CN103726943B - The controlling method of motor, controller, control system and hoist - Google Patents
The controlling method of motor, controller, control system and hoist Download PDFInfo
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- CN103726943B CN103726943B CN201310684166.5A CN201310684166A CN103726943B CN 103726943 B CN103726943 B CN 103726943B CN 201310684166 A CN201310684166 A CN 201310684166A CN 103726943 B CN103726943 B CN 103726943B
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Abstract
The invention discloses a kind of controlling method of motor, controller, control system and hoist, in order to prevent motor accident extinguishing, improve the safety in utilization of hoist.Controlling method comprises the opening information of the gas pedal obtaining motor; According to the opening information of gas pedal of motor obtained and the corresponding relation of the rotating speed of motor, obtain the rotating speed of target information of the motor corresponding with the opening information of the gas pedal obtained; Obtain the actual speed information of motor; Store the actual speed information of the motor obtained, upgrade rotating speed storing value with the revision cycle preset; Rotating speed of target information or adjustment of rotational speed information is exported to control unit of engine.
Description
Technical field
The present invention relates to technical field of engineering machinery, particularly relate to a kind of controlling method of motor, controller, control system and hoist.
Background technique
At present; in engineering lifting field; the use of hoist is more and more frequent; in the process using crane gear; often there will be hoist overwork, the situation of motor accident extinguishing, as motor operates in 1000rpm; and now crane load amount exceeds motor output power now, then motor is easy to stop working.
In prior art, operator are needed rule of thumb to judge the actual situation of hanging between carrying capacity and engine output of hoist, if find, crane load amount exceeds motor output power now (namely motor will stop working), as shown in Figure 1, Fig. 1 engine throttle pedal structure of the prior art schematic diagram, operator need pedal 01 of stepping on the throttle rapidly, increase accelerator open degree, control unit of engine controls the fuel injection quantity etc. of motor according to the throttle opening information received, and then increase the output power of motor, prevent from stopping working.
But; this determination methods of the prior art; mainly rule of thumb judge by operator and operate; poor and the artificial reliability judged of the promptness judged also can not ensure; if error in judgement, motor accident extinguishing in craning weight of same process, shear leg loses driving force; even if having hydraulic system and mechanical lock protection, also easily cause certain danger.
Summary of the invention
Embodiments provide a kind of controlling method of motor, controller, control system and hoist, in order to prevent motor accident extinguishing, improve the safety in utilization of hoist.
The controlling method of motor provided by the invention, comprising:
Obtain the opening information of the gas pedal of motor;
According to the opening information of gas pedal of motor obtained and the corresponding relation of the rotating speed of motor, obtain the rotating speed of target information of the motor corresponding with the opening information of the gas pedal obtained;
Obtain the actual speed information of motor;
Store the actual speed information of the motor obtained, upgrade rotating speed storing value with the revision cycle preset;
Rotating speed of target information or adjustment of rotational speed information is exported to control unit of engine; Wherein:
When described actual speed information is more than or equal to the critical speed of rotation of the engine misses preset, export described rotating speed of target information to control unit of engine; When the critical speed of rotation preset described in described actual speed information is less than, the adjustment of rotational speed information exported to control unit of engine be obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment of rotational speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle.
The controlling method of motor provided by the invention, the rotating speed of target information of motor is calculated by the opening information of gas pedal, obtain the actual speed information of motor, and store this actual speed information, at set intervals (i.e. revision cycle) update rotating speed storing value corresponding to the actual speed information of storage, that is, after a period of time, the actual speed information stored in memory module becomes the actual speed information that this moment (after a period of time corresponding moment) obtains.When actual speed information is more than or equal to the critical speed of rotation preset, export described rotating speed of target information to control unit of engine, control unit of engine controls the output power of motor according to this rotating speed of target information; When actual speed information is less than the critical speed of rotation preset, the adjustment of rotational speed information flowing to control unit of engine is the adjustment of rotational speed information obtained according to now rotating speed storing value, corresponding relation between engine idle and adjustment of rotational speed information, and control unit of engine controls the output power of motor according to this adjustment of rotational speed information.
Visible, the controlling method of motor provided by the invention, by gathering the opening information of gas pedal, obtains the practical operation situation of motor according to throttle opening information, automatically can regulate the output power of motor, be less than crane load amount to prevent the output power of motor.
So the controlling method of motor provided by the invention, prevents motor accident extinguishing, improves the safety in utilization of hoist.
In some optional mode of executions, described that obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment of rotational speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle be specially:
V=V
1+V
b*a%,
Wherein, V is adjustment of rotational speed information; V
1current rotating speed storing value; V
bfor engine idle; A is the constant preset.
In some optional mode of executions, the value of described a is 50.
In some optional mode of executions, described in revision cycle of presetting be 5 ~ 10 seconds.Such as: 5 seconds, 6 seconds, 7 seconds, 8 seconds, 9 seconds, 10 seconds etc., just repeat no longer one by one here.If will arrange the revision cycle too short, when the engine misses moment, namely the data of controller record are the actual speed close to motor all the time, then motor speed-raising remains and promotes under the rotating speed of brennschuluss time, does not reach the effect preventing from stopping working; If arrange revision cycle overlong time, engine speed is followed to the process of accelerator open degree change, the actual effect of data can become very poor, can not complete the object of control very well.
In some optional mode of executions, described in the critical speed of rotation that presets be specially:
V
2=V
b-k,
Wherein, V
2for critical speed of rotation; V
bfor engine idle; K is the constant preset.
The controller of the motor that the present invention also provides, comprising:
First receiving module, for receiving the opening information of the gas pedal of the motor got;
Computing module, for according to the opening information of gas pedal of motor received and the corresponding relation of the rotating speed of motor, obtains the rotating speed of target information of the motor corresponding with the opening information of the gas pedal obtained;
Second receiving module, for receiving the actual speed information of the motor got;
Memory module, stores the actual speed information of the motor received, and upgrades rotating speed storing value with the revision cycle preset;
Control module, exports rotating speed of target information or adjustment of rotational speed information to control unit of engine; Wherein:
When described actual speed information is more than or equal to the critical speed of rotation of the engine misses preset, export described rotating speed of target information to control unit of engine; When the critical speed of rotation preset described in described actual speed information is less than, the adjustment of rotational speed information exported to control unit of engine be obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment rotary speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle.
In some optional mode of executions, described that obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment of rotational speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle be specially:
V=V
1+V
b*a%,
Wherein, V is adjustment of rotational speed information; V
1for current rotating speed storing value; V
bfor engine idle; A is the constant preset.
The control system of the motor that the present invention also provides, comprising:
Control unit of engine, for controlling the output power of motor;
Collecting unit, for the actual speed information of the opening information and described motor that gather gas pedal;
Controller, be connected with described collecting unit and described control unit of engine signal, for obtaining the rotating speed of target information of the motor corresponding with the opening information of the gas pedal received according to the opening information of gas pedal of motor received and the corresponding relation of the rotating speed of motor, for storing the actual speed information of the motor received, rotating speed storing value is upgraded, also for exporting rotating speed of target information or adjustment of rotational speed information to described control unit of engine with the revision cycle preset; Wherein:
When described actual speed information is more than or equal to the critical speed of rotation of the engine misses preset, export described rotating speed of target information to control unit of engine; When the critical speed of rotation preset described in described actual speed information is less than, the adjustment of rotational speed information exported to control unit of engine be obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment rotary speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle.
In some optional mode of executions, the revision cycle that described controller prestores is 5 ~ 10 seconds.
Present invention also offers a kind of hoist, comprise the control system of the motor described in above-mentioned any one.
Accompanying drawing explanation
Fig. 1 is the accelerator pedal structure schematic diagram under prior art;
The controlling method flow chart of the motor that Fig. 2 provides for the embodiment of the present invention;
The controller architecture schematic diagram of the motor that Fig. 3 provides for the embodiment of the present invention;
The Control system architecture schematic diagram of the motor that Fig. 4 provides for the embodiment of the present invention.
Reference character:
01-gas pedal 11-first receiving module
12-second receiving module 2-computing module
3-memory module 4-control module
5-motor 6-gas pedal
7-control unit of engine 8-collecting unit
9-controller
Embodiment
In order to effectively improve because of motor overburdening, the flame-out phenomenon that the output power of motor is not mated and produced, and then the safety in utilization improving hoist, embodiments provide a kind of controlling method of motor, controller, control system and hoist.In the controlling method provided, when the actual speed information of motor is more than or equal to the critical speed of rotation of the engine misses preset, the adjustment of rotational speed information exported to control unit of engine is rotating speed of target information; When actual speed information is less than the critical speed of rotation preset, the adjustment of rotational speed information exported to control unit of engine is the adjustment of rotational speed information obtained according to current rotating speed storing value, corresponding relation between engine idle and adjustment of rotational speed information, the program effectively improves because of motor overburdening, the flame-out phenomenon that the output power of motor is not mated and produced, improves the safety in utilization of hoist.The present invention is described with reference to the accompanying drawings below with specific embodiment.
As shown in Figure 2, the controlling method flow chart of motor that provides for the embodiment of the present invention of Fig. 2; The controlling method of motor provided by the invention, comprising:
Step 101: the opening information obtaining the gas pedal of motor;
Step 102: according to the corresponding relation of the opening information of the gas pedal of motor and the rotating speed of motor, obtain the rotating speed of target information of the motor corresponding with the opening information of the gas pedal obtained;
Step 103: the actual speed information obtaining motor;
Step 104: the actual speed information storing the motor obtained, upgrades rotating speed storing value with the revision cycle preset;
Step 105: export rotating speed of target information or adjustment of rotational speed information to control unit of engine; Wherein:
When actual speed information is more than or equal to the critical speed of rotation of the engine misses preset, export rotating speed of target information to control unit of engine; When actual speed information is less than the critical speed of rotation preset, the adjustment of rotational speed information exported to control unit of engine be obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment of rotational speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle.
Operationally, when load exceedes the power of motor output, the rotating speed of motor can constantly reduce hoist.
The controlling method of motor provided by the invention, the rotating speed of target information of motor is calculated by the opening information of gas pedal, obtain the actual speed information of motor, and store this actual speed information, at set intervals (i.e. revision cycle) update rotating speed storing value corresponding to the actual speed information of storage, that is, after a period of time, the actual speed information stored in memory module becomes the actual speed information that this moment (after a period of time corresponding moment) obtains.When actual speed information is more than or equal to the critical speed of rotation preset, export described rotating speed of target information to control unit of engine, control unit of engine controls the fuel injection quantity etc. of motor according to this rotating speed of target information, and then controls output power; When actual speed information is less than the critical speed of rotation preset, the adjustment of rotational speed information flowing to control unit of engine is the adjustment of rotational speed information obtained according to the corresponding relation now between rotating speed storing value, engine idle, adjustment of rotational speed information, control unit of engine controls fuel injection quantity etc. according to this adjustment of rotational speed information, and then controlling the output power of motor, the power sling and want belonging to present load is joined in the power district that motor is exported.
Visible, the controlling method of motor provided by the invention, by gathering the opening information of gas pedal, obtains the practical operation situation of motor according to throttle opening information, automatically can regulate the output power of motor, be less than crane load amount to prevent the output power of motor.
So the controlling method of motor provided by the invention, prevents motor accident extinguishing, improves the safety in utilization of hoist.
Further, in above-mentioned steps 105: what obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment of rotational speed information is specially with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle:
V=V
1+V
b*a%,
Wherein, V is adjustment of rotational speed information; V
1for current rotating speed storing value; V
bfor engine idle; A is the constant preset.
Idling is called during the race of engine.When engine running, if complete close the throttle, at this moment motor is just in idling mode.Rotating speed during engine idle is called as idling speed.Idling speed can adjust its height by adjustment air door size etc.In general, minimum speed when idling speed is not shaken with motor.
Preferably, the value of above-mentioned a is 50.
Preferably, the revision cycle preset is 5 ~ 10 seconds.Such as: 5 seconds, 5.5 seconds, 6 seconds, 7 seconds, 8 seconds, 9 seconds, 10 seconds etc., just repeat no longer one by one here.If will arrange the revision cycle too short, when the engine misses moment, namely the data of controller record are the actual speed close to motor all the time, then motor speed-raising remains and promotes under the rotating speed of brennschuluss time, does not reach the effect preventing from stopping working; If arrange revision cycle overlong time, engine speed is followed to the process of accelerator open degree change, the actual effect of data can become very poor, can not complete the object of control very well.Certainly, the revision cycle preset can be also other value, and the staff of related domain can set according to actual needs.
Preferably, the critical speed of rotation preset is specially:
V
2=V
b-k,
Wherein, V
2for critical speed of rotation; V
bfor engine idle; K is the constant preset.The staff of value related domain of k can rule of thumb set, and such as: 200 etc., just repeats no longer one by one here.
As shown in Figure 3, the controller architecture schematic diagram of the motor that Fig. 3 provides for the embodiment of the present invention, based on the controlling method of above-mentioned motor, can build a kind of controller of motor, and the controller of the motor that the present invention also provides, comprising:
First receiving module 11, for receiving the opening information of the gas pedal of the motor got;
Computing module 2, for according to the opening information of gas pedal of motor received and the corresponding relation of the rotating speed of motor, obtains the rotating speed of target information of the motor corresponding with the opening information of the gas pedal obtained;
Second receiving module 12, for receiving the actual speed information of the motor got;
Memory module 3, stores the actual speed information of the motor received, and upgrades rotating speed storing value with the revision cycle preset;
Control module 4, exports rotating speed of target information or adjustment of rotational speed information to control unit of engine; Wherein:
When actual speed information is more than or equal to the critical speed of rotation of the engine misses preset, export rotating speed of target information to control unit of engine; When actual speed information is less than the critical speed of rotation preset, the adjustment of rotational speed information exported to control unit of engine be obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment rotary speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle.
Further, what obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment of rotational speed information is specially with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle:
V=V
1+V
b*a%,
Wherein, V is adjustment of rotational speed information; V
1for current rotating speed storing value; V
bfor engine idle; A is the constant preset.
As shown in Figure 4, the Control system architecture schematic diagram of the motor that Fig. 4 provides for the embodiment of the present invention, based on the controller of above-mentioned motor, can build a kind of control system of motor, and the control system of the motor that the present invention also provides, comprising:
Control unit of engine 7, for controlling the output power of motor 5;
Collecting unit 8, for the actual speed information of the opening information and motor 5 that gather gas pedal 6;
Controller 9, be connected with collecting unit 8 and control unit of engine 7 signal, for obtaining the rotating speed of target information of the motor 5 corresponding with the opening information of the gas pedal received according to the opening information of the gas pedal 6 of motor received and the corresponding relation of the rotating speed of motor 5, for storing the actual speed information of the motor received, rotating speed storing value is upgraded, also for exporting rotating speed of target information or adjustment of rotational speed information to control unit of engine 7 with the revision cycle preset; Wherein:
When actual speed information is more than or equal to the critical speed of rotation of the engine misses preset, export rotating speed of target information to control unit of engine 7; When actual speed information is less than the critical speed of rotation preset, the adjustment of rotational speed information exported to control unit of engine 7 be obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment rotary speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle.
Gas pedal 6, also known as accelerator pedal, is a part for automotive fuel supply system, by controlling the tread-on quantity of gas pedal, controls the air inflow of motor, thus controls the rotating speed of motor.Control unit of engine 7 also claims ECM(EngineControlModule), there is the function of monitoring continuously and controlling engine work running.
Preferably, controller 9 is Controlled by Programmable Controller device PLC.
Optionally, the revision cycle that controller 9 prestores is 5 ~ 10 seconds.Such as: 5 seconds, 5.5 seconds, 6 seconds, 7 seconds, 8 seconds, 9 seconds, 10 seconds etc., just repeat no longer one by one here.
Preferably, controller is connected with control unit of engine signal by controller area network (ControllerAreaNetwork) bus.
Based on the control system of above-mentioned motor, present invention also offers a kind of hoist, comprise the control system of the motor described in above-mentioned any one.
The controlling method of above-mentioned motor, controller and control system not only can be used on hoist, also can be used in other engineering machinery.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.
Claims (10)
1. a controlling method for motor, is characterized in that, comprising:
Obtain the opening information of the gas pedal of motor;
According to the opening information of gas pedal of motor obtained and the corresponding relation of the rotating speed of motor, obtain the rotating speed of target information of the motor corresponding with the opening information of the gas pedal obtained;
Obtain the actual speed information of motor;
Store the actual speed information of the motor obtained, upgrade rotating speed storing value with the revision cycle preset;
Rotating speed of target information or adjustment of rotational speed information is exported to control unit of engine; Wherein:
When described actual speed information is more than or equal to the critical speed of rotation of the engine misses preset, export described rotating speed of target information to control unit of engine; When the critical speed of rotation preset described in described actual speed information is less than, the adjustment of rotational speed information exported to control unit of engine be obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment of rotational speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle.
2. controlling method as claimed in claim 1, it is characterized in that, described that obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment of rotational speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle be specially:
V=V
1+V
b*a%,
Wherein, V is adjustment of rotational speed information; V
1for current rotating speed storing value; V
bfor engine idle; A is the constant preset.
3. controlling method as claimed in claim 2, it is characterized in that, the value of described a is 50.
4. controlling method as claimed in claim 3, is characterized in that, described in revision cycle of presetting be 5 ~ 10 seconds.
5. controlling method as claimed in claim 4, is characterized in that, described in the critical speed of rotation that presets be specially:
V
2=V
b-k,
Wherein, V
2for critical speed of rotation; V
bfor engine idle; K is the constant preset.
6. a controller for motor, is characterized in that, comprising:
First receiving module, for receiving the opening information of the gas pedal of the motor got;
Computing module, for according to the opening information of gas pedal of motor received and the corresponding relation of the rotating speed of motor, obtains the rotating speed of target information of the motor corresponding with the opening information of the gas pedal obtained;
Second receiving module, for receiving the actual speed information of the motor got;
Memory module, stores the actual speed information of the motor received, and upgrades rotating speed storing value with the revision cycle preset;
Control module, exports rotating speed of target information or adjustment of rotational speed information to control unit of engine; Wherein:
When described actual speed information is more than or equal to the critical speed of rotation of the engine misses preset, export described rotating speed of target information to control unit of engine; When the critical speed of rotation preset described in described actual speed information is less than, the adjustment of rotational speed information exported to control unit of engine be obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment rotary speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle.
7. controller as claimed in claim 6, is characterized in that, described that obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment of rotational speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle be specially:
V=V
1+V
b*a%,
Wherein, V is adjustment of rotational speed information; V
1for current rotating speed storing value; V
bfor engine idle; A is the constant preset.
8. a control system for motor, is characterized in that, comprising:
Control unit of engine, for controlling the output power of motor;
Collecting unit, for the actual speed information of the opening information and described motor that gather gas pedal;
Controller, be connected with described collecting unit and described control unit of engine signal, for obtaining the rotating speed of target information of the motor corresponding with the opening information of the gas pedal received according to the opening information of gas pedal of motor received and the corresponding relation of the rotating speed of motor, for the actual speed information received described in storing, rotating speed storing value is upgraded, also for exporting rotating speed of target information or adjustment of rotational speed information to described control unit of engine with the revision cycle preset; Wherein:
When described actual speed information is more than or equal to the critical speed of rotation of the engine misses preset, export described rotating speed of target information to control unit of engine; When the critical speed of rotation preset described in described actual speed information is less than, the adjustment of rotational speed information exported to control unit of engine be obtain according to current rotating speed storing value, corresponding relation between engine idle with adjustment rotary speed information with current rotating speed storing value and adjustment of rotational speed information corresponding to engine idle.
9. control system as claimed in claim 8, it is characterized in that, the revision cycle that described controller prestores is 5 ~ 10 seconds.
10. a hoist, is characterized in that, comprises the control system of motor as claimed in claim 8 or 9.
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CN110415204B (en) * | 2019-03-22 | 2020-07-10 | 施伟红 | Reliable type safe driving control system |
CN115126033A (en) * | 2022-06-23 | 2022-09-30 | 徐州徐工挖掘机械有限公司 | Walking speed limit control system and method for wheel excavator |
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CN1892004A (en) * | 2005-07-05 | 2007-01-10 | 日产自动车株式会社 | Engine output control device at the time of vehicle pedal being stepped down |
CN101513975A (en) * | 2009-03-20 | 2009-08-26 | 抚顺挖掘机制造有限责任公司 | Method for controlling power limit load of caterpillar crane |
CN101988434A (en) * | 2009-08-05 | 2011-03-23 | 上海派芬自动控制技术有限公司 | Method and system for controlling limit load |
CN103161588A (en) * | 2011-12-14 | 2013-06-19 | 上海通用汽车有限公司 | Engine stalling protection controlling method under high altitude condition |
Family Cites Families (1)
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JP2010133469A (en) * | 2008-12-03 | 2010-06-17 | Caterpillar Japan Ltd | Working vehicle |
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CN1892004A (en) * | 2005-07-05 | 2007-01-10 | 日产自动车株式会社 | Engine output control device at the time of vehicle pedal being stepped down |
CN101513975A (en) * | 2009-03-20 | 2009-08-26 | 抚顺挖掘机制造有限责任公司 | Method for controlling power limit load of caterpillar crane |
CN101988434A (en) * | 2009-08-05 | 2011-03-23 | 上海派芬自动控制技术有限公司 | Method and system for controlling limit load |
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Address after: Yuelu District, Hunan province No. South Road, silver basin, No. 361 Applicant after: Zoomlion Heavy Industry Science & Technology Development Co., Ltd. Address before: 410007 ZOOMLION grand pond Industrial Park, Yuanda Road, Changsha economic and Technological Development Zone, Hunan 2, China Applicant before: Zoomlion Heavy Industry Science & Technology Development Co., Ltd. |
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