CN103707824B - A kind of containing carbon protective pad and preparation method thereof - Google Patents
A kind of containing carbon protective pad and preparation method thereof Download PDFInfo
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- CN103707824B CN103707824B CN201310730020.XA CN201310730020A CN103707824B CN 103707824 B CN103707824 B CN 103707824B CN 201310730020 A CN201310730020 A CN 201310730020A CN 103707824 B CN103707824 B CN 103707824B
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- base material
- protective pad
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Abstract
The present invention relates to a kind of automobile protective articles for use, relate to a kind of containing carbon protective pad and preparation method thereof specifically, the filler that should comprise the first base material, the second base material containing carbon protective pad and be filled between the first base material and the second base material, described filler is made up of the component of following weight percents: charcoal particle 48 ~ 58%, hot-melt adhesive powder 38 ~ 47%, Nano titanium dioxide 0.5 ~ 2.0%, aromatic material 0 ~ 3.0%.Protective pad structure of the present invention is simple, tooling cost is low, the antifouling lucifuge of Auto Instrument desk can be effective to, irritated soft flocks can not be produced, worm mite can not be grown, easy to clean, can Reusability, there is stronger adsorption-decomposition function ability in addition, efficient deodorizing fungistatic effect can be reached, to realize the purification function to air in car by anion releasing.
Description
Technical field
The present invention relates to a kind of automobile protective articles for use, relate to a kind of containing carbon protective pad and preparation method thereof specifically.
Background technology
Automobile-used protective pad is protective articles conventional in automobile, as Auto Instrument desk, to prevent the Autifouling washer of dirt accumulation on Auto Instrument desk, or for the light-shading mat etc. of Auto Instrument desk lucifuge.Protective pad of the prior art has following deficiency: the fabric that 1, the protective pad of prior art adopts easily grows dirt mite, easily falls bits, and then user can be caused allergic, 2, the protective pad washing of prior art is inconvenient, and fugitive color in water-washing process is not docile when the protective pad after washing reuses, and easily disorderly sticks up, affects its protection effect, 3, interior space is less, in the process of long-time use automobile, in car, air is poor, there is peculiar smell, the protective pad function singleness of prior art, be difficult to realize the purification function to air in car, also placement charcoal bag is had to purify air in life, remove peculiar smell, but the purification efficiency of charcoal bag is low, inner active carbon can be suppressed after the charcoal absorption of usual charcoal encrust is saturated to play adsorption effect further, the degree of utilization of charcoal bag is also had a greatly reduced quality, therefore the present invention considers above-mentioned the deficiencies in the prior art, research and development are a kind of containing carbon protective pad, a kind of preparation method that should contain carbon protective pad is provided simultaneously.
Summary of the invention
The object of the invention is to the deficiency of the automobile-used protective pad solving prior art, there is provided a kind of containing carbon protective pad, this protective pad structure is simple, tooling cost is low, can be effective to the antifouling lucifuge of Auto Instrument desk, easy to clean, can Reusability, there is stronger adsorption-decomposition function ability in addition, efficient deodorizing fungistatic effect can be reached, to realize the purification function to air in car by anion releasing.
A further object of the invention is to provide a kind of preparation method containing carbon protective pad.This preparation method is simple to operate, is easy to realize suitability for industrialized production, obtained constant product quality.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of automobile-used containing carbon protective pad, the filler comprising the first base material, the second base material and be filled between the first base material and the second base material, described filler is made up of the component of following weight percents: charcoal particle 48 ~ 58%, hot-melt adhesive powder 38 ~ 47%, Nano titanium dioxide 0.5 ~ 2.0%, aromatic material 0 ~ 3.0%.
Charcoal particle has abundant pore configuration, high adsorption capacity, and absorption principle is: the surface concentration forming a layer equilibration at its particle surface, then organic substance impurity absorption in activated carbon granule, Nano titanium dioxide is under the effect of light, produce strong catalytic degradation function, the toxic and harmful that can effectively degrade in air, various bacteria can be killed, and the toxin that bacterium or fungi can be discharged decomposes and harmless treatment is fallen, but charcoal particle and titanium dioxide simply make charcoal bag usually in car in prior art, the effect of the local absorption of use initial stage and kill bacteria is very good, but the time one is long, its absorption and the ability of kill bacteria can weaken to some extent, part charcoal particle or Nano titanium dioxide also do not play a role and are just replaced, the wasting of resources, the present invention by charcoal particle and nanoscale titanium dioxide uniform filling between the first base material in plane and the second base material, by hot-melt adhesive powder to charcoal particle, Nano titanium dioxide and aromatic material sizing, also bonding by hot-melt adhesive powder between first base material and the second base material, the obtained automobile-used carbon protective pad that contains overcomes the deficiencies in the prior art, and tool has the following advantages: can be comprehensive to the sterilization of car inner air-cleaning, do not stay dead angle, the area of contact of charcoal particle and Nano titanium dioxide and air is large, and adsorption process resistance to mass tranfer is little, and absorption and sterilizing ability significantly strengthen, and absorption and bactericidal effect can improve more than 50%, hot-melt adhesive powder fixed effect is good, safety and environmental protection, and non-secondary pollution is brought into.
As preferably, described filler is made up of the component of following weight percents: charcoal particle 52.0%, hot-melt adhesive powder 44.0%, Nano titanium dioxide 2.0%, aromatic material 2.0%.
As preferably, described first base material adopts nonwoven fabrics or anti-skid cloth, and the second base material adopts chemical fibre flannelette, described charcoal particle is bamboo charcoal or active carbon charcoal particle, the particle diameter≤3mm of charcoal particle, the particle diameter≤2mm of described hot-melt adhesive powder, described aromatic material is powder-type, the particle diameter≤2mm of aromatic material.
The material selection of the first base material and the second base material is reasonable, fabric is soft, obtained protective pad can not produce easy irritated soft flocks, not easily grow acarid, easy to clean, not fugitive color, cleaning rear defence protection pad is still docile disorderly not to be stuck up, and ensure that the recycling of protective pad under the prerequisite not affecting dust-proof light-shading effect.
An automobile-used preparation method containing carbon protective pad, described preparation method is as follows:
Step (1): each component of filler is mixed in proportion, the filler after mixing evenly is coated with by sieve powder device and is sprinkling upon on the first base material, is then heated to 110-160 DEG C and melts completely to hot-melt adhesive powder; Each component is even by physical mixed, and in mixed process, part Nano titanium dioxide also can load in the space of charcoal particle, and then the adsorption function of charcoal particle and the bactericidal property of Nano titanium dioxide can be made to obtain perfect adaptation;
Step (2): the second base material is laid on the hot-melt adhesive powder melted, makes the first base material and the second base material fully bond after roll shaft roll-in, then automobile-used containing carbon protective pad finished product through cutting, making acquisition.
As preferably, the painting amount of the spreading>=50g/m of filler on the first base material in step (1)
2.Filler be coated with the amount of spreading number most important to the service life of protective pad, as the painting amount of spreading>=50g/m
2time, the thickness of obtained protective pad finished product can meet the requirement of 100% shading, and service life can reach more than 36 months.
As preferably, described in step (2), the pressure of roll shaft roll-in is 0.3 ~ 0.8Mpa.
As preferably, described automobile-used thickness >=3mm containing charcoal element protective pad finished product.
The invention has the beneficial effects as follows: this protective pad structure is simple, tooling cost is low, the antifouling lucifuge of Auto Instrument desk can be effective to, irritated soft flocks can not be produced, worm mite can not be grown, easy to clean, can Reusability, there is stronger adsorption-decomposition function ability in addition, efficient deodorizing fungistatic effect can be reached, to realize the purification function to air in car by anion releasing.
Detailed description of the invention
Below by specific embodiment, technical scheme of the present invention is described in further detail.
embodiment 1:
A kind of automobile-used containing carbon protective pad, the filler comprising the first base material, the second base material and be filled between the first base material and the second base material, described filler is made up of the component of following weight percents: charcoal particle 48.0%, hot-melt adhesive powder 47.0%, Nano titanium dioxide 2.0%, aromatic material 3.0%.
Wherein the first base material adopts nonwoven fabrics, and the second base material adopts chemical fibre flannelette, and charcoal particle adopts bamboo charcoal charcoal particle, and the particle diameter≤3mm of charcoal particle, the particle diameter≤2mm of hot-melt adhesive powder, aromatic material is powder-type, the particle diameter≤2mm of aromatic material.
The above-mentioned automobile-used preparation method containing carbon protective pad is as follows:
Step (1): each component of filler mixed in proportion, the filler after mixing evenly is coated with by sieving machine and is sprinkling upon on the first base material, and the painting amount of spreading is 50g/m
2, be then heated to 110 DEG C and melt completely to hot-melt adhesive powder;
Step (2): the second base material is laid on the hot-melt adhesive powder melted, after roll shaft roll-in, make the first base material and the second base material fully bond, the pressure of roll-in is 0.3Mpa, then automobile-used containing carbon protective pad finished product through cutting, making acquisition, the thickness of this protective pad finished product is 3mm.
Embodiment 2:
A kind of automobile-used containing carbon protective pad, the filler comprising the first base material, the second base material and be filled between the first base material and the second base material, described filler is made up of the component of following weight percents: charcoal particle 58.0%, hot-melt adhesive powder 38.0%, Nano titanium dioxide 1.0%, aromatic material 3.0%.
Wherein the first base material adopts anti-skid cloth, and the second base material adopts chemical fibre flannelette, and charcoal particle adopts active carbon charcoal particle, and the particle diameter≤3mm of charcoal particle, the particle diameter≤2mm of hot-melt adhesive powder, aromatic material is powder-type, the particle diameter≤2mm of aromatic material.
The above-mentioned automobile-used preparation method containing carbon protective pad is as follows:
Step (1): each component of filler mixed in proportion, the filler after mixing evenly is coated with by sieving machine and is sprinkling upon on the first base material, and the painting amount of spreading is 80g/m
2, be then heated to 115 DEG C and melt completely to hot-melt adhesive powder;
Step (2): the second base material is laid on the hot-melt adhesive powder melted, after roll shaft roll-in, make the first base material and the second base material fully bond, the pressure of roll-in is 0.5Mpa, then automobile-used containing carbon protective pad finished product through cutting, making acquisition, the thickness of this protective pad finished product is 4mm.
Embodiment 3:
A kind of automobile-used containing carbon protective pad, the filler comprising the first base material, the second base material and be filled between the first base material and the second base material, described filler is made up of the component of following weight percents: charcoal particle 55.0%, hot-melt adhesive powder 44.5%, Nano titanium dioxide 0.5%.
Wherein the first base material adopts nonwoven fabrics, and the second base material adopts chemical fibre flannelette, and charcoal particle adopts bamboo charcoal charcoal particle, the particle diameter≤3mm of charcoal particle, the particle diameter≤2mm of hot-melt adhesive powder.
The above-mentioned automobile-used preparation method containing carbon protective pad is as follows:
Step (1): each component of filler mixed in proportion, the filler after mixing evenly is coated with by sieving machine and is sprinkling upon on the first base material, and the painting amount of spreading is 100g/m
2, be then heated to 120 DEG C and melt completely to hot-melt adhesive powder;
Step (2): the second base material is laid on the hot-melt adhesive powder melted, after roll shaft roll-in, make the first base material and the second base material fully bond, the pressure of roll-in is 0.6Mpa, then automobile-used containing carbon protective pad finished product through cutting, making acquisition, the thickness of this protective pad finished product is 4.5mm.
Embodiment 4:
A kind of automobile-used containing carbon protective pad, the filler comprising the first base material, the second base material and be filled between the first base material and the second base material, described filler is made up of the component of following weight percents: charcoal particle 50.0%, hot-melt adhesive powder 46.5%, Nano titanium dioxide 1.5%, aromatic material 2.0%.
Wherein the first base material adopts anti-skid cloth, and the second base material adopts chemical fibre flannelette, and charcoal particle adopts bamboo charcoal charcoal particle, and the particle diameter≤3mm of charcoal particle, the particle diameter≤2mm of hot-melt adhesive powder, aromatic material is powder-type, the particle diameter≤2mm of aromatic material.
The above-mentioned automobile-used preparation method containing carbon protective pad is as follows:
Step (1): each component of filler mixed in proportion, the filler after mixing evenly is coated with by sieving machine and is sprinkling upon on the first base material, and the painting amount of spreading is 200g/m
2, be then heated to 160 DEG C and melt completely to hot-melt adhesive powder;
Step (2): the second base material is laid on the hot-melt adhesive powder melted, after roll shaft roll-in, make the first base material and the second base material fully bond, the pressure of roll-in is 0.8Mpa, then automobile-used containing carbon protective pad finished product through cutting, making acquisition, the thickness of this protective pad finished product is 6.0mm.
What embodiment 1 to 4 was obtained may be used for Auto Instrument desk containing charcoal element protective pad finished product, to prevent dirt accumulation on Auto Instrument desk, or for the light-shading mat of Auto Instrument desk lucifuge, and the lucifuge protective pad etc. of automobile rearview window windowsill, can size as required or shape prune arbitrarily during use, very easy to use.
Embodiment 1 to 4 obtained containing charcoal element protective pad finished product and prior art charcoal bag Contrast on effect as follows:
By 1m
2protective pad contained by the weight of each component mix, make common charcoal bag, be respectively used to, in family car, compare 1m
2protective pad and the adsorption power of this common charcoal bag, sterilizing ability and service life, with the adsorption power of common charcoal bag and sterilizing ability for reference data, 1m
2adsorption power, the sterilizing ability result of protective pad of the present invention are as follows:
The adsorption power of table 1 protective pad of the present invention and sterilizing ability
| Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | |
| Adsorption power | 1.5 doubly | 2.0 doubly | 2.5 doubly | 4.0 doubly |
| Sterilizing ability | 1.8 doubly | 2.4 doubly | 3.6 doubly | 4.8 doubly |
Shown by table 1, protective pad of the present invention is compared with common charcoal bag, and adsorption power, sterilizing ability significantly improve; In more than 36 months service life of protective pad of the present invention, more common charcoal bag extends service life greatly.
Of the present invention containing in the use procedure of charcoal element protective pad finished product to cleaning, directly add appropriate liquid detergent with tap water and wash by rubbing with the hands, forbid immersion, scrub, cleaned to be placed in room temperature ventilated environment and naturally dried, can reuse after drying.
Above-described embodiment is one of the present invention preferably scheme, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.
Claims (6)
1. one kind automobile-used containing carbon protective pad, the filler comprising the first base material, the second base material and be filled between the first base material and the second base material, it is characterized in that: described filler is made up of the component of following weight percents: charcoal particle 48 ~ 58%, hot-melt adhesive powder 38 ~ 47%, Nano titanium dioxide 0.5 ~ 2.0%, aromatic material 0 ~ 3.0%, described aromatic material is powder-type, particle diameter≤the 2mm of aromatic material, the preparation method of described protective pad is as follows:
Step (1): each component of filler is mixed in proportion, the filler after mixing evenly is coated with by sieve powder device and is sprinkling upon on the first base material, is then heated to 110-160 DEG C and melts completely to hot-melt adhesive powder;
Step (2): the second base material is laid on the hot-melt adhesive powder melted, makes the first base material and the second base material fully bond after roll shaft roll-in, then automobile-used containing carbon protective pad finished product through cutting, making acquisition.
2. one according to claim 1 is automobile-used containing carbon protective pad, it is characterized in that: described filler is made up of the component of following weight percents: charcoal particle 52.0%, hot-melt adhesive powder 44.0%, Nano titanium dioxide 2.0%, aromatic material 2.0%.
3. one according to claim 1 and 2 is automobile-used containing carbon protective pad, it is characterized in that: described first base material adopts nonwoven fabrics or anti-skid cloth, second base material adopts chemical fibre flannelette, described charcoal particle is bamboo charcoal or active carbon charcoal particle, particle diameter≤the 3mm of charcoal particle, the particle diameter≤2mm of described hot-melt adhesive powder.
4. according to claim 1 automobile-used containing carbon protective pad, it is characterized in that: in step (1), on the first base material, the painting amount of spreading of filler is>=50g/m
2.
5. according to claim 1 automobile-used containing carbon protective pad, it is characterized in that: described in step (2), the pressure of roll shaft roll-in is 0.3 ~ 0.8Mpa.
6. according to claim 1 automobile-used containing carbon protective pad, it is characterized in that: described automobile-used thickness >=3mm containing carbon protective pad finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310730020.XA CN103707824B (en) | 2013-12-26 | 2013-12-26 | A kind of containing carbon protective pad and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310730020.XA CN103707824B (en) | 2013-12-26 | 2013-12-26 | A kind of containing carbon protective pad and preparation method thereof |
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| Publication Number | Publication Date |
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| CN103707824A CN103707824A (en) | 2014-04-09 |
| CN103707824B true CN103707824B (en) | 2016-04-13 |
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| CN201310730020.XA Expired - Fee Related CN103707824B (en) | 2013-12-26 | 2013-12-26 | A kind of containing carbon protective pad and preparation method thereof |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104258811A (en) * | 2014-10-10 | 2015-01-07 | 烟台迪康环境科技有限公司 | Preparation method of air purification agent |
| CN107042800A (en) * | 2016-05-12 | 2017-08-15 | 北京为康环保科技有限公司 | A kind of photocatalysis car light-shading pad |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2709474Y (en) * | 2004-04-22 | 2005-07-13 | 李国强 | Non-woven fabric |
| CN1817633A (en) * | 2006-03-09 | 2006-08-16 | 林志春 | Environmental-protective and energy-saving carbon felt |
| CN201677714U (en) * | 2009-11-05 | 2010-12-22 | 叶正瑜 | Cleaning pad capable of purifying air for moistureproof vehicle |
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2013
- 2013-12-26 CN CN201310730020.XA patent/CN103707824B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2709474Y (en) * | 2004-04-22 | 2005-07-13 | 李国强 | Non-woven fabric |
| CN1817633A (en) * | 2006-03-09 | 2006-08-16 | 林志春 | Environmental-protective and energy-saving carbon felt |
| CN201677714U (en) * | 2009-11-05 | 2010-12-22 | 叶正瑜 | Cleaning pad capable of purifying air for moistureproof vehicle |
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| CN103707824A (en) | 2014-04-09 |
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