CN204792698U - Diamond wire cutting silicon chip coolant liquid recovery system - Google Patents
Diamond wire cutting silicon chip coolant liquid recovery system Download PDFInfo
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Abstract
本实用新型公开了金刚石线切割硅片冷却液回收系统,其包括太阳能硅片切割设备、冷却液供给泵、冷却液回收泵、冷却液桶和单晶原料仓,其还包括有废液收集池、过滤装置、调配箱、硅粉收集箱,冷却液桶上还设有溢流出口和补液口。优点:通过本实用新型系统,可以实现冷却液的循环利用,同时,冷却液时时被过滤,降低冷却液中硅粉含量,提高冷却液的质量,因此,有效的改善切割环境,提升切割硅片的合格率;可有效回收利用冷却水及浓缩冷却液,降低排污量;可减少冷却水及浓缩冷却剂的使用量,降低生产成本;由于冷却液更换无需人工操作,可降低员工劳动强度。
The utility model discloses a cooling liquid recovery system for diamond wire cutting silicon wafers, which comprises solar silicon wafer cutting equipment, a cooling liquid supply pump, a cooling liquid recovery pump, a cooling liquid barrel and a single crystal raw material warehouse, and also includes a waste liquid collection pool , filter device, blending box, silicon powder collection box, overflow outlet and replenishment port are also provided on the coolant barrel. Advantages: Through the system of the utility model, the cooling liquid can be recycled. At the same time, the cooling liquid is filtered from time to time, reducing the silicon powder content in the cooling liquid and improving the quality of the cooling liquid. Therefore, the cutting environment can be effectively improved, and the cutting of silicon wafers can be improved. It can effectively recycle cooling water and concentrated coolant, reduce the amount of sewage discharge; it can reduce the use of cooling water and concentrated coolant, and reduce production costs; since the replacement of coolant does not require manual operation, the labor intensity of employees can be reduced.
Description
技术领域:Technical field:
本实用新型涉一种冷却液回收系统,特别是涉及一种金刚石线切割硅片冷却液回收系统。The utility model relates to a cooling liquid recovery system, in particular to a diamond wire cutting silicon chip cooling liquid recovery system.
背景技术Background technique
目前,太阳能硅片金刚线切割冷却系统采用的冷却液为纯水与浓缩冷却剂按一定比例配比而成,此冷却循环系统一次配液为200-400L,通常切割一刀进行更换一次。在切割过程中,金刚石线表面颗粒对硅棒进行研磨,产生的热量由冷却液带走,硅粉悬浮在冷却液中,这种不稳定的悬浮液极易沉淀或在设备表面板结,并且随着切割时间的增加,冷却液中硅粉浓度不断上升,通常切割一刀后,冷却液中硅粉含量高达5-8%。当冷却液中硅粉含量大于2%后,硅粉极易沉淀,对设备、冷却液管道及过滤系统易造成堵塞。At present, the cooling liquid used in the solar silicon wafer diamond wire cutting cooling system is composed of pure water and concentrated coolant in a certain ratio. The cooling cycle system is 200-400L at a time, and it is usually replaced once after cutting. During the cutting process, the particles on the surface of the diamond wire grind the silicon rod, and the heat generated is taken away by the cooling liquid. The silicon powder is suspended in the cooling liquid. This unstable suspension is easy to precipitate or harden on the surface of the equipment, and with time As the cutting time increases, the concentration of silicon powder in the cooling liquid continues to rise. Usually, after one cut, the silicon powder content in the cooling liquid is as high as 5-8%. When the silicon powder content in the cooling liquid is greater than 2%, the silicon powder is very easy to precipitate, and it is easy to cause blockage to equipment, cooling liquid pipelines and filtration systems.
实用新型内容:Utility model content:
本实用新型的目的在于提供一种金刚石线切割硅片冷却液回收系统。The purpose of the utility model is to provide a diamond wire cutting silicon wafer coolant recovery system.
本实用新型由如下技术方案实施:金刚石线切割硅片冷却液回收系统,其包括太阳能硅片切割设备、冷却液供给泵、冷却液回收泵、冷却液桶和单晶原料仓,所述冷却液桶的供液口与所述冷却液供给泵的进口连接,所述冷却液供给泵的出口与所述太阳能硅片切割设备的冷却液进口连接,所述太阳能硅片切割设备的冷却液出口与所述冷却液回收泵的进口连接,所述冷却液回收泵的出口与所述冷却液桶的回液口连接,其还包括有废液收集池、过滤装置、调配箱、硅粉收集箱,所述冷却液桶上还设有溢流出口和补液口,所述溢流出口与所述废液收集池的进口连接,所述废液收集池的出口与所述过滤装置的进口连接,所述过滤装置的冷却液出口与所述调配箱的进口连接,所述调配箱的出口与所述补液口连接,所述过滤装置的硅粉出口与所述硅粉收集箱的进口连接,所述硅粉收集箱的出口与所述单晶原料仓的进料口连接。The utility model is implemented by the following technical scheme: diamond wire cutting silicon chip coolant recovery system, which includes solar silicon chip cutting equipment, coolant supply pump, coolant recovery pump, coolant bucket and single crystal raw material warehouse, the coolant The liquid supply port of the barrel is connected to the inlet of the cooling liquid supply pump, the outlet of the cooling liquid supply pump is connected to the cooling liquid inlet of the solar silicon wafer cutting equipment, and the cooling liquid outlet of the solar silicon wafer cutting equipment is connected to the The inlet of the cooling liquid recovery pump is connected, the outlet of the cooling liquid recovery pump is connected to the liquid return port of the cooling liquid barrel, and it also includes a waste liquid collection tank, a filter device, a blending box, and a silicon powder collection box, The coolant tank is also provided with an overflow outlet and a replenishment port, the overflow outlet is connected to the inlet of the waste liquid collection tank, and the outlet of the waste liquid collection tank is connected to the inlet of the filter device, so The coolant outlet of the filtering device is connected to the inlet of the mixing box, the outlet of the mixing box is connected to the liquid replenishment port, the silicon powder outlet of the filtering device is connected to the inlet of the silicon powder collection box, and the The outlet of the silicon powder collection box is connected with the feed inlet of the single crystal raw material bin.
所述过滤装置包括压滤机和精滤器,所述废液收集池的出口与所述压滤机的进口连接,所述压滤机的冷却液出口与所述精滤器的进口连接,所述精滤器的出口与所述调配箱的进口连接,所述压滤机的硅粉出口与所述硅粉收集箱的进口连接。The filter device includes a filter press and a fine filter, the outlet of the waste liquid collection tank is connected to the inlet of the filter press, the cooling liquid outlet of the filter press is connected to the inlet of the fine filter, and the The outlet of the fine filter is connected with the inlet of the blending box, and the silicon powder outlet of the filter press is connected with the inlet of the silicon powder collection box.
所述补液口处设有电磁阀和流量计,所述电磁阀与所述流量计电连接。A solenoid valve and a flow meter are provided at the liquid replenishment port, and the solenoid valve is electrically connected to the flow meter.
本实用新型的优点:通过本实用新型系统,可以实现冷却液的循环利用,同时,冷却液时时被过滤,降低冷却液中硅粉含量,提高冷却液的质量,因此,有效的改善切割环境,提升切割硅片的合格率;可有效回收利用冷却水及浓缩冷却液,降低排污量;可减少冷却水及浓缩冷却剂的使用量,降低生产成本;由于冷却液更换无需人工操作,可降低员工劳动强度。The advantages of the utility model: through the system of the utility model, the recycling of the coolant can be realized. At the same time, the coolant is filtered from time to time, reducing the silicon powder content in the coolant and improving the quality of the coolant. Therefore, the cutting environment is effectively improved. Improve the qualification rate of cutting silicon wafers; effectively recycle cooling water and concentrated coolant, reduce sewage discharge; reduce the use of cooling water and concentrated coolant, reduce production costs; because the replacement of coolant does not require manual operation, it can reduce the number of employees Labor intensity.
附图说明:Description of drawings:
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
太阳能硅片切割设备1、冷却液供给泵2、冷却液回收泵3、冷却液桶4、单晶原料仓5、废液收集池6、过滤装置7、调配箱8、硅粉收集箱9、溢流出口10、补液口11、压滤机12、精滤器13、电磁阀14、流量计15、冷却液净化泵16。Solar wafer cutting equipment 1, coolant supply pump 2, coolant recovery pump 3, coolant barrel 4, single crystal raw material warehouse 5, waste liquid collection pool 6, filter device 7, blending box 8, silicon powder collection box 9, Overflow outlet 10, liquid replenishment port 11, filter press 12, fine filter 13, solenoid valve 14, flow meter 15, coolant purification pump 16.
具体实施例:Specific examples:
如图1所示,金刚石线切割硅片冷却液回收系统,其包括太阳能硅片切割设备1、冷却液供给泵2、冷却液回收泵3、冷却液桶4和单晶原料仓5,冷却液桶4的供液口与冷却液供给泵2的进口连接,冷却液供给泵2的出口与太阳能硅片切割设备1的冷却液进口连接,太阳能硅片切割设备1的冷却液出口与冷却液回收泵3的进口连接,冷却液回收泵3的出口与冷却液桶4的回液口连接,冷却液回收泵3的水流可以使冷却液桶4中的冷却液旋转形成涡流,进而使冷却液能充分混合;其还包括有废液收集池6、过滤装置7、调配箱8、硅粉收集箱9,冷却液桶4上还设有溢流出口10和补液口11,溢流出口10与废液收集池6的进口连接,废液收集池6的出口通过冷却液净化泵16与过滤装置7的进口连接,过滤装置7的冷却液出口与调配箱8的进口连接,调配箱8的出口与补液口11连接,补液口11处设有电磁阀14和流量计15,电磁阀14与流量计15电连接,通过流量计15控制电磁阀14的启闭;过滤装置7的硅粉出口与硅粉收集箱9的进口连接,硅粉收集箱9的出口与单晶原料仓5的进料口连接;过滤装置7包括压滤机12和精滤器13,废液收集池6的出口与压滤机12的进口连接,压滤机12的冷却液出口与精滤器13的进口连接,精滤器13的出口与调配箱8的进口连接,压滤机12的硅粉出口与硅粉收集箱9的进口连接。As shown in Figure 1, the cooling liquid recovery system for diamond wire cutting silicon wafers includes solar silicon wafer cutting equipment 1, cooling liquid supply pump 2, cooling liquid recovery pump 3, cooling liquid tank 4 and single crystal raw material warehouse 5, cooling liquid The liquid supply port of barrel 4 is connected to the inlet of coolant supply pump 2, the outlet of coolant supply pump 2 is connected to the coolant inlet of solar silicon wafer cutting equipment 1, and the coolant outlet of solar silicon wafer cutting equipment 1 is connected to the coolant recovery The inlet of the pump 3 is connected, and the outlet of the coolant recovery pump 3 is connected to the liquid return port of the coolant barrel 4. The water flow of the coolant recovery pump 3 can make the coolant in the coolant barrel 4 rotate to form a vortex, and then the coolant can Fully mixed; it also includes a waste liquid collection tank 6, a filter device 7, a blending box 8, a silicon powder collection box 9, and the coolant barrel 4 is also provided with an overflow outlet 10 and a liquid replenishment port 11, and the overflow outlet 10 is connected to the waste The inlet of the liquid collection tank 6 is connected, the outlet of the waste liquid collection tank 6 is connected with the inlet of the filter device 7 through the cooling liquid purification pump 16, the cooling liquid outlet of the filter device 7 is connected with the inlet of the mixing box 8, and the outlet of the mixing box 8 is connected with the The liquid replenishment port 11 is connected, and the liquid replenishment port 11 is provided with a solenoid valve 14 and a flow meter 15, the solenoid valve 14 is electrically connected with the flow meter 15, and the opening and closing of the solenoid valve 14 is controlled by the flow meter 15; the silicon powder outlet of the filter device 7 is connected to the silicon powder The inlet of the powder collection box 9 is connected, the outlet of the silicon powder collection box 9 is connected with the feed port of the single crystal raw material bin 5; the filter device 7 includes a filter press 12 and a fine filter 13, and the outlet of the waste liquid collection tank 6 is connected with the filter press. The inlet of filter press 12 is connected, the coolant outlet of filter press 12 is connected with the inlet of fine filter 13, the outlet of fine filter 13 is connected with the inlet of blending box 8, the outlet of silicon powder of filter press 12 is connected with the inlet of silicon powder collection box 9 import connection.
工作原理:冷却液桶4中的冷却液由冷却液供给泵2泵入太阳能硅片切割设备1,冷却液回收泵3将太阳能硅片切割设备1使用过的旧冷却液泵入到冷却液桶4内部,冷却液桶4中的冷却液在冷却液回收泵3的作用下形成涡流,进而使旧冷却液与冷却液桶4内部的冷却液充分混合;随着旧冷却液的加入,冷却液桶4内充分混合后的冷却液由溢流出口10进行溢流,以保证冷却液桶4内的液面保持不变;溢流后的冷却液进入废液收集池6后由冷却液净化泵16泵入压滤机12,由压滤机12滤出的硅粉先进入硅粉收集箱9后再进入单晶原料仓5,硅粉收集箱9的硅粉可通过提纯制成硅原料重新利用;经压滤机12过滤的冷却液进入精滤器13进行再次过滤后进入调配箱8;调配箱8内的冷却液经补液口11进入冷却液桶4进行重复使用,新补入的冷却液在冷却液回收泵3的作用下可与冷却液桶4中的冷却液充分混合。Working principle: The coolant in the coolant bucket 4 is pumped into the solar wafer cutting equipment 1 by the coolant supply pump 2, and the coolant recovery pump 3 pumps the used coolant of the solar wafer cutting equipment 1 into the coolant bucket 4, the coolant in the coolant barrel 4 forms a vortex under the action of the coolant recovery pump 3, and then the old coolant is fully mixed with the coolant inside the coolant barrel 4; with the addition of the old coolant, the coolant The fully mixed coolant in the barrel 4 overflows from the overflow outlet 10 to ensure that the liquid level in the coolant barrel 4 remains unchanged; the overflowed coolant enters the waste liquid collection tank 6 and is pumped by the coolant purification pump 16 is pumped into the filter press 12, and the silicon powder filtered out by the filter press 12 first enters the silicon powder collection box 9 and then enters the single crystal raw material warehouse 5, and the silicon powder in the silicon powder collection box 9 can be purified and made into silicon raw material again. Utilization; the coolant filtered by the filter press 12 enters the fine filter 13 to filter again and then enters the allocation box 8; the coolant in the allocation box 8 enters the coolant barrel 4 through the liquid replenishment port 11 and is reused, and the newly replenished coolant Under the action of the coolant recovery pump 3 , it can be fully mixed with the coolant in the coolant barrel 4 .
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378876A (en) * | 2016-09-23 | 2017-02-08 | 镇江环太硅科技有限公司 | Diamond wire slicing cooling liquid integrated treatment method for sapphire and silicon wafers |
| CN108164020A (en) * | 2017-12-28 | 2018-06-15 | 洛阳阿特斯光伏科技有限公司 | A kind of diamond wire sliced crystal silicon production line uses water method and water system |
| CN108383123A (en) * | 2018-03-20 | 2018-08-10 | 山东大海新能源发展有限公司 | The processing of waste liquid utilizes method and system after a kind of Buddha's warrior attendant wire cutting |
| CN108858832A (en) * | 2018-08-27 | 2018-11-23 | 苏州赛森电子科技有限公司 | Cutting fluid cooling device and cooling method for silicon wafer cutting machine |
| CN112297260A (en) * | 2019-07-29 | 2021-02-02 | 内蒙古中环光伏材料有限公司 | Method for controlling silicon powder concentration in solar silicon wafer cutting process |
| CN115194964A (en) * | 2021-04-09 | 2022-10-18 | 天津市环智新能源技术有限公司 | Cooling liquid recovery treatment process for silicon single crystal diamond wire slicing |
| CN115193101A (en) * | 2021-04-09 | 2022-10-18 | 中国矿业大学 | Method for recovering linear cutting cooling liquid |
| CN115709530A (en) * | 2022-11-18 | 2023-02-24 | 三一硅能(株洲)有限公司 | Wafer cutting liquid supply system and liquid supply method |
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2015
- 2015-07-08 CN CN201520488983.8U patent/CN204792698U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378876A (en) * | 2016-09-23 | 2017-02-08 | 镇江环太硅科技有限公司 | Diamond wire slicing cooling liquid integrated treatment method for sapphire and silicon wafers |
| CN106378876B (en) * | 2016-09-23 | 2019-02-05 | 镇江环太硅科技有限公司 | A kind of sapphire and silicon wafer are sliced coolant liquid integrated sewage treatment method with diamond wire |
| CN108164020A (en) * | 2017-12-28 | 2018-06-15 | 洛阳阿特斯光伏科技有限公司 | A kind of diamond wire sliced crystal silicon production line uses water method and water system |
| CN108383123A (en) * | 2018-03-20 | 2018-08-10 | 山东大海新能源发展有限公司 | The processing of waste liquid utilizes method and system after a kind of Buddha's warrior attendant wire cutting |
| CN108858832A (en) * | 2018-08-27 | 2018-11-23 | 苏州赛森电子科技有限公司 | Cutting fluid cooling device and cooling method for silicon wafer cutting machine |
| CN112297260A (en) * | 2019-07-29 | 2021-02-02 | 内蒙古中环光伏材料有限公司 | Method for controlling silicon powder concentration in solar silicon wafer cutting process |
| CN115194964A (en) * | 2021-04-09 | 2022-10-18 | 天津市环智新能源技术有限公司 | Cooling liquid recovery treatment process for silicon single crystal diamond wire slicing |
| CN115193101A (en) * | 2021-04-09 | 2022-10-18 | 中国矿业大学 | Method for recovering linear cutting cooling liquid |
| CN115193101B (en) * | 2021-04-09 | 2024-02-13 | 中国矿业大学 | A method for recovering coolant from wire cutting |
| CN115709530A (en) * | 2022-11-18 | 2023-02-24 | 三一硅能(株洲)有限公司 | Wafer cutting liquid supply system and liquid supply method |
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