CN103707824A - Protective pad containing charcoal and manufacturing method thereof - Google Patents
Protective pad containing charcoal and manufacturing method thereof Download PDFInfo
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- CN103707824A CN103707824A CN201310730020.XA CN201310730020A CN103707824A CN 103707824 A CN103707824 A CN 103707824A CN 201310730020 A CN201310730020 A CN 201310730020A CN 103707824 A CN103707824 A CN 103707824A
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- base material
- protective pad
- automobile
- containing carbon
- charcoal
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- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
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Abstract
The invention relates to an automobile protective product, in particular to a protective pad containing charcoal and a manufacturing method of the protective pad containing charcoal. The protective pad containing carbon comprises a first base material, a second base material and stuffing, wherein the space between the first base material and the second base material is filled with the stuffing. The stuffing comprises, by weight, 48%-58% of charcoal particles, 38%-47% of hot melt adhesive powder, 0.5%-2.0% of nanoscale titanium dioxide and 0-3.0% of a fragrant material. The protective pad is simple in structure, low in processing cost, capable of effectively protecting an automobile instrument desk against dirt and light, free of generation of allergenic flocks and breeding of acarid, convenient to wash, reusable and high in adsorption and decomposition capacity. The protective pad is capable of releasing anion to achieve the high deodorizing and antibacterial effect, so that the purification function on air in an automobile is achieved.
Description
Technical field
The present invention relates to a kind of automobile protective articles for use, relate to specifically a kind of containing carbon protective pad and preparation method thereof.
Background technology
Automobile-used protective pad is conventional protective articles in automobile, as for Auto Instrument desk, and to prevent the Autifouling washer of dirt accumulation on Auto Instrument desk, or for the light-shading mat of Auto Instrument desk lucifuge etc.Protective pad of the prior art has following deficiency: the fabric that 1, the protective pad of prior art adopts easily grows dirt mite, easily falls to consider to be worth doing, and then can cause user allergic, 2, the washing of the protective pad of prior art is inconvenient, and fugitive color in water-washing process is not docile when the protective pad after washing reuses, and easily disorderly sticks up, and affects its protection effect, 3, interior space is less, in the process of long-time use automobile, in car, air is poor, there is peculiar smell, the protective pad function singleness of prior art, be difficult to realize the purification function to air in car, in life, also there is the charcoal of placement bag to purify air, remove peculiar smell, but the purification efficiency of charcoal bag is low, after common charcoal encrust charcoal absorption is saturated, can suppress inner active carbon and further bring into play adsorption effect, the degree of utilization of charcoal bag is also had a greatly reduced quality, therefore the present invention considers above-mentioned the deficiencies in the prior art, research and develop a kind of containing carbon protective pad, a kind of preparation method that should contain carbon protective pad is provided simultaneously.
Summary of the invention
The object of the invention is to solve the deficiency of the automobile-used protective pad of prior art, provide a kind of containing carbon protective pad, this protective pad is simple in structure, tooling cost is low, can be effective to the antifouling lucifuge of Auto Instrument desk, easy to clean, can Reusability, there is in addition stronger adsorption-decomposition function ability, can reach efficient deodorizing fungistatic effect by anion releasing, to realize the purification function to air in car.
A further object of the invention is to provide a kind of preparation method containing carbon protective pad.This preparation method is simple to operate, is easy to realize suitability for industrialized production, the constant product quality making.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of automobile-used containing carbon protective pad, comprise the first base material, the second base material and be filled in the first base material and the second base material between filler, described filler is comprised of the component of following percentage by weight: charcoal particle 48 ~ 58%, hot-melt adhesive powder 38 ~ 47%, Nano titanium dioxide 0.5 ~ 2.0%, aromatic material 0 ~ 3.0%.
Charcoal particle has abundant pore configuration, high adsorption capacity, absorption principle is: at its particle surface, form the surface concentration of a layer equilibration, then organic substance impurity absorption in activated carbon granule, Nano titanium dioxide is under the effect of light, produce strong catalytic degradation function, the airborne toxic and harmful of effectively degrading, can kill various bacteria, and the toxin that bacterium or fungi can be discharged decomposes and harmless treatment is fallen, but in prior art, charcoal particle and titanium dioxide are simply made charcoal bag conventionally in car, the effect of the local absorption of use initial stage and kill bacteria is very good, but the time one is long, the ability of its absorption and kill bacteria can weaken to some extent, part charcoal particle or Nano titanium dioxide also do not play a role and are just replaced, the wasting of resources, the present invention by charcoal particle and nanoscale titanium dioxide uniform filling in being between first base material and the second base material of plane, by hot-melt adhesive powder to charcoal particle, Nano titanium dioxide and aromatic material sizing, also bonding by hot-melt adhesive powder between the first base material and the second base material, the automobile-used carbon protective pad that contains making has overcome the deficiencies in the prior art, and tool has the following advantages: can be comprehensive to the sterilization of car inner air-cleaning, do not stay dead angle, the area of contact of charcoal particle and Nano titanium dioxide and air is large, and adsorption process resistance to mass tranfer is little, and absorption and sterilizing ability significantly strengthen, and absorption and bactericidal effect can improve more than 50%, hot-melt adhesive powder fixed effect is good, safety and environmental protection, and non-secondary pollution is brought into.
As preferably, described filler is comprised of the component of following percentage by weight: charcoal particle 52.0%, hot-melt adhesive powder 44.0%, Nano titanium dioxide 2.0%, aromatic material 2.0%.
As preferably, described the first base material adopts nonwoven fabrics or anti-skid cloth, and the second base material adopts chemical fibre flannelette, described charcoal particle is bamboo charcoal or active carbon charcoal particle, the particle diameter≤3mm of charcoal particle, the particle diameter≤2mm of described hot-melt adhesive powder, described aromatic material is powder-type, the particle diameter≤2mm of aromatic material.
The material selection of the first base material and the second base material is reasonable, fabric is soft, the protective pad making can not produce easy irritated soft flocks, be difficult for growing acarid, easy to clean, fugitive color, does not clean still docile random not sticking up of rear defence protection pad, has guaranteed the recycling of protective pad under the prerequisite that does not affect dustproof light-shading effect.
An automobile-used preparation method containing carbon protective pad, described preparation method is as follows:
Step (1): each component of filler is mixed in proportion, and the filler after mixing is evenly coated with and is sprinkling upon on the first base material by sieve powder device, is then heated to 110-160 ℃ and melts completely to hot-melt adhesive powder; Each component is even by physical mixed, and in mixed process, part Nano titanium dioxide also can load in the space of charcoal particle, and then can make the adsorption function of charcoal particle and the bactericidal property of Nano titanium dioxide obtain perfect adaptation;
Step (2): the second base material is laid to the hot-melt adhesive powder having melted, after roll shaft roll-in, made the first base material and the second base material fully bonding, then automobile-used containing carbon protective pad finished product through cutting, make acquisition.
As preferably, the painting amount of the spreading>=50g/m of filler on the first base material in step (1)
2.Filler be coated with the amount of spreading number most important to the service life of protective pad, as the painting amount of spreading>=50g/m
2time, the thickness of the protective pad finished product making can meet the requirement of 100% shading, and can reach more than 36 months service life.
As preferably, described in step (2), the pressure of roll shaft roll-in is 0.3 ~ 0.8Mpa.
As preferably, described automobile-used thickness >=3mm containing charcoal element protective pad finished product.
The invention has the beneficial effects as follows: this protective pad is simple in structure, tooling cost is low, can be effective to the antifouling lucifuge of Auto Instrument desk, irritated soft flocks can be do not produced, worm mite, easy to clean can be do not grown, can Reusability, there is in addition stronger adsorption-decomposition function ability, can reach efficient deodorizing fungistatic effect by anion releasing, to realize the purification function to air in car.
The specific embodiment
Below by specific embodiment, technical scheme of the present invention is described in further detail.
embodiment 1:
A kind of automobile-used containing carbon protective pad, comprise the first base material, the second base material and be filled in the first base material and the second base material between filler, described filler is comprised of the component of following percentage by weight: charcoal particle 48.0%, hot-melt adhesive powder 47.0%, Nano titanium dioxide 2.0 %, aromatic material 3.0%.
Wherein the first base material adopts nonwoven fabrics, and the second base material adopts chemical fibre flannelette, and charcoal particle adopts bamboo charcoal charcoal particle, the particle diameter≤3mm of charcoal particle, and the particle diameter≤2mm of hot-melt adhesive powder, aromatic material is powder-type, the particle diameter≤2mm of aromatic material.
The above-mentioned automobile-used preparation method containing carbon protective pad is as follows:
Step (1): each component of filler is mixed in proportion, and the filler after mixing is evenly coated with and is sprinkling upon on the first base material by sieving machine, and being coated with the amount of spreading is 50g/m
2, be then heated to 110 ℃ and melt completely to hot-melt adhesive powder;
Step (2): the second base material is laid to the hot-melt adhesive powder having melted, after roll shaft roll-in, make the first base material and the second base material fully bonding, the pressure of roll-in is 0.3Mpa, then through cutting, making, obtain the automobile-used carbon protective pad finished product that contains, the thickness of this protective pad finished product is 3mm.
Embodiment 2:
A kind of automobile-used containing carbon protective pad, comprise the first base material, the second base material and be filled in the first base material and the second base material between filler, described filler is comprised of the component of following percentage by weight: charcoal particle 58.0%, hot-melt adhesive powder 38.0%, Nano titanium dioxide 1.0 %, aromatic material 3.0%.
Wherein the first base material adopts anti-skid cloth, and the second base material adopts chemical fibre flannelette, and charcoal particle adopts active carbon charcoal particle, the particle diameter≤3mm of charcoal particle, and the particle diameter≤2mm of hot-melt adhesive powder, aromatic material is powder-type, the particle diameter≤2mm of aromatic material.
The above-mentioned automobile-used preparation method containing carbon protective pad is as follows:
Step (1): each component of filler is mixed in proportion, and the filler after mixing is evenly coated with and is sprinkling upon on the first base material by sieving machine, and being coated with the amount of spreading is 80g/m
2, be then heated to 115 ℃ and melt completely to hot-melt adhesive powder;
Step (2): the second base material is laid to the hot-melt adhesive powder having melted, after roll shaft roll-in, make the first base material and the second base material fully bonding, the pressure of roll-in is 0.5Mpa, then through cutting, making, obtain the automobile-used carbon protective pad finished product that contains, the thickness of this protective pad finished product is 4mm.
Embodiment 3:
A kind of automobile-used containing carbon protective pad, comprise the first base material, the second base material and be filled in the first base material and the second base material between filler, described filler is comprised of the component of following percentage by weight: charcoal particle 55.0%, hot-melt adhesive powder 44.5%, Nano titanium dioxide 0.5%.
Wherein the first base material adopts nonwoven fabrics, and the second base material adopts chemical fibre flannelette, and charcoal particle adopts bamboo charcoal charcoal particle, the particle diameter≤3mm of charcoal particle, the particle diameter≤2mm of hot-melt adhesive powder.
The above-mentioned automobile-used preparation method containing carbon protective pad is as follows:
Step (1): each component of filler is mixed in proportion, and the filler after mixing is evenly coated with and is sprinkling upon on the first base material by sieving machine, and being coated with the amount of spreading is 100g/m
2, be then heated to 120 ℃ and melt completely to hot-melt adhesive powder;
Step (2): the second base material is laid to the hot-melt adhesive powder having melted, after roll shaft roll-in, make the first base material and the second base material fully bonding, the pressure of roll-in is 0.6Mpa, then through cutting, making, obtain the automobile-used carbon protective pad finished product that contains, the thickness of this protective pad finished product is 4.5mm.
Embodiment 4:
A kind of automobile-used containing carbon protective pad, comprise the first base material, the second base material and be filled in the first base material and the second base material between filler, described filler is comprised of the component of following percentage by weight: charcoal particle 50.0%, hot-melt adhesive powder 46.5%, Nano titanium dioxide 1.5%, aromatic material 2.0%.
Wherein the first base material adopts anti-skid cloth, and the second base material adopts chemical fibre flannelette, and charcoal particle adopts bamboo charcoal charcoal particle, the particle diameter≤3mm of charcoal particle, and the particle diameter≤2mm of hot-melt adhesive powder, aromatic material is powder-type, the particle diameter≤2mm of aromatic material.
The above-mentioned automobile-used preparation method containing carbon protective pad is as follows:
Step (1): each component of filler is mixed in proportion, and the filler after mixing is evenly coated with and is sprinkling upon on the first base material by sieving machine, and being coated with the amount of spreading is 200g/m
2, be then heated to 160 ℃ and melt completely to hot-melt adhesive powder;
Step (2): the second base material is laid to the hot-melt adhesive powder having melted, after roll shaft roll-in, make the first base material and the second base material fully bonding, the pressure of roll-in is 0.8Mpa, then through cutting, making, obtain the automobile-used carbon protective pad finished product that contains, the thickness of this protective pad finished product is 6.0mm.
What embodiment 1 to 4 made can be for Auto Instrument desk containing charcoal element protective pad finished product, to prevent that dirt accumulation is on Auto Instrument desk, or the light-shading mat for Auto Instrument desk lucifuge, and the lucifuge protective pad of automobile rearview window windowsill etc., during use, can size or shape as required prune arbitrarily, very easy to use.
It is as follows containing charcoal element protective pad finished product and prior art charcoal bag Contrast on effect that embodiment 1 to 4 makes:
By 1m
2the weight of contained each component of protective pad mix, make common charcoal bag, be respectively used in family car, relatively 1m
2protective pad and adsorption power, sterilizing ability and the service life of this common charcoal bag, adsorption power and the sterilizing ability of common charcoal bag of take is reference data, 1m
2the adsorption power of protective pad of the present invention, sterilizing ability result are as follows:
The adsorption power of table 1 protective pad of the present invention and sterilizing ability
| ? | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
| Adsorption power | 1.5 doubly | 2.0 doubly | 2.5 doubly | 4.0 doubly |
| Sterilizing ability | 1.8 doubly | 2.4 doubly | 3.6 doubly | 4.8 doubly |
By table 1, shown, protective pad of the present invention is compared with common charcoal bag, and adsorption power, sterilizing ability significantly improve; The service life of protective pad of the present invention, more than 36 months more common charcoal bag extended service life greatly.
If of the present invention, containing cleaning in the use procedure of charcoal element protective pad finished product, directly with tap water, add appropriate liquid detergent and wash by rubbing with the hands, forbid to soak, scrub, cleaned to be placed in room temperature ventilated environment and naturally dried, after drying, can reuse.
Above-described embodiment is a kind of preferably scheme of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.
Claims (7)
- One kind automobile-used containing carbon protective pad, comprise the first base material, the second base material and be filled in the first base material and the second base material between filler, it is characterized in that: described filler is comprised of the component of following percentage by weight: charcoal particle 48 ~ 58%, hot-melt adhesive powder 38 ~ 47%, Nano titanium dioxide 0.5 ~ 2.0%, aromatic material 0 ~ 3.0%.
- 2. according to claim 1 a kind of automobile-used containing carbon protective pad, it is characterized in that: described filler is comprised of the component of following percentage by weight: charcoal particle 52.0%, hot-melt adhesive powder 44.0%, Nano titanium dioxide 2.0%, aromatic material 2.0%.
- 3. according to claim 1 and 2 a kind of automobile-used containing carbon protective pad, it is characterized in that: described the first base material adopts nonwoven fabrics or anti-skid cloth, the second base material adopts chemical fibre flannelette, described charcoal particle is bamboo charcoal or active carbon charcoal particle, particle diameter≤the 3mm of charcoal particle, particle diameter≤the 2mm of described hot-melt adhesive powder, described aromatic material is powder-type, the particle diameter≤2mm of aromatic material.
- 4. the automobile-used preparation method containing carbon protective pad described in claims 1 to 3 any one, is characterized in that: described preparation method is as follows:Step (1): each component of filler is mixed in proportion, and the filler after mixing is evenly coated with and is sprinkling upon on the first base material by sieve powder device, is then heated to 110-160 ℃ and melts completely to hot-melt adhesive powder;Step (2): the second base material is laid to the hot-melt adhesive powder having melted, after roll shaft roll-in, made the first base material and the second base material fully bonding, then automobile-used containing carbon protective pad finished product through cutting, make acquisition.
- 5. the automobile-used preparation method containing carbon protective pad according to claim 4, is characterized in that: in step (1), on the first base material, the painting amount of spreading of filler is>=50g/m 2.
- 6. the automobile-used preparation method containing carbon protective pad according to claim 4, is characterized in that: described in step (2), the pressure of roll shaft roll-in is 0.3 ~ 0.8Mpa.
- 7. the automobile-used preparation method containing carbon protective pad according to claim 4, is characterized in that: described automobile-used thickness >=3mm containing carbon protective pad finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310730020.XA CN103707824B (en) | 2013-12-26 | 2013-12-26 | A kind of containing carbon protective pad and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310730020.XA CN103707824B (en) | 2013-12-26 | 2013-12-26 | A kind of containing carbon protective pad and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103707824A true CN103707824A (en) | 2014-04-09 |
| CN103707824B CN103707824B (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310730020.XA Expired - Fee Related CN103707824B (en) | 2013-12-26 | 2013-12-26 | A kind of containing carbon protective pad and preparation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104258811A (en) * | 2014-10-10 | 2015-01-07 | 烟台迪康环境科技有限公司 | Preparation method of air purification agent |
| CN107042800A (en) * | 2016-05-12 | 2017-08-15 | 北京为康环保科技有限公司 | A kind of photocatalysis car light-shading pad |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2709474Y (en) * | 2004-04-22 | 2005-07-13 | 李国强 | Non-woven fabric |
| CN1817633A (en) * | 2006-03-09 | 2006-08-16 | 林志春 | Environmental-protective and energy-saving carbon felt |
| CN201677714U (en) * | 2009-11-05 | 2010-12-22 | 叶正瑜 | Cleaning pad capable of purifying air for moistureproof vehicle |
-
2013
- 2013-12-26 CN CN201310730020.XA patent/CN103707824B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2709474Y (en) * | 2004-04-22 | 2005-07-13 | 李国强 | Non-woven fabric |
| CN1817633A (en) * | 2006-03-09 | 2006-08-16 | 林志春 | Environmental-protective and energy-saving carbon felt |
| CN201677714U (en) * | 2009-11-05 | 2010-12-22 | 叶正瑜 | Cleaning pad capable of purifying air for moistureproof vehicle |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104258811A (en) * | 2014-10-10 | 2015-01-07 | 烟台迪康环境科技有限公司 | Preparation method of air purification agent |
| CN107042800A (en) * | 2016-05-12 | 2017-08-15 | 北京为康环保科技有限公司 | A kind of photocatalysis car light-shading pad |
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| Publication number | Publication date |
|---|---|
| CN103707824B (en) | 2016-04-13 |
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Granted publication date: 20160413 Termination date: 20191226 |