium liquid fusion process by the aluminium of generation 10 ~ 15% ash, aluminium slag, about containing the aluminium alloy of 30 ~ 40% recoverables in this aluminium ash, aluminium slag.At present, the normal hot method (namely frying ash) that adopts is reclaimed for the aluminium alloy in aluminium ash, aluminium slag and extract the method extracted with cold process.So-called hot method extracts the continuous heating namely passed through when aluminium ash, aluminium slag just claw aluminium ash, aluminium slag, becomes aluminium water to flow out the aluminum alloy melting in aluminium ash, aluminium slag; So-called cold process is extracted namely cool to room temperature after clawing from smelting furnace at aluminium ash, aluminium slag, and use special equipment to pulverize aluminium ash aluminium slag, the sieve re-using different mesh sieves step by step, aluminum alloy granule is sifted out rear recoverys use.Hot method extracts the low problem of the aluminium alloy rate of recovery existed in aluminium ash aluminium slag, and the fine particle aluminium alloy still containing 10 ~ 15% in the aluminium ash aluminium slag after extraction is serious in leaching process aluminium alloy scaling loss; Cold process is extracted exists the deficiencies such as labour intensity is large, work situation is poor, environmental pollution is serious.
Current China has become aluminum vehicle wheel in the world and has manufactured big country, and average annual 1.8 hundred million of its output, accounts for 48% of Gross World Product, a large amount of aluminium ash, aluminium slag will be produced every year, these aluminium ash aluminium slags can not get effective recycling, and waste is very large, and enterprise's manufacturing cost is very high.Therefore aluminum-alloy wheel manufacturing melting technique personnel extract to aluminium alloy in aluminium ash, aluminium slag the new method reducing manufacturing cost in the urgent need to innovation to greatest extent, and the method must alleviate practitioner's labour intensity, improves work situation, solve and reduce environmental pollution simultaneously.
Summary of the invention
The object of the invention is to overcome the deficiency in existing aluminium ash, aluminium Slag treatment process, there is provided a kind of and can reduce practitioner's labour intensity, improve work situation, reduce environmental pollution and efficiently by the device that aluminium alloy in aluminium ash aluminium slag extracts, specifically provide a kind of residual alum recovery water washing device.
The concrete scheme realizing above technology is: a kind of residual alum recovery water washing device, by switch board, power lead, one-stage water wash groove, one-stage water wash groove water inlet pipe, lifting CD-ROM drive motor one, support leading screw one, stirring rotator CD-ROM drive motor one, stirring rotator one, large scale alumina particles collects basket, delivery port one, secondary rinsing bowl, support screw two, lifting CD-ROM drive motor two, stirring rotator CD-ROM drive motor two, small size alumina particles collects basket, stirring rotator two, delivery port two, aluminium ash aluminium slag stillpot, delivery port three, Sewage treatment case, cycling utilization of wastewater outlet pipe forms, one-stage water wash groove is that the aluminum alloy granule of large-size in washing is to aluminium ash carries out screening recovery, it is of a size of 1200 × 1200 × 1500 ㎜---2000 × 2000 × 2500 ㎜-, one-stage water wash groove is installed and supports leading screw one, lifting CD-ROM drive motor one is assemblied in and supports on leading screw one, large scale alumina particles is collected frame and is fitted together with lifting CD-ROM drive motor one, and stirring rotator CD-ROM drive motor one is fitted together by structural steel and lifting CD-ROM drive motor one with stirring rotator one, and stirring rotator CD-ROM drive motor one is rotated by belt drive stirring rotator one, large scale alumina particles can be driven to collect basket and stirring rotator one rise and fall simultaneously by lifting CD-ROM drive motor one, stirring vane is had in the bottom of stirring rotator, stirring vane is 3, its profile length and width size 80 × 30 ㎜---150 × 80 ㎜, its shape is distorted shape blade, this shape can stir at water-washing process with aluminium slag at aluminium ash fully at rotary course, stir larger-size alumina particles by stirring rotator blade at rotation process and be deposited in the bottom of collecting basket, the delivery port one by one-stage water wash groove top is flow to secondary rinsing bowl by the aluminum alloy granule that size is less and aluminium ash aluminium slag, concordant with the upper end that large scale alumina particles collects basket at the height of the delivery port one at one-stage water wash groove top, the water of one-stage water wash groove delivery port one directly flows to granule by flexible pipe and collects in basket, water inlet pipe gos deep into the bottom of one-stage water wash groove, impels aluminium ash, aluminium slag and granule aluminium alloy to float under the impulsive force of water, secondary rinsing bowl is for grey to aluminium through washing, in aluminium slag, the aluminum alloy granule of reduced size carries out screening recovery, its rinsing bowl length, width and height size is identical with one-stage water wash groove, secondary rinsing bowl is installed and supports leading screw two, lifting CD-ROM drive motor two is assemblied in and supports on leading screw two, small size alumina particles is collected basket and is fitted together with lifting CD-ROM drive motor two, stirring rotator CD-ROM drive motor two is fitted together by structural steel and lifting CD-ROM drive motor two with stirring rotator two, stirring rotator CD-ROM drive motor two is rotated by belt drive stirring rotator two, small size alumina particles can be driven to collect basket and stirring rotator two rise and fall simultaneously by lifting CD-ROM drive motor two, stirring vane is had in the bottom of stirring rotator two, stirring vane has 3, profile length and width are of a size of 50 × 20 ㎜---80 × 30 ㎜, its shape is distorted shape blade, this shape can stir at water-washing process with aluminium slag at aluminium ash fully at rotary course, be deposited in the bottom of collecting basket by the alumina particles controlling intensity size that stirring rotator blade stirs at rotation process less, the delivery port two by secondary rinsing bowl top is flow to aluminium grey aluminium slag stillpot by aluminium ash aluminium slag, concordant with the upper end that small size alumina particles collects basket at the height of the top delivery port of secondary rinsing bowl, delivery port three is had in the top ends of aluminium ash aluminium slag stillpot, the water of delivery port three flows to Sewage treatment case, the length, width and height size of aluminium ash aluminium slag stillpot and Sewage treatment case is 1500 × 1500 × 1500 ㎜---2500 × 2500 × 2500 ㎜, water through purified treatment is flow to one-stage water wash groove by water pipe and recycles by Sewage treatment case, according to the aluminium ash aluminium slag bottom the quantity cleaning aluminium ash aluminium slag stillpot of washing aluminium ash aluminium slag, the sidewall collecting basket at large scale alumina particles collection basket and small size alumina particles is uniform-distribution with circular opening, wherein large scale alumina particles collects basket sidewall circular opening diameter dimension at 2.5 ~ 3.5 ㎜, and small size alumina particles collects the sidewall bore hole size of basket at 1.0 ~ 1.5 ㎜, collect at large scale alumina particles the bottom that basket and small size alumina particles collect basket and have alumina particles outlet, alumina particles can be collected frame when alumina particles collects some and rise to certain altitude by being elevated CD-ROM drive motor alumina particles is taken out, switch board by power lead with lifting CD-ROM drive motor one, stirring rotator CD-ROM drive motor one, be elevated CD-ROM drive motor two and is connected with stirring rotator CD-ROM drive motor two, and by the rotating speed of switch board control stirring rotator CD-ROM drive motor one, two, wherein the rotating speed of stirring rotator CD-ROM drive motor one controls to do vigorous stirring at 500 ~ 600 revs/min, large scale alumina particles can be precipitated at whipping process, small size alumina particles and aluminium ash aluminium slag flow into secondary rinsing bowl by stirring suspension through delivery port one, the rotating speed of stirring rotator CD-ROM drive motor two controls at 200 ~ 300 revs/min, do relatively weak stirring, small size alumina particles can be precipitated at whipping process, aluminium ash aluminium slag flows into aluminium ash aluminium slag stillpot by stirring suspension through delivery port two.First aluminium ash, aluminium slag are added in a kind of special equipment the oxide separation of pulverizing, will stick in aluminium alloy during use, open one-stage water wash groove water inlet pipe tank is filled water and the water pipe be connected with Sewage treatment case is continued to open, large scale alumina particles collected basket and small size alumina particles by switch board and collect basket to drop to rinsing bowl bottom by upper and lower CD-ROM drive motor, the stirring rotator one in one-stage water wash groove is adjusted to rotating speed 500 ~ 600 revs/min by stirring rotator CD-ROM drive motor one; Stirring rotator two in secondary rinsing bowl is adjusted to rotating speed 200 ~ 300 revs/min by stirring rotator CD-ROM drive motor two, the bulky grain aluminium alloy continuing the aluminium pulverized ash aluminium slag to add one-stage water wash groove is collected in basket, when often processing 800 ~ 1200 ㎏ aluminium ash aluminium slag, size alumina particles is collected basket to be risen by switch board, the outlet being collected frame bottom by alumina particles takes out the alumina particles after washing.
Adopt above process aluminium ash aluminium slag, greatly can reduce the labour intensity of workman, obviously improve the work situation of workman, pollution is not existed to environment, can extracting institute's aluminium-containing alloy 95% in aluminium ash aluminium slag, treatment effeciency is high.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is that alumina particles collects basket front view;
Fig. 3 is stirring rotator front view.
Concrete embodiment
As Fig. 1, 2, shown in 3, a kind of residual alum recovery water washing device, by switch board 1, power lead 2, one-stage water wash groove 3, one-stage water wash groove water inlet pipe 4, lifting CD-ROM drive motor one (5), support leading screw one (6), stirring rotator CD-ROM drive motor one (7), stirring rotator one (8), large scale alumina particles collects basket 9, delivery port one (10), secondary rinsing bowl 11, support screw two (12), lifting CD-ROM drive motor two (13), stirring rotator CD-ROM drive motor two (14), small size alumina particles collects basket 15, stirring rotator two (16), delivery port two (17), aluminium ash aluminium slag stillpot 18 and delivery port three (19), Sewage treatment case 20 and cycling utilization of wastewater outlet pipe 21 form, one-stage water wash groove is that the aluminum alloy granule of large-size in washing is to aluminium ash carries out screening recovery, its rinsing bowl length, width and height are of a size of 1500 × 1500 × 2000 ㎜, one-stage water wash groove 3 is installed and supports leading screw one (6), lifting CD-ROM drive motor one (5) is assemblied in and supports on leading screw one (6), large scale alumina particles is collected frame 9 and is fitted together with lifting CD-ROM drive motor one (5), stirring rotator CD-ROM drive motor one (7) is fitted together by structural steel and lifting CD-ROM drive motor one (5) with stirring rotator one (8), and stirring rotator CD-ROM drive motor one (7) is rotated by belt drive stirring rotator one (8), large scale alumina particles can be driven to collect basket 9 and stirring rotator one (8) rise and fall simultaneously by lifting CD-ROM drive motor one (5), stirring vane 24 is had in the bottom of stirring rotator, stirring vane is 3, its profile length and width size 100 × 50 ㎜, its shape is distorted shape blade, this shape can stir at water-washing process with aluminium slag at aluminium ash fully at rotary course, stir larger-size alumina particles by stirring rotator one (8) blade at rotation process and be deposited in the bottom of collecting basket, the delivery port one (10) by one-stage water wash groove 3 top is flow to secondary rinsing bowl 11 by the aluminum alloy granule that size is less and aluminium ash aluminium slag, have the height of delivery port one (10) concordant with the upper end that large scale alumina particles collects basket 9 at the top of one-stage water wash groove 3, delivery port one (10) directly flows to granule by flexible pipe and collects in basket 15, one-stage water wash groove water inlet pipe 4 gos deep into the bottom of one-stage water wash groove 3, and aluminium ash, aluminium slag and granule aluminium alloy can be impelled under the impulsive force of water to float, secondary rinsing bowl 11 is installed and supports leading screw two (12), lifting CD-ROM drive motor two (13) is assemblied in and supports on leading screw two (12), small size alumina particles is collected basket 15 and is fitted together with lifting CD-ROM drive motor two (13), stirring rotator CD-ROM drive motor two (14) is fitted together by structural steel and lifting CD-ROM drive motor two (13) with stirring rotator two (16), stirring rotator CD-ROM drive motor two (14) is rotated by belt drive stirring rotator two (16), small size alumina particles can be driven to collect basket 15 and stirring rotator two (16) rise and fall simultaneously by lifting CD-ROM drive motor two (13), stirring vane 24 is had in the bottom of stirring rotator two (16), stirring vane is 3, its profile length and width size 50 × 20 ㎜, its shape is distorted shape blade, this shape can stir at water-washing process with aluminium slag at aluminium ash fully at rotary course, stir the less alumina particles of size by stirring rotator two (16) blade at rotation process and be deposited in the bottom of collecting basket, delivery port two (17) by secondary rinsing bowl 11 top is flow to aluminium ash aluminium slag stillpot 18 by aluminium ash aluminium slag, the height of delivery port two (17) is concordant with the upper end that small size alumina particles collects basket 15, secondary rinsing bowl delivery port two (17) flows to aluminium ash aluminium slag stillpot 18 by water pipe, delivery port three (19) is had in the top ends of aluminium ash aluminium slag stillpot, this water flows into Sewage treatment case 20 after precipitation process, the length, width and height size of aluminium ash aluminium slag stillpot and Sewage treatment case is 2000 × 2000 × 2000 ㎜, water through purified treatment is flow to one-stage water wash groove by water pipe and recycles by Sewage treatment case, according to the aluminium ash aluminium slag bottom the quantity cleaning aluminium ash aluminium slag stillpot 18 of washing aluminium ash aluminium slag, the sidewall collecting basket 15 at large scale alumina particles collection basket 9 and small size alumina particles is uniform-distribution with circular opening 22, wherein large scale alumina particles collects sidewall circular opening diameter dimension 3.5 ㎜ of basket 10, and small size alumina particles collects sidewall bore hole size 1.5 ㎜ of basket 15, collect at large scale alumina particles the bottom that basket 9 and small size alumina particles collect basket 15 and have alumina particles outlet 23, when alumina particles collects some, alumina particles is collected frame and rise to certain altitude by being elevated CD-ROM drive motor alumina particles is taken out by alumina particles outlet, switch board 1 by power lead 2 and lifting CD-ROM drive motor one (5), rotor drive motor one (7), be elevated CD-ROM drive motor two (13) and be connected with rotor drive motor two (14), and the rotating speed of stirring rotator CD-ROM drive motor one (7) and stirring rotator CD-ROM drive motor two (14) can be controlled by switch board 1, during process, first by aluminium ash, aluminium slag adds special equipment and pulverizes, the oxide sticked in aluminium alloy is separated, open one-stage water wash groove water inlet pipe 4 tank is filled water and the water pipe be connected with Sewage treatment case 20 is continued to open, by switch board 1, large scale alumina particles collection basket 9 being collected basket 15 with small size alumina particles drops to bottom rinsing bowl by upper and lower CD-ROM drive motor, stirring rotator one (8) in one-stage water wash groove 3 is adjusted to rotating speed 550 revs/min by stirring rotator CD-ROM drive motor one (7), stirring rotator two (16) in secondary rinsing bowl 11 is adjusted to rotating speed 250 revs/min by stirring rotator CD-ROM drive motor two (14), continuing that the aluminium pulverized ash aluminium slag is added one-stage water wash groove bulky grain aluminium alloy collects in basket 9, when often processing 900 ㎏ aluminium ash aluminium slag, size alumina particles is collected basket to be risen by switch board, the alumina particles outlet being collected frame bottom by alumina particles takes out the alumina particles after washing.
Claims (7)
1. a residual alum recovery water washing device, by switch board (1), power lead (2), one-stage water wash groove (3), one-stage water wash groove water inlet pipe (4), lifting CD-ROM drive motor one (5), support leading screw one (6), stirring rotator CD-ROM drive motor one (7), stirring rotator one (8), large scale alumina particles collects basket (9), delivery port one (10), secondary rinsing bowl (11), support screw two (12), lifting CD-ROM drive motor two (13), stirring rotator CD-ROM drive motor two (14), small size alumina particles collects basket (15), stirring rotator two (16), delivery port two (17), aluminium ash aluminium slag stillpot (18), delivery port three (19), Sewage treatment case (20) and cycling utilization of wastewater outlet pipe (21) form, support leading screw one (6) upper installation of one-stage water wash groove (3), lifting CD-ROM drive motor one (5) is assemblied in and supports on leading screw one (6), have delivery port one (10) at the top of one-stage water wash groove (3), the water of delivery port one (10) directly flows to granule by flexible pipe and collects in basket (15), support leading screw two (12) upper installation of secondary rinsing bowl (11), lifting CD-ROM drive motor two (13) is assemblied in and supports on leading screw two (12), the water of secondary rinsing bowl delivery port two (17) flows to aluminium ash aluminium slag stillpot (18), delivery port three (19) is had in the top ends of aluminium ash aluminium slag stillpot, this water flows into Sewage treatment case (20) after precipitation process, water through purified treatment is flow to one-stage water wash groove by water pipe and recycles by Sewage treatment case (20), according to the aluminium ash aluminium slag of quantity cleaning aluminium ash aluminium slag stillpot (18) bottom of washing aluminium ash aluminium slag, collect at large scale alumina particles the bottom that basket (9) and small size alumina particles collect basket (15) and have alumina particles outlet (23), when alumina particles collects some, alumina particles is collected basket and rise to certain altitude by being elevated CD-ROM drive motor alumina particles is taken out by alumina particles outlet (23), during process, first by aluminium ash, aluminium slag adds in a kind of special equipment and pulverizes, the oxide sticked in aluminium alloy is separated, open one-stage water wash groove water inlet pipe (4) and tank is filled water and the water pipe (21) connected by Sewage treatment case (20) continues to open, by switch board (1), large scale alumina particles is collected basket (9) and collect with small size alumina particles basket (15) to drop to rinsing bowl bottom by upper and lower CD-ROM drive motor, stirring rotator one (8) in adjustment one-stage water wash groove (3) and the stirring rotator two (16) in secondary rinsing bowl (11) carry out stirring washing, the alumina particles after washing is taken out by the alumina particles alumina particles outlet (23) collected bottom basket, large scale alumina particles is collected basket (9) and is fitted together with lifting CD-ROM drive motor one (5), stirring rotator CD-ROM drive motor one (7) is fitted together by structural steel and lifting CD-ROM drive motor one (5) with stirring rotator one (8), large scale alumina particles can be driven to collect basket (9) and stirring rotator one (8) rise and fall simultaneously by lifting CD-ROM drive motor one (5), small size alumina particles is collected basket (15) and is assembled mutually with lifting CD-ROM drive motor two (13), stirring rotator CD-ROM drive motor two (14) is assembled by structural steel and lifting CD-ROM drive motor two (13) mutually with stirring rotator two (16), small size alumina particles can be driven to collect basket (15) and stirring rotator two (16) rise and fall simultaneously by lifting CD-ROM drive motor two (13).
2. the residual alum recovery water washing device of one according to claim 1, it is characterized in that: have stirring vane (24) in the bottom of stirring rotator one (8), stirring vane is 3, its profile length and width size 100 × 5 ㎜, and its shape is distorted shape blade; Have stirring vane (24) in the bottom of stirring rotator two (16), stirring vane is 3, and its profile length and width size 50 × 20 ㎜, its shape is distorted shape blade.
3. the residual alum recovery water washing device of one according to claim 1, it is characterized in that: the upper end that height and the large scale alumina particles of delivery port one (10) collect basket (9) is concordant, the upper end that height and the small size alumina particles of delivery port two (17) collect basket (15) is concordant.
4. the residual alum recovery water washing device of one according to claim 1, it is characterized in that: one-stage water wash groove water inlet pipe (4) gos deep into the bottom of one-stage water wash groove (3), aluminium ash, aluminium slag and granule aluminium alloy can be impelled under the impulsive force of water to float.
5. the residual alum recovery water washing device of one according to claim 1, it is characterized in that: the sidewall collecting basket (15) at large scale alumina particles collection basket (9) and small size alumina particles is uniform-distribution with circular opening (22), wherein large scale alumina particles collects sidewall circular opening diameter dimension 2.5 ~ 3.5 ㎜ of basket (10), and small size alumina particles collects sidewall bore hole size 1.0 ~ 1.5 ㎜ of basket (15).
6. the residual alum recovery water washing device of one according to claim 1, it is characterized in that: switch board (1) by power lead (2) with lifting CD-ROM drive motor one (5), rotor drive motor one (7), be elevated CD-ROM drive motor two (13) and be connected with rotor drive motor two (14), and by switch board (1), the rotating speed of stirring rotator CD-ROM drive motor one (7) and stirring rotator CD-ROM drive motor two (14) can be controlled.
7. the residual alum recovery water washing device of one according to claim 1, is characterized in that: the rotating speed 500 ~ 600 revs/min of the stirring rotator one (8) in one-stage water wash groove; Stirring rotator two (16) in secondary rinsing bowl, rotating speed 200 ~ 300 revs/min.
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CN201310562415.3A CN103736580B (en) | 2013-11-13 | 2013-11-13 | A kind of residual alum recovery water washing device |
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CN201310562415.3A CN103736580B (en) | 2013-11-13 | 2013-11-13 | A kind of residual alum recovery water washing device |
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JP4803389B2 (en) * | 2007-04-11 | 2011-10-26 | 東洋建設株式会社 | Sediment slurry processing equipment |
CN102463193A (en) * | 2010-11-17 | 2012-05-23 | 中粮集团有限公司 | Method for separating solid mixture |
JP4992057B2 (en) * | 2008-08-19 | 2012-08-08 | 志強 鄭 | Slag post-processing apparatus and processing method thereof |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2293384Y (en) * | 1997-05-22 | 1998-10-07 | 刘朝玺 | Benching discontinuous ore-dressing trough |
JP4803389B2 (en) * | 2007-04-11 | 2011-10-26 | 東洋建設株式会社 | Sediment slurry processing equipment |
JP4992057B2 (en) * | 2008-08-19 | 2012-08-08 | 志強 鄭 | Slag post-processing apparatus and processing method thereof |
CN201625577U (en) * | 2010-02-23 | 2010-11-10 | 怡球金属资源再生(中国)股份有限公司 | Aluminum crushed aggregates washing sorter |
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