CN103734900A - Tobacco shred structure adjusting equipment - Google Patents
Tobacco shred structure adjusting equipment Download PDFInfo
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- CN103734900A CN103734900A CN201310708101.XA CN201310708101A CN103734900A CN 103734900 A CN103734900 A CN 103734900A CN 201310708101 A CN201310708101 A CN 201310708101A CN 103734900 A CN103734900 A CN 103734900A
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- roller
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- belt conveyor
- wire
- shred
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Abstract
Tobacco shred structure adjusting equipment comprises a feeding belt conveyor, a shred breaking device, a discharging belt conveyor, a guiding groove and a fixed frame. The feeding belt conveyor is located on the upper left portion of the discharging belt conveyor, one end of the feeding belt conveyor is connected with the upper end of the shred breaking device, the other end of the feeding belt conveyor is connected with the upper end of the guiding groove, and the lower end of the shred breaking device and the lower end of the guiding groove are both connected with the discharging belt conveyor. The tobacco shred structure adjusting equipment is characterized in that the shred breaking device is composed of a shred evening roller, a shred feeding roller, a shred breaking roller, driving motors and a protective cover, the three rollers are arranged in mutual parallel and the same in length, the end faces on the same sides of all the rollers are flush with one another, and each roller is provided with the driving motor corresponding to the roller. The tobacco shred structure adjusting equipment is easy to operate, safe, reliable and low in manufacturing cost, the shred breaking device can be adjusted and controlled according to different specifications of shreds, so that the optimum shred adjusting rate is obtained, and shred structures are improved.
Description
Technical field
The present invention relates to a kind of tobacco processing equipment, relate in particular to a kind of tobacco structure and adjust equipment.
Background technology
Tobacco structure is one of important factor in order of cigarette physical index.In recent years, along with the technological progress of cigarette machine, cigarette machine speed improves constantly, tobacco structure long filament rate higher on the individual cigarette weight mark that rolls rear cigarette partially, the impact of the quality index such as hardness, resistance to suction and cigarette making machine equipment operational efficiency is more and more obvious.Find after deliberation, when pipe tobacco whole cut rate is in 80% left and right, when the ratio of long, the middle silk of pipe tobacco is 3:l, oeverall quality index and the stability of cigarette are better.
Primary processing line adopts the sheet cigarette after beating and double roasting to process as raw material, when the Percentage of large and middle size strips in sheet cigarette raw material is higher, will cause the finished cut tobacco long filament ratio after processing higher.For improving finished cigarettes quality, guarantee cigarette stay in grade, can only in during Primary Processing, to tobacco structure, carry out regulation and control.From technology for making tobacco threds link aspect, mainly can carry out tobacco structure adjustment from two links: 1, blade processing: by large blade with vanelets separate, separately large blade is torn to processing, improve the uniformity of blade size, from source, reduce the appearance of long filament.2, cut tobacco processing: be divided into two classes for the processing of cut tobacco, cut rear pipe tobacco and dry rear pipe tobacco, rear moisture in cut tobacco is large owing to cutting, cut tobacco crush resistance is strong, thus its processing is made broken smaller, but owing to cutting rear pipe tobacco loose the opening of not expanding, and viscosity is also larger, processing acquires a certain degree of difficulty; After drying, moisture in cut tobacco is moderate, and with uniform temperature, it is relatively good that its crush resistance can be said to be comparatively speaking, and after drying, pipe tobacco is loose, relatively good processing.
Summary of the invention
For the deficiencies in the prior art part, the invention provides a kind of tobacco structure and adjust equipment, to drying rear pipe tobacco, process, pipe tobacco whole cut rate be can effectively regulate, thereby oeverall quality index and the stability of cigarette improved.
Technical scheme of the present invention is: a kind of tobacco structure is adjusted equipment, comprise infeed belt conveyor, fracture of wire device, outfeed belt conveyor, gathering sill and fixed support composition, infeed belt conveyor is positioned at outfeed belt conveyor upper left side, infeed belt conveyor one end is connected with fracture of wire device upper end, the other end is connected with gathering sill upper end, fracture of wire device lower end is all connected with outfeed belt conveyor with gathering sill lower end, it is characterized in that: described fracture of wire device is by even roll dies, thread delivering roller, fracture of wire roller, drive motors and protective cover composition, three rollers be arranged in parallel and length identical, each roller is concordant with side end face, every roller has the drive motors of answering in contrast, even roll dies is positioned near infeed belt conveyor one side, thread delivering roller is between even roll dies and fracture of wire roller, thread delivering roller axial line and fracture of wire roller axial line are positioned in same level and below even roll dies axial line position, even roll dies and thread delivering roller roller outer surface are provided with identical needle plate, fracture of wire roller roller outer surface is provided with roller nail.
Described even roll dies and thread delivering roller roller outer surface are provided with identical needle plate, needle plate is comprised of base and roller pin, and the cross section of base is ring-like for fan, and the radius of fan ring short arc place circumference is identical with the exradius of needle plate place roller, roller pin is fixed on base along normal, and base is provided with T-shaped screw.Base and roller are bolted.
Described roller pin free end is taper, and link is cylindrical.
Described even roll dies and thread delivering roller outer surface are by 72 identical needle plate compositions, and each needle plate has 160 roller pins.
Described fracture of wire roller roller outer surface is provided with 1520 roller nails that helix is arranged vertically.
The roller nail that described fracture of wire roller roller outer surface is set, its lower end is provided with screw thread, is threaded connection and is fixed on roller outer surface, and roller nail middle part is the positive hexagonal prism of projection, and top is taper, and cone tip portion is by arc transition.
Described infeed belt conveyor throughput direction is two-way adjustable.
Between described fracture of wire roller and thread delivering roller, gap is adjustable.
Described even roll dies and thread delivering roller turn to identical, thread delivering roller and fracture of wire roller switched in opposite and have speed discrepancy, and the rotating speed of even roll dies, thread delivering roller and fracture of wire roller is all adjustable.
The present invention is simple to operate, safe and reliable, low cost of manufacture; Can to fracture of wire device, regulate control according to the specification of different pipe tobaccos, thereby obtain best pipe tobacco whole cut rate, improve quality of tobacco shreds.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is fracture of wire apparatus structure schematic diagram;
Fig. 3 is fracture of wire device top view;
Fig. 4 is the axial cutaway view of even roll dies;
Fig. 5 is needle plate front view;
Fig. 6 is needle plate left view;
Fig. 7 is fracture of wire roller partial structurtes schematic diagrames;
Fig. 8 is that the A-A of Fig. 7 is to cutaway view;
Fig. 9 is roller pin structure schematic diagram.
The specific embodiment
As shown in Figure 1, a kind of tobacco structure is adjusted equipment, comprise infeed belt conveyor 1, fracture of wire device 2, outfeed belt conveyor 3, gathering sill 4 and fixed support 5 form, infeed belt conveyor 1 is positioned at outfeed belt conveyor 3 upper left sides, infeed belt conveyor 1 one end is connected with fracture of wire device 2 upper ends, the other end is connected with gathering sill 4 upper ends, fracture of wire device 2 lower ends are all connected with outfeed belt conveyor 3 with gathering sill 4 lower ends, as shown in Figures 2 and 3, described fracture of wire device 2 is by even roll dies 6, thread delivering roller 7, fracture of wire roller 8, drive motors 9 and protective cover 10 form, three rollers be arranged in parallel and length identical, each roller is concordant with side end face, every roller has the drive motors 9 of answering in contrast, even roll dies 6 is positioned at the side near infeed belt conveyor 1, thread delivering roller 7 is between even roll dies 6 and fracture of wire roller 8, thread delivering roller 7 axial lines and fracture of wire roller 8 axial lines are positioned in same level and below even roll dies 6 axial line positions, as shown in Figure 4, roller 11 outer surfaces of even roll dies 6 and thread delivering roller 7 are provided with identical needle plate 12, as shown in Figure 7, fracture of wire roller 8 roll shaft 13 outer surfaces are provided with roller nail 14.
As shown in Figure 4, Figure 5 and Figure 6, needle plate 12 is comprised of base 15 and roller pin 16, and the cross section of base 15 is ring-like for fan, and the radius of fan ring short arc place circumference is identical with the exradius of needle plate 12 place rollers 11, roller pin 16 is fixed on base 15 along normal, and base 15 is provided with T-shaped screw 17.Base 15 is bolted with roller 11.Roller pin 16 free ends are taper, and link is cylindrical.Even roll dies 6 and thread delivering roller 7 outer surfaces form by 72 identical needle plates 12, and each needle plate 12 has 160 roller pins 16.
As shown in Figure 7, Figure 8 and Figure 9, roll shaft 13 outer surfaces of described fracture of wire roller 8 are provided with 1520 roller nails 14 that helix is arranged vertically.Roller is followed closely 14 lower ends and is provided with screw thread 18, and roller is followed closely the positive hexagonal prism 19 that 14 middle parts are projection, and top is taper nail tip 20, and nail tip 20 tip portions are by arc transition.
As shown in Figure 1, Figure 2 and Figure 3, infeed belt conveyor 1 throughput direction is two-way adjustable; Between fracture of wire roller 8 and thread delivering roller 7, gap is adjustable; Even roll dies 6 and thread delivering roller 7 turn to identical, thread delivering roller 7 and fracture of wire roller 8 switched in opposite and have speed discrepancy, and the rotating speed of even roll dies 6, thread delivering roller 7 and fracture of wire roller 8 is all adjustable.
In pipe tobacco work flow, if pipe tobacco does not need to carry out structural adjustment, by infeed belt conveyor 1, through gathering sill 4, enter outfeed belt conveyor 3 and carry out next step operation..If pipe tobacco Structure of need is adjusted, by infeed belt conveyor 1, rotate backward and enter fracture of wire device 2, pipe tobacco enters after fracture of wire device 2, first through even roll dies 6 and thread delivering roller 7, evenly make thinner, improve pipe tobacco speed simultaneously, for fracture of wire processing provides condition, when pipe tobacco arrives fracture of wire roller 8, through the impact between fracture of wire roller 8 and thread delivering roller 7, tear, longer pipe tobacco is interrupted, for the pipe tobacco of different size, thereby can obtain best treatment effect by the gap of adjusting between rotating speed and fracture of wire roller 8 and the thread delivering roller 7 of each roller.
Claims (9)
1. a tobacco structure is adjusted equipment, comprise infeed belt conveyor, fracture of wire device, outfeed belt conveyor, gathering sill and fixed support composition, infeed belt conveyor is positioned at outfeed belt conveyor upper left side, infeed belt conveyor one end is connected with fracture of wire device upper end, the other end is connected with gathering sill upper end, fracture of wire device lower end is all connected with outfeed belt conveyor with gathering sill lower end, it is characterized in that: described fracture of wire device is by even roll dies, thread delivering roller, fracture of wire roller, drive motors and protective cover composition, three rollers be arranged in parallel and length identical, each roller is concordant with side end face, every roller has the drive motors of answering in contrast, even roll dies is positioned near infeed belt conveyor one side, thread delivering roller is between even roll dies and fracture of wire roller, thread delivering roller axial line and fracture of wire roller axial line are positioned in same level and below even roll dies axial line position, even roll dies and thread delivering roller roller outer surface are provided with identical needle plate, fracture of wire roller roller outer surface is provided with roller nail.
2. a kind of tobacco structure as claimed in claim 1 is adjusted equipment, it is characterized in that: described even roll dies and thread delivering roller roller outer surface are provided with identical needle plate, needle plate is comprised of base and roller pin, the cross section of base is ring-like for fanning, the radius of fan ring short arc place circumference is identical with the exradius of needle plate place roller, roller pin is fixed on base along normal, and base is provided with T-shaped screw, and base and roller are bolted.
3. a kind of tobacco structure as claimed in claim 2 is adjusted equipment, it is characterized in that: described roller pin free end is taper, and link is cylindrical.
4. a kind of tobacco structure as claimed in claim 2 is adjusted equipment, it is characterized in that: described even roll dies and thread delivering roller outer surface are by 72 identical needle plate compositions, and each needle plate has 160 roller pins.
5. a kind of tobacco structure as claimed in claim 1 is adjusted equipment, it is characterized in that: described fracture of wire roller roller outer surface is provided with 1520 roller nails that helix is arranged vertically.
6. a kind of tobacco structure as described in claim 1 or 5 is adjusted equipment, it is characterized in that: the roller nail that described fracture of wire roller roller outer surface is set, its lower end is provided with screw thread, be threaded connection and be fixed on roller outer surface, roller nail middle part is the positive hexagonal prism of projection, top is taper nail tip, and nail tip tip portion is by arc transition.
7. a kind of tobacco structure as claimed in claim 1 is adjusted equipment, it is characterized in that: described infeed belt conveyor throughput direction is two-way adjustable.
8. a kind of tobacco structure as claimed in claim 1 is adjusted equipment, it is characterized in that: between described fracture of wire roller and thread delivering roller, gap is adjustable.
9. a kind of tobacco structure as claimed in claim 1 is adjusted equipment, it is characterized in that: described even roll dies and thread delivering roller turn to identical, and thread delivering roller and fracture of wire roller switched in opposite and have speed discrepancy, the rotating speed of even roll dies, thread delivering roller and fracture of wire roller is all adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310708101.XA CN103734900B (en) | 2013-12-20 | 2013-12-20 | A kind of tobacco structure adjustment equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310708101.XA CN103734900B (en) | 2013-12-20 | 2013-12-20 | A kind of tobacco structure adjustment equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103734900A true CN103734900A (en) | 2014-04-23 |
| CN103734900B CN103734900B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310708101.XA Active CN103734900B (en) | 2013-12-20 | 2013-12-20 | A kind of tobacco structure adjustment equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104522865A (en) * | 2014-11-17 | 2015-04-22 | 河南中烟工业有限责任公司 | Process and device for tobacco shred structure on-line adjustment and control |
| CN105768175A (en) * | 2016-01-11 | 2016-07-20 | 河南中烟工业有限责任公司 | Processing process of thin cigarette |
| CN108308697A (en) * | 2018-03-26 | 2018-07-24 | 龙岩烟草工业有限责任公司 | It combs roller roller needle, comb roller and cigarette machine |
| CN109965335A (en) * | 2019-04-01 | 2019-07-05 | 河南卷烟工业烟草薄片有限公司 | A kind of Novel reconstructed tobacco leaf chopping system based on paper process |
| CN113974200A (en) * | 2021-12-13 | 2022-01-28 | 河南中烟工业有限责任公司 | Tobacco shred processing system |
-
2013
- 2013-12-20 CN CN201310708101.XA patent/CN103734900B/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104522865A (en) * | 2014-11-17 | 2015-04-22 | 河南中烟工业有限责任公司 | Process and device for tobacco shred structure on-line adjustment and control |
| CN104522865B (en) * | 2014-11-17 | 2016-08-24 | 河南中烟工业有限责任公司 | The equipment that a kind of Cut tobacco regulates and controls online |
| CN105768175A (en) * | 2016-01-11 | 2016-07-20 | 河南中烟工业有限责任公司 | Processing process of thin cigarette |
| CN108308697A (en) * | 2018-03-26 | 2018-07-24 | 龙岩烟草工业有限责任公司 | It combs roller roller needle, comb roller and cigarette machine |
| CN109965335A (en) * | 2019-04-01 | 2019-07-05 | 河南卷烟工业烟草薄片有限公司 | A kind of Novel reconstructed tobacco leaf chopping system based on paper process |
| CN113974200A (en) * | 2021-12-13 | 2022-01-28 | 河南中烟工业有限责任公司 | Tobacco shred processing system |
| CN113974200B (en) * | 2021-12-13 | 2023-07-18 | 河南中烟工业有限责任公司 | Tobacco shred processing system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103734900B (en) | 2016-01-20 |
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Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: China Tobacco Henan Industrial Co., Ltd. Address before: 450000 Henan province Zhengzhou guanchengou Longhai Road No. 72 Patentee before: China Tobacco Henan Industrial Co., Ltd. |