CN103722752A - Composite material prepreg tape laying mechanism with pressure detection device - Google Patents

Composite material prepreg tape laying mechanism with pressure detection device Download PDF

Info

Publication number
CN103722752A
CN103722752A CN201310751513.1A CN201310751513A CN103722752A CN 103722752 A CN103722752 A CN 103722752A CN 201310751513 A CN201310751513 A CN 201310751513A CN 103722752 A CN103722752 A CN 103722752A
Authority
CN
China
Prior art keywords
composite material
pressure
pedestal
material prepreg
force transmission
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201310751513.1A
Other languages
Chinese (zh)
Other versions
CN103722752B (en
Inventor
范钰伟
王雅君
郑会恩
冯长征
王茜
曲宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AVIC Manufacturing Technology Institute
Original Assignee
AVIC Beijing Aeronautical Manufacturing Technology Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AVIC Beijing Aeronautical Manufacturing Technology Research Institute filed Critical AVIC Beijing Aeronautical Manufacturing Technology Research Institute
Priority to CN201310751513.1A priority Critical patent/CN103722752B/en
Publication of CN103722752A publication Critical patent/CN103722752A/en
Application granted granted Critical
Publication of CN103722752B publication Critical patent/CN103722752B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386Automated tape laying [ATL]

Abstract

The invention provides a composite material prepreg tape laying mechanism with a pressure detection device. The composite material prepreg tape laying mechanism comprises a seat body, wherein parallel and through containing chamber holes are formed in two sides of the seat body, a force transmission mechanism is arranged in each containing chamber hole, a pressure sensor is fixedly connected to the top of each force transmission mechanism, the upper end of each pressure sensor props against a pressing cap, each pressing cap is respectively and fixedly connected with the seat body on two sides of the top of the seat body, the lower end of each force transmission mechanism is fixedly connected with a floating base, and a compression roller mechanism is connected between the floating bases positioned on two sides of the seat body. Therefore, the laying pressure at two ends of a compression roller is detected in real time through the pressure sensor, detection signals are analyzed and fed back in real time through a rear-end signal processing system of the pressure sensor, and the posture of the head of a composite material laying tape is timely adjusted by cooperation with an external tape laying system to enable normal of the surface to be laid to be vertical to the axis of a roller in real time, so as to maintain the laying stress to be uniform and achieve the purpose of uniformly laying with the shape.

Description

There is the composite material prepreg laying mechanism of pressure-detecting device
Technical field
The present invention relates to the manufacturing technology of Aeronautics and Astronautics, boats and ships, field of wind power generation, espespecially a kind of composite material prepreg laying mechanism.
Background technology
Advanced composite material has the features such as lightweight, high strength, high-modulus, antifatigue, corrosion-resistant, designability and good manufacturability, be particularly useful for large scale structure and overall structure, it is desirable Aircraft Structure Materials, its consumption is aboard increasing, range of application expands to main force support structure (wing, fuselage etc.) from inferior load-carrying construction (hatch door, radome fairing, stabilization etc.), external four generation machine composite consumption account for 24%~40% of construction weight, at present composite has become the agent structure material of airframe of new generation.Composite is also widely used in space flight, boats and ships, field of wind power generation.Therefore, composite low-cost manufacturing technique is the key problem of current international technical field of composite materials, and composite automatic placement technology is the research emphasis of composite low-cost manufacturing technique.
Composite automatic placement technology has been applied composite automated tape-laying machine, and the major function of automated tape-laying machine realizes the laying head that parts are roller shape.To there are following two point defects in existing automated tape-laying owner:
1. automated tape-laying machine can be divided into plane laying and curved surface laying two classes by the geometric properties of institute's lay member, for the curved surface laying operation of on-plane surface member, existing processing method is all by complicated sweep mechanism, contoured to be scanned, and carry out complicated movement programming and measure profiling by digital control system, and then control automated tape-laying machine and carry out laying by programming route, not only time-consuming waste material, and easily make mistakes;
2. existing automated tape-laying machine is all composite material prepreg design pressure roller and the relevant bearer structure for a certain specific width, can not carry out accommodation according to different laying width, and application restric-tion is larger.
Summary of the invention
Object of the present invention, be to provide a kind of composite material prepreg laying mechanism with pressure-detecting device, by on composite material prepreg laying mechanism, pressure-detecting device being set, can detect in real time composite material laying pressure, to overcome the defect described in background technology.
Above-mentioned purpose, can adopt following technical proposal to realize:
A kind of composite material prepreg laying mechanism with pressure-detecting device, comprise: pedestal, these pedestal both sides have accommodating lumen pore parallel and that connect, in each described accommodating lumen pore, be respectively arranged with force transmission mechanism, each force transmission mechanism top is fixedly connected with pressure sensor, upper end contact one pressure cap of each pressure sensor, each pressure cap is affixed with described pedestal respectively in the both sides, top of described pedestal; The affixed unsteady base in lower end of each described force transmission mechanism, and connect pressing roll mechanism between the described unsteady base of described pedestal both sides.
Composite material prepreg laying mechanism as above, each described unsteady base is axially arranged at intervals with respectively multiple mounting grooves along the pressure roller of described pressing roll mechanism, and every end of described pressing roll mechanism is all arranged in a wherein mounting groove of corresponding end alternatively.
Composite material prepreg laying mechanism as above, Open Side Down to be opened in the each described mounting groove of each unsteady base, and at each vallecular cavity top, be provided with to adsorb the magnetic force piece at described pressing roll mechanism two ends.
Composite material prepreg laying mechanism as above, each described accommodating lumen pore inwall is provided with the hollow slip pre-tightening sleeve coaxial with lumen pore, and each described force transmission mechanism slides and wears described slip pre-tightening sleeve, and coordinates with a predetermined pretightning force with slip pre-tightening sleeve.
Composite material prepreg laying mechanism as above, described slip pre-tightening sleeve is ball bearing socket, described force transmission mechanism is cylinder wall in the position coordinating with described pre-tightening sleeve.
Composite material prepreg laying mechanism as above, described pressing roll mechanism comprises: two spaced apart roller mount pads, are arranged at respectively in a described wherein mounting groove of the corresponding base that floats; And pressure roller, be arranged on rotationally between described two roller mount pads.
Composite material prepreg laying mechanism as above, described two roller mount pads have the installing hole in the face of arranging, the end of each installing hole is provided with needle roller thrust bearing, and the inner circumferential wall of each installing hole is provided with drawn cup needle roller bearing, every end of described pressure roller respectively by described needle roller thrust bearing and drawn cup needle roller bearing axially and be radially positioned between the roller mount pad at two ends.
Composite material prepreg laying mechanism as above, the accommodating lumen pore of described pedestal is provided with ring holder shoulder, described pressure sensor is resisted against this ring holder shoulder above by the pre-pressure ring that is padded on sensor below along gravity direction, and described pre-pressure ring can be adjusted the precompression of described pressure sensor.
Composite material prepreg laying mechanism as above, the top of described unsteady base is provided with inner side guide positioning plate in a side of described pedestal, the bottom of described pedestal is provided with outside guide positioning plate at the offside of a described side of described unsteady base, this medial and lateral guide positioning plate is common limits the horizontal direction free degree of described unsteady base with respect to described pedestal, and only allows the vertical displacement of described unsteady base with respect to described pedestal.
Composite material prepreg laying mechanism as above, each described unsteady base offers at least one vertical through holes, and described pedestal offers vertical blind hole coaxially in the position of the each vertical through holes of correspondence, each described unsteady base wears described at least one vertical through holes and corresponding vertical blind hole by least one stop pin, to limit the rotation of base with respect to described pedestal of floating.
Composite material prepreg laying mechanism as above, described pedestal is provided with from the accommodating lumen pore edge of its both sides and extends and be communicated to the set screw hole outside pedestal perpendicular to the direction of this accommodating cavity axially bored line, to allow holding screw to insert this set screw hole and to limit the rotation of described force transmission mechanism in described accommodating lumen pore.
Composite material prepreg laying mechanism as above, the bottom of described pressure sensor is threaded with described force transmission mechanism.
By above technical scheme, advantage and disadvantage of the present invention is:
1. adopts pressure sensor of the present invention detects in real time to the lay pressure at pressure roller two ends, and can to detection signal, carry out real-time analysis, feedback by the back end signal treatment system of pressure sensor, and the in good time adjustment compound material laying that the coordinates outside laying system attitude of taking the lead, make to treat that lay normal to a surface is vertical in real time with the axis of roller, thereby keep the uniformity of lay pressure and realize the object of the even lay of conformal, the complicated operating processes such as measurement profiling, numerical control programming, TRAJECTORY CONTROL have been removed from, the material-saving that saves time, is difficult for makeing mistakes;
2. the present invention is that the track that moves both vertically forming by slip pre-tightening sleeve (being preferably ball bearing socket) is realized to the location of force transmission mechanism in the vertical direction, and by the adjustment to slip pre-tightening sleeve pretightning force, by frictional force, overcome the gravity of the member that floats, reduce the loss of floating type force transmission mechanism in power transmission process, make power that pressure roller bears can pass to effectively accurately the pressure sensor at two ends, from mechanical structure aspects, effectively raise sensitivity and the accuracy of checkout gear;
3. the present invention adopts the mode of setting up pre-pressure ring between the ring holder shoulder of pressure sensor bottom and the accommodating lumen pore of pedestal, pressure sensor is carried out to prepressing type assembling, the size of precompression is adjusted by the pre-pressure ring of reconditioning, thereby the surveying range that makes pressure sensor remains on the sensitiveest, the accurate region of instrument itself, from measuring instrument aspect, improve sensitivity and the accuracy of checkout gear.
4. the present invention can be arranged on the roller mount pad of press-roller device in different unsteady floor installation grooves alternatively, so the roller at two ends is installed toilet and has been produced different spacing, installable pressure roller length is just different, then can adapt to the lay operation of the composite material prepreg of different in width, laying mechanism of the present invention is widely used.
5. the present invention arranges on the basis of multiple mounting grooves on unsteady base, also at the vallecular cavity top of each mounting groove, magnetic force piece is set, while making the roller mount pad of pressing roll mechanism and mounting groove assembling, it is magnetic-adsorption, the laying mechanism of the present invention dismounting roller mount pad of being so more convenient for, and the pressure roller of quick-replaceable different length, improved the man-haur efficiency of changing pressure roller.
Accompanying drawing explanation
For making object of the present invention, technological means and technique effect have more complete and clearly disclose, be below elaborated, and see also accompanying drawing and parts label.
Fig. 1 is the solid assembling schematic diagram of composite material prepreg laying mechanism of the present invention;
Fig. 2 is the A-A cutaway view of Fig. 1;
Fig. 3 is the B-B cutaway view of Fig. 1;
Fig. 4 is the solid assembling schematic diagram of another embodiment of composite material prepreg laying mechanism of the present invention.
The specific embodiment
Refer to shown in Fig. 1 to 3, the invention provides a kind of composite material prepreg laying mechanism with pressure-detecting device, comprise: pedestal 1, these pedestal 1 both sides have accommodating lumen pore 11 parallel and that connect, in each described accommodating lumen pore 11, be respectively arranged with force transmission mechanism 2, each force transmission mechanism 2 tops are fixedly connected with pressure sensor 3, upper end contact one pressure cap 4 of each pressure sensor 3, and each pressure cap 4 is affixed with described pedestal 1 respectively in the both sides, top of described pedestal 1; The affixed unsteady base 5 in lower end of each described force transmission mechanism 2, and connect pressing roll mechanism 6 between the described unsteady base 5 of described pedestal 1 both sides.In reality is implemented, the base 5 that floats can upwards be fixed on force transmission mechanism 2 from bottom by a screw 54.Whereby, guarantee that the reaction force of pressure when composite material prepreg lay can feed back to the pressure sensor of both sides uniformly.
In preferred embodiment of the present invention, the accommodating lumen pore 11 of pedestal 1 left and right sides, force transmission mechanism 2, pressure sensor 3, pressure cap 4, the base 5 that floats are all symmetrically arranged.
As depicted in figs. 1 and 2, described pressing roll mechanism 6 comprises: two spaced apart roller mount pads 62; And pressure roller 61, be arranged on rotationally between described two roller mount pads 62.
Preferably, each described unsteady base 5 is axially arranged at intervals with respectively multiple mounting grooves 51 along the pressure roller 61 of described pressing roll mechanism 6, and the roller mount pad 62 of described pressing roll mechanism 6 every ends is all arranged in a wherein mounting groove 51 of corresponding end alternatively.But the present invention is not as limit, and the base 5 that floats also can be offered installation conduit, makes roller mount pad 62 can realize the stepless adjustment of pressure roller axial location.In preferred embodiment of the present invention, each unsteady base 5 is provided with two mounting grooves 51 at its two ends, make laying mechanism can adapt to width to be respectively the lay of 150mm and 300mm composite material prepreg, shown in Fig. 1, assemble the embodiment of 150mm length pressure roller, shown in Fig. 4, assemble the embodiment of 300mm length pressure roller.
Further, Open Side Down to be opened in the each described mounting groove 51 of each unsteady base 5, and at each vallecular cavity top, be provided with the magnetic force piece 55 of the roller mount pad 62 that adsorbs described pressing roll mechanism 6 two ends.Magnetic force piece 55 is also replaceable is other mechanical snap structures being easy for installation and removal.
As shown in Figure 3, each described accommodating lumen pore 11 inwalls are provided with the hollow slip pre-tightening sleeve 13 coaxial with lumen pore, and each described force transmission mechanism 2 slides and wears described slip pre-tightening sleeve 13, and coordinate with a predetermined pretightning force with slip pre-tightening sleeve 13.
Preferably, described slip pre-tightening sleeve 13 is ball bearing socket, and described force transmission mechanism 2 is cylinder wall in the position coordinating with described pre-tightening sleeve 13.During actual enforcement, whole force transmission mechanism 2 is roughly column, and forms force-transmitting pole.Certainly, force transmission mechanism 2 also can be set to non-cylindrical, axial rotation when avoiding stressed.
Consult again Fig. 2, described two roller mount pads 62 have the installing hole 621 in the face of arranging, the end of each installing hole 621 is provided with needle roller thrust bearing 622, and the inner circumferential wall of each installing hole 621 is provided with drawn cup needle roller bearing 623, every end of described pressure roller 61 respectively by described needle roller thrust bearing 622 and drawn cup needle roller bearing 623 axially and be radially positioned between the roller mount pad 62 at two ends.
Consult again Fig. 3, the accommodating lumen pore 11 of described pedestal 1 is provided with ring holder shoulder 110, described pressure sensor 3 is resisted against on this ring holder shoulder 110 along gravity direction by the pre-pressure ring 31 that is padded on sensor 3 belows, and described pre-pressure ring 31 can be adjusted the precompression of described pressure sensor 3.
Consult Fig. 1 and Fig. 2, the top of described unsteady base 5 is provided with inner side guide positioning plate 71 in a side of described pedestal 1, the bottom of described pedestal 1 is provided with outside guide positioning plate 72 at the offside of a described side of described unsteady base 5, this medial and lateral guide positioning plate 71,72 is common limits the horizontal direction free degree of described unsteady base 5 with respect to described pedestal 1, and only allows the vertical displacement (vertical fine motion) of described unsteady base 5 with respect to described pedestal 1.Inner side guide positioning plate 71 can be by screw fastening in unsteady base 5, and outside guide positioning plate 72 also can be by screw fastening in pedestal 1.
Continue to consult Fig. 3, each described unsteady base 5 offers at least one vertical through holes 52, and described pedestal 1 offers vertical blind hole 12 coaxially in the position of the each vertical through holes 52 of correspondence, each described unsteady base 5 wears described at least one vertical through holes 52 and corresponding vertical blind hole 12 by least one stop pin 53, to limit the rotation of base 5 with respect to described pedestal 1 of floating.In preferred embodiment of the present invention, unsteady base 5 standard widths of a room in an old-style house of pedestal 1 each side every and offer abreast two vertical through holes 52, wherein a vertical through holes 52 arranges described stop pin 53.
At force transmission mechanism 2, be under the prerequisite of cylinder form, described pedestal 1 is provided with and from accommodating lumen pore 11 edges of its both sides, perpendicular to the direction of these accommodating lumen pore 11 axis, extends and be communicated to the set screw hole 14 outside pedestal 1, to allow holding screw 15 insert these set screw hole 14 and limit the rotation of described force transmission mechanism 2 in described accommodating lumen pore 11.
In addition, the bottom of described pressure sensor 3 and described force transmission mechanism 2 are threaded connection, and maybe can adopt other detachable affixed connected modes.
Composite material prepreg laying mechanism of the present invention mainly for lay object be large plane or small curve surface member, according to difference, treat the shape face of lay mould, in real time lay pressure is detected, feedback, and then by outside placement machine, the attitude of pressure roller is adjusted in real time, realization difference is treated lay mould shape face carry out self adaptation lay, the uniformity of lay pressure while guaranteeing composite material laying, stationarity, uniformity, and do not need to carry out complicated movement programming and measure profiling by complicated sweep mechanism and digital control system, thereby realize the self adaptation lay to large-scale composite material member, thereby meet the manufacture of the medium-and-large-sized composite airplane wallboard of large aircraft, it will be airliner, large transport airplane, the development of the large-scale wallboard members of new-generation fighter composite provides equipment basis.
The design main points of the each parts of the present invention are below described:
Pedestal 1 is the main mechanical support of the present invention, for alleviating its quality, adopts aluminum alloy materials to process.The accommodating lumen pore 11 that pedestal 1 both sides are offered has ring holder shoulder 110, makes the top of accommodating lumen pore 11 form seat hole.
Pressure sensor 3 upper ends are arranged on the inner below of pressure cap 4 by standard nut, and lower end is positioned at the above-mentioned seat hole of pedestal 1.Pressure sensor 3 is responsible for the detection of pressure roller lay pressure as measuring instrument, and by the signal collection treatment system of pressure sensor, feed back to the control system of outside laying system, the computational analysis of the control system by outside laying system, and then make corresponding adjustment, thereby by outside placement machine, the attitude of pressing roll mechanism 6 is adjusted in real time, realization difference is treated lay mould shape face carry out self adaptation lay, guarantee the uniformity of lay pressure.
Pressure cap 4 is connected with pedestal 1 by standard screws by the screw hole of both sides.The rigidity of pressure cap and stability thereof are one of key factors realizing for laying mechanism its function, and for guaranteeing the rigidity of pressure cap, design adopts No. 45 Steel materials to process, and before processing, adopts rational heat treatment mode, promotes the mechanical property of pressure cap.
Pre-pressure ring 31: being arranged on respectively in the described seat hole under pressure sensor 3, adopting 1Cr18Ni9Ti materials processing to form, is the adjustment member of pressure sensor precompression size.
Force transmission mechanism 2, for guaranteeing that force transmission mechanism transmits the accuracy of power, between force transmission mechanism 2 and slip pre-tightening sleeve 13, apply certain pretightning force, eliminate the gap of radial direction, and guarantee that the present invention is after assembling, under self gravitation effect, the entirety that force transmission mechanism 2 and below attaching parts thereof form can slip, guarantees that the frictional force that pretightning force produces equates with its gravity.
13 designs of slip pre-tightening sleeve adopt ball bearing nested structure, are placed in pedestal 1, form the raceway of upper and lower fine motion.In composite automatic placement process, because pressure roller 61 is subject to radial and axial pressure, by the transmission successively of drawn cup needle roller bearing 623 and needle roller thrust bearing 622, roller mount pad 62, float base 5, force transmission mechanism 2, finally pass to pressure sensor 3, thereby cause the distortion of pressure sensor 3, drive upper and lower fine motion.
The base 5 that floats is force transmission element, and design adopts No. 45 Steel materials to process, and one 1~2mm shallow slot is arranged at bottom, the installation direction of restrict rollers mount pad 62.
Stop pin 53 is for limiting base 5 the rotatablely moving using force transmission mechanism 2 as rotating shaft of floating, and design adopts interference fits, is installed in the bottom blind hole 12 of pedestal 1, with the matched in clearance that is connected to of the respective through hole 52 of unsteady base 5.
Magnetic force piece 55 adopts magnet, in the vertical direction pair roller mount pad 62 is fixed, prevent that roller mount pad and pressure roller 61 from rolling under state because gravity drops non-, this kind is fixedly connected with mode and is highly susceptible to installation and the replacing of roller mount pad and pressure roller, thereby adapts to the lay of the composite material prepreg of different in width specification.
Roller mount pad 62 is arranged in the mounting groove 51 of base 5 belows of floating, and guarantees the bottom surface laminating of roller mount pad step surface and unsteady base 5, and is stuck in the above-mentioned shallow slot of the base bottom of floating.
Needle roller thrust bearing 622 and drawn cup needle roller bearing 623 are arranged in roller mount pad 62 side installing holes 621, realization axially and is radially accurately located pressure roller 61, in composite automatic placement process, while making pressure roller be subject to axial and radial effect power, can not be subjected to displacement, and can rotate freely without catching phenomenon.
Pressure roller 61 is direct executive components that composite material laying rolling device applies lay pressure in composite automatic placement process, design adopts double-decker, the middle steel mandrel that adopts, the outer elastic caoutchouc that adopts, whole pressure roller need customize and form, mandrel two ends are connected with the roller mount pad 62 of both sides, according to the related request of composite material laying technique, the blocking characteristics of the elastic rubber material that pressure roller is adopted, elasticity, hardness and process of surface treatment etc. have requirement, the one, during lay, can not produce adhesion with the composite for the treatment of lay, the 2nd, under the grinding pressure effect of lay composite requirement, the shape control that roller produces is in 2~3mm left and right, and be strain.
Inner side guide positioning plate 71 and outside guide positioning plate 72 adopt aluminum alloy materials to process, the medial surface of pedestal 1 is close in guide positioning plate 71 1 sides, inner side, the lateral surface of the base 5 that floats is close in guide positioning plate 72 1 sides, outside, inner side guide positioning plate 71 and outside guide positioning plate 72 form a upper and lower passage, and the base 5 that makes to float can only do upper and lower fine motion within the scope of it.In addition, inner side guide positioning plate 71 has two magnetic force piece installing holes, and described magnetic force piece 55 is arranged in fact in this magnetic force piece installing hole.
Hexagonal tack holding screw in holding screw 15 employing standards, is assemblied in the set screw hole 14 of pedestal (set screw hole 14 is standard thread pilot hole), and effect is the rotation that prevents force transmission mechanism 2 when assembling.In the situation that not affecting force transmission mechanism 2 and being connected with pressure sensor 3, to force transmission mechanism 2 and being connected of unsteady base 5 applying screw-down torque, rear holding screw 15 inner faces have been assembled separation with force transmission mechanism 2.
Signal connects: each pressure sensor 3 is connected with outside signal acquisition process module by its signaling interface and connecting line, realizes acceptance, processing and feedback to lay pressure detecting signal.
The present invention that above embodiment forms, its operation principle is as follows:
In composite material prepreg automatic placement process, the axis of pressure roller should keep vertical with the normal for the treatment of lay face all the time, if composite material prepreg lay pressure is F, the reaction force of lay pressure passes to respectively the pressure sensor of both sides power by pressure roller is F/2, according to varying in size of F, pressure sensor can feed back the different signals of telecommunication, by signal collection treatment system, pressure sensor is fed back to the signal going out and converts the outside readable data signal of laying control system to.The size that the selection of pressure sensor measurement range S is is F according to lay pressure is determined, because pressure sensor is in it measures 40%~80% interval of range S, certainty of measurement is the highest, the selection of the range S that therefore pressure sensor is selected, meet S × 60%=F/2, i.e. S=5F/6.Before assembling and setting, according to the size of composite material laying technological requirement lay pressure F, by demarcating the data signal that counterweight changes out the signal of telecommunication of pressure sensor feedback and pressure sensor signal collection processing system implementing, demarcate; label taking fixed-point number is n(n=1 2,3; ...); and the corresponding change curve between the signal of telecommunication that goes out pressure sensor according to the numerical fitting of n calibration point and power, the demarcation of the getting n that counts is larger, and the change curve simulating is got over close to actual theoretical curve.In composite automatic placement process, when lay surface occurs that inclination or curved surface change, the power that pressure roller two ends pass to pressure sensor also there will be corresponding variation, outside laying control system can be according to the unlike signal of pressure sensor feedback, do comparative analysis with the change curve simulating in pressure sensor calibrating, and control laying head and make corresponding adjustment, adjust the attitude of composite material prepreg laying mechanism, make the axis of pressure roller keep vertical with the normal for the treatment of lay face all the time, thereby keep the uniformity of lay pressure, reach the object of conformal lay.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, the common variation that those skilled in the art carries out within the scope of technical solution of the present invention and replacement all should be included in protection scope of the present invention.

Claims (12)

1. one kind has the composite material prepreg laying mechanism of pressure-detecting device, it is characterized in that, comprise: pedestal, these pedestal both sides have accommodating lumen pore parallel and that connect, in each described accommodating lumen pore, be respectively arranged with force transmission mechanism, each force transmission mechanism top is fixedly connected with pressure sensor, upper end contact one pressure cap of each pressure sensor, and each pressure cap is affixed with described pedestal respectively in the both sides, top of described pedestal; The affixed unsteady base in lower end of each described force transmission mechanism, and connect pressing roll mechanism between the described unsteady base of described pedestal both sides.
2. composite material prepreg laying mechanism according to claim 1, it is characterized in that, each described unsteady base is axially arranged at intervals with respectively multiple mounting grooves along the pressure roller of described pressing roll mechanism, and every end of described pressing roll mechanism is all arranged in a wherein mounting groove of corresponding end alternatively.
3. composite material prepreg laying mechanism according to claim 2, is characterized in that, Open Side Down to be opened in the each described mounting groove of each unsteady base, and at each vallecular cavity top, be provided with to adsorb the magnetic force piece at described pressing roll mechanism two ends.
4. composite material prepreg laying mechanism according to claim 1, it is characterized in that, each described accommodating lumen pore inwall is provided with the hollow slip pre-tightening sleeve coaxial with lumen pore, and each described force transmission mechanism slides and wears described slip pre-tightening sleeve, and coordinates with a predetermined pretightning force with slip pre-tightening sleeve.
5. composite material prepreg laying mechanism according to claim 4, is characterized in that, described slip pre-tightening sleeve is ball bearing socket, and described force transmission mechanism is cylinder wall in the position coordinating with described pre-tightening sleeve.
6. composite material prepreg laying mechanism according to claim 2, is characterized in that, described pressing roll mechanism comprises:
Two spaced apart roller mount pads, are arranged at respectively in a described wherein mounting groove of the corresponding base that floats;
Pressure roller, is arranged between described two roller mount pads rotationally.
7. composite material prepreg laying mechanism according to claim 6, it is characterized in that, described two roller mount pads have the installing hole in the face of arranging, the end of each installing hole is provided with needle roller thrust bearing, and the inner circumferential wall of each installing hole is provided with drawn cup needle roller bearing, every end of described pressure roller respectively by described needle roller thrust bearing and drawn cup needle roller bearing axially and be radially positioned between the roller mount pad at two ends.
8. composite material prepreg laying mechanism according to claim 1, it is characterized in that, the accommodating lumen pore of described pedestal is provided with ring holder shoulder, described pressure sensor is resisted against this ring holder shoulder above by the pre-pressure ring that is padded on sensor below along gravity direction, and described pre-pressure ring can be adjusted the precompression of described pressure sensor.
9. composite material prepreg laying mechanism according to claim 1, it is characterized in that, the top of described unsteady base is provided with inner side guide positioning plate in a side of described pedestal, the bottom of described pedestal is provided with outside guide positioning plate at the offside of a described side of described unsteady base, this medial and lateral guide positioning plate is common limits the horizontal direction free degree of described unsteady base with respect to described pedestal, and only allows the vertical displacement of described unsteady base with respect to described pedestal.
10. composite material prepreg laying mechanism according to claim 1, it is characterized in that, each described unsteady base offers at least one vertical through holes, and described pedestal offers vertical blind hole coaxially in the position of the each vertical through holes of correspondence, each described unsteady base wears described at least one vertical through holes and corresponding vertical blind hole by least one stop pin, to limit the rotation of base with respect to described pedestal of floating.
11. composite material prepreg laying mechanisms according to claim 1, it is characterized in that, described pedestal is provided with from the accommodating lumen pore edge of its both sides and extends and be communicated to the set screw hole outside pedestal perpendicular to the direction of this accommodating cavity axially bored line, to allow holding screw to insert this set screw hole and to limit the rotation of described force transmission mechanism in described accommodating lumen pore.
12. composite material prepreg laying mechanisms according to claim 1, is characterized in that, the bottom of described pressure sensor is threaded with described force transmission mechanism.
CN201310751513.1A 2013-12-31 2013-12-31 There is the composite material prepreg laying mechanism of pressure-detecting device Active CN103722752B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310751513.1A CN103722752B (en) 2013-12-31 2013-12-31 There is the composite material prepreg laying mechanism of pressure-detecting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310751513.1A CN103722752B (en) 2013-12-31 2013-12-31 There is the composite material prepreg laying mechanism of pressure-detecting device

Publications (2)

Publication Number Publication Date
CN103722752A true CN103722752A (en) 2014-04-16
CN103722752B CN103722752B (en) 2016-03-09

Family

ID=50447169

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310751513.1A Active CN103722752B (en) 2013-12-31 2013-12-31 There is the composite material prepreg laying mechanism of pressure-detecting device

Country Status (1)

Country Link
CN (1) CN103722752B (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103884463A (en) * 2014-04-19 2014-06-25 哈尔滨工业大学 Composite material connection structure pre-tightening force online monitoring method
CN105014991A (en) * 2014-04-29 2015-11-04 哈尔滨飞机工业集团有限责任公司 Detection method for press roller pressure of automatic tape laying machine
CN108581421A (en) * 2018-06-29 2018-09-28 杭州高品自动化设备有限公司 For the pressure sensing monitor control mechanism in vehicle cam axle pressure machine
CN109916548A (en) * 2019-03-15 2019-06-21 中国农业大学 A kind of measuring device and measuring method of machine for forming cylindrical bale single steel rider and acting force between materials
CN113671733A (en) * 2021-08-06 2021-11-19 合肥市商巨智能装备有限公司 Roller laminating equipment upload platform
CN116238183A (en) * 2023-05-09 2023-06-09 成都泰格尔航天航空科技股份有限公司 Extrusion device for composite material forming

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1097799A1 (en) * 1999-11-08 2001-05-09 Manuel Torres Martinez Tape laying unit for depositing a band of composite material
JP2001349794A (en) * 2000-06-12 2001-12-21 Dainippon Printing Co Ltd Pressure detection system using signal transmission device and pressure detecting roll
CN102310571A (en) * 2011-09-20 2012-01-11 南京航空航天大学 Automatic tape-laying forming method for composite material with hollowed-out structure
CN103009637A (en) * 2013-01-11 2013-04-03 西安交通大学 Infrared heating device for preventing transmission system in fiber laying head from being overheated

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1097799A1 (en) * 1999-11-08 2001-05-09 Manuel Torres Martinez Tape laying unit for depositing a band of composite material
JP2001349794A (en) * 2000-06-12 2001-12-21 Dainippon Printing Co Ltd Pressure detection system using signal transmission device and pressure detecting roll
CN102310571A (en) * 2011-09-20 2012-01-11 南京航空航天大学 Automatic tape-laying forming method for composite material with hollowed-out structure
CN103009637A (en) * 2013-01-11 2013-04-03 西安交通大学 Infrared heating device for preventing transmission system in fiber laying head from being overheated

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103884463A (en) * 2014-04-19 2014-06-25 哈尔滨工业大学 Composite material connection structure pre-tightening force online monitoring method
CN105014991A (en) * 2014-04-29 2015-11-04 哈尔滨飞机工业集团有限责任公司 Detection method for press roller pressure of automatic tape laying machine
CN108581421A (en) * 2018-06-29 2018-09-28 杭州高品自动化设备有限公司 For the pressure sensing monitor control mechanism in vehicle cam axle pressure machine
CN109916548A (en) * 2019-03-15 2019-06-21 中国农业大学 A kind of measuring device and measuring method of machine for forming cylindrical bale single steel rider and acting force between materials
CN109916548B (en) * 2019-03-15 2020-05-15 中国农业大学 Measuring device and measuring method for acting force between single steel roller of round baler and material
CN113671733A (en) * 2021-08-06 2021-11-19 合肥市商巨智能装备有限公司 Roller laminating equipment upload platform
CN116238183A (en) * 2023-05-09 2023-06-09 成都泰格尔航天航空科技股份有限公司 Extrusion device for composite material forming

Also Published As

Publication number Publication date
CN103722752B (en) 2016-03-09

Similar Documents

Publication Publication Date Title
CN103722752B (en) There is the composite material prepreg laying mechanism of pressure-detecting device
US10234275B1 (en) Device for monitoring thickness of wheel valve hole on line
CN103438845B (en) Cylindrical coordinate measuring machine
CN104991516B (en) The positioning device and its method of free form surface thin-walled parts
CN103008180A (en) Comma scraper coating machine capable of automatically adjusting interval
CN203639959U (en) Pile-hole sediment thickness detector for engineering supervision
CN111017256A (en) Pneumatic lift resistance test device with controllable and adjustable aircraft model pitch angle
CN209013909U (en) Detect the measuring device of coaxial blind hole inner circle coaxiality deviation up and down
CN204535922U (en) A kind of mass property measures auxiliary clamp
CN103921227A (en) Special fixture for detecting surface roughness of knuckle
CN103341789A (en) Sensor position adjusting device for spindle rotation error detection
CN204404984U (en) Porcelain curvature measurement mechanism
CN205718778U (en) A kind of bearing outer ring detection device of Quick-action type
CN203061379U (en) Coating machine capable of automatically adjusting clearance
CN102645304A (en) Adjustable product-quality characteristic measuring device
CN109059717A (en) A kind of radial hole location tolerance detection device of elevator traction machine braked wheel
CN205246271U (en) A probe for gyroplane total pressure measurement
CN112212775A (en) Cambered surface thin-wall part detection and deformation prevention device and use method
CN104384255B (en) A kind of aviation abnormal shape extrusion special orthopedic equipment of structural member
CN203876237U (en) Double-nozzle 3D (Three-Dimensional) printer with nozzles capable of being dissembled conveniently
CN203981324U (en) A kind of caliper sliding resistance test cubing
CN203191126U (en) Multi-directionally adjustable cartridge torque tester
CN201034533Y (en) Slit gage
CN204772197U (en) General mark school anchor clamps of displacement sensor on aircraft
CN208488542U (en) Sonar mounting device for the detection of conventional hydropower station tail lock gate slot

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 100024 North East military villa, eight Li bridge, Chaoyang District, Beijing

Patentee after: China Institute of Aeronautical Manufacturing Technology

Address before: 100024 North East military villa, eight Li bridge, Chaoyang District, Beijing

Patentee before: Beijing Aviation Manufacturing Engineering Institute of China Aviation Industry Group Company