CN103707549B - Hydraulic press oil tank level supervising device - Google Patents
Hydraulic press oil tank level supervising device Download PDFInfo
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- CN103707549B CN103707549B CN201310686535.4A CN201310686535A CN103707549B CN 103707549 B CN103707549 B CN 103707549B CN 201310686535 A CN201310686535 A CN 201310686535A CN 103707549 B CN103707549 B CN 103707549B
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- oil tank
- level value
- displacement transducer
- flange
- established
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- 238000006073 displacement reaction Methods 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 239000000446 fuel Substances 0.000 claims abstract description 4
- 238000009987 spinning Methods 0.000 claims description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 36
- 239000010720 hydraulic oil Substances 0.000 description 2
- 230000001154 acute Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
Hydraulic press oil tank level supervising device belongs to liquid levels indicator techniques field, particularly relates to a kind of indicating device utilizing magnetic operator.Feature is that this device is connected and composed by pressure oil tank, level monitoring mechanism and PLC, described level monitoring mechanism is connected and composed by communicating pipe, magnetic floating drum and displacement transducer, mechanism for monitoring establishes fuel feed hole, and the flange established with oil tank outer wall coordinates, and by packing ring, is bolted on oil tank; Displacement transducer and the PLC be placed in control room are electrically connected.Advantage is novel, and structure letter is gathered, rationally; Use displacement transducer, the alarm bit of oil tank level and jumping pump position accurately can be controlled within the scope of millimeter by programming, hydraulic system has oil leakage phenomenon, provide alarm signal in time, avoid a large amount of leakage of oil occurring, Energy Saving, reduce production cost, reduce environmental pollution, in good time replenisher force feed, ensure to produce and carry out smoothly.
Description
Technical field
The invention belongs to liquid levels indicator techniques field, particularly relate to a kind of indicating device utilizing magnetic operator.
Background technology
Hydraulic oil in hydraulic press oil tank, because hydraulic press master cylinder moves up and down oil mass change and the leakage of oil causing hydraulic oil to reach liter more than 4000, all can cause the acute variation of liquid level, cause there is leakage of oil can not Timeliness coverage, affect other hydraulic press and normally work.Current oil tank level monitoring adopts external sensor magnetic turning column liquid level meter or magnetic float hydraulic ga(u)ge, monitors liquid level.The defect existed is when leakage of oil appears in forcing press hydraulic system, cannot make accurate warning, cause a large amount of external leakages of hydraulic system by current level, waste resource, contaminated environment.
Summary of the invention
In order to overcome the defect that prior art exists, the object of this invention is to provide a kind of hydraulic press oil tank level supervising device, providing alarm signal in time, avoiding a large amount of leakage of oil occurring, Energy Saving, reduce production cost, reduce environmental pollution.
Hydraulic press oil tank level supervising device, be characterized in that this device is connected and composed by pressure oil tank, level monitoring mechanism and PLC, described level monitoring mechanism is connected and composed by communicating pipe, magnetic floating drum and displacement transducer, mechanism for monitoring establishes fuel feed hole, the flange established with oil tank outer wall coordinates, and by packing ring, is bolted on oil tank; Displacement transducer and the PLC be placed in control room are electrically connected.
The present invention improves further, and the communicating pipe two ends of described level monitoring mechanism are annular, and annulus all establishes through hole, are connected respectively by screw with upper flange, lower flange; Communicating pipe, sidewall established oil through and lower oil through, coordinated with the flange that oil tank is established, by packing ring be bolted on oil tank outer wall; Displacement transducer is made up of measuring staff and electronics storehouse, and magnetic floating drum is sleeved on measuring staff, and measuring staff is placed in communicating pipe, upper end withstands in the groove that upper flange establishes, and screw thread is established in measuring staff lower end, coordinates with the screw that lower flange is established, spinning is on lower flange, and electronics storehouse is placed in below lower flange.
The present invention improves further, described PLC and displacement transducer are electrically connected, during oil tank level fluctuation, hollow magnetic floating drum moves up and down, hollow magnetic pontoon position is sent in PLC by displacement transducer at any time, the minimum liquid level value that current level value and leading portion occur can be compared by programming, if the minimum liquid level value that current level value occurs higher than leading portion, system continues the current level value reading the circulation of next time; If the minimum liquid level value that current level value occurs lower than leading portion, replace minimum liquid level value with current level value, provide oil leakage alarm simultaneously, so that in good time replenisher force feed.
Compared with prior art, advantage is novel, and structure letter is gathered, rationally; Use displacement transducer, the alarm bit of oil tank level and jumping pump position accurately can be controlled within the scope of millimeter by programming, hydraulic system has oil leakage phenomenon, provide alarm signal in time, avoid a large amount of leakage of oil occurring, Energy Saving, reduce production cost, reduce environmental pollution; In good time replenisher force feed, ensures to produce and carries out smoothly.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described.
Fig. 1 is hydraulic press oil tank level supervising device structural representation;
Fig. 2 is PLC program control flow chart of the present invention.
In figure: oil through under 1-upper flange, 2-screw, 3-communicating pipe, 4-measuring staff, 5-magnetic floating drum, 6-lower flange, 7-electronics storehouse, the upper oil through of 8-, 9-flange, 10-packing ring, 11-bolt, 12-oil tank, 13-.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described.
As seen from Figure 1, hydraulic press oil tank level supervising device, connected and composed by pressure oil tank 12, level monitoring mechanism and PLC, described level monitoring mechanism is connected and composed by communicating pipe 3, magnetic floating drum 5 and displacement transducer, mechanism for monitoring establishes fuel feed hole, the flange 9 established with oil tank outer wall coordinates, and is fixed on oil tank by packing ring 10, bolt 11; Displacement transducer and the PLC be placed in control room are electrically connected.
Be it can also be seen that by Fig. 1, communicating pipe 3 two ends of level monitoring mechanism are annular, annulus all establishes through hole, is connected respectively by screw 2 with upper flange 1, lower flange 6; Communicating pipe, sidewall established oil through 8 and lower oil through 13, and the flange 9 established with oil tank 12 coordinates, and is fixed on oil tank outer wall by packing ring 10 and bolt 11; Displacement transducer is made up of measuring staff 4 and electronics storehouse 7, and magnetic floating drum 5 is sleeved on measuring staff, and measuring staff is placed in communicating pipe, upper end withstands in the groove that upper flange establishes, and screw thread is established in measuring staff lower end, coordinates with the screw that lower flange is established, spinning is on lower flange, and electronics storehouse is placed in below lower flange.
As seen from Figure 2, PLC and displacement transducer are electrically connected, during oil tank level fluctuation, hollow magnetic floating drum moves up and down, hollow magnetic pontoon position is sent in PLC by displacement transducer at any time, the minimum liquid level value that current level value and leading portion occur can be compared by programming, if the minimum liquid level value that current level value occurs higher than leading portion, system continues the current level value reading the circulation of next time; If the minimum liquid level value that current level value occurs lower than leading portion, replace minimum liquid level value with current level value, provide oil leakage alarm simultaneously, so that in good time replenisher force feed.
Claims (2)
1. hydraulic press oil tank level supervising device, it is characterized in that, this device is connected and composed by pressure oil tank (12), level monitoring mechanism and PLC, described level monitoring mechanism is connected and composed by communicating pipe (3), hollow magnetic floating drum (5) and displacement transducer, level monitoring mechanism establishes fuel feed hole, the flange (9) established with pressure oil tank outer wall coordinates, and is fixed on pressure oil tank by packing ring (10), bolt (11); Displacement transducer and the PLC be placed in control room are electrically connected, during pressure oil tank level fluctuation, hollow magnetic floating drum moves up and down, hollow magnetic pontoon position is sent in PLC by displacement transducer at any time, the minimum liquid level value that current level value and leading portion occur can be compared by programming, if the minimum liquid level value that current level value occurs higher than leading portion, system continues the current level value reading the circulation of next time; If the minimum liquid level value that current level value occurs lower than leading portion, replace minimum liquid level value with current level value, provide oil leakage alarm simultaneously, so that in good time replenisher force feed.
2. hydraulic press oil tank level supervising device according to claim 1, it is characterized in that, communicating pipe (3) two ends of described level monitoring mechanism are annular, and annulus all establishes through hole, are connected respectively by screw (2) with upper flange (1), lower flange (6); Communicating pipe, sidewall established oil through (8) and lower oil through (13), and the flange (9) established with pressure oil tank (12) coordinates, and is fixed on pressure oil tank outer wall by packing ring (10) and bolt (11); Displacement transducer is made up of measuring staff (4) and electronics storehouse (7), hollow magnetic floating drum (5) is sleeved on measuring staff, measuring staff is placed in communicating pipe, upper end withstands in the groove that upper flange establishes, screw thread is established in measuring staff lower end, coordinate with the screw that lower flange is established, spinning is on lower flange, and electronics storehouse is placed in below lower flange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310686535.4A CN103707549B (en) | 2013-12-17 | 2013-12-17 | Hydraulic press oil tank level supervising device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310686535.4A CN103707549B (en) | 2013-12-17 | 2013-12-17 | Hydraulic press oil tank level supervising device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103707549A CN103707549A (en) | 2014-04-09 |
| CN103707549B true CN103707549B (en) | 2016-03-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310686535.4A Active CN103707549B (en) | 2013-12-17 | 2013-12-17 | Hydraulic press oil tank level supervising device |
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| Country | Link |
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| CN (1) | CN103707549B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104196826A (en) * | 2014-08-05 | 2014-12-10 | 蔡宏磊 | Electrical device for hydraulic leakage detection |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4056979A (en) * | 1975-10-31 | 1977-11-08 | B/W Controls Inc. | Liquid level sensor |
| CN201314837Y (en) * | 2008-12-15 | 2009-09-23 | 北京航天金泰星测技术有限公司 | Liquid level boundary instrument for sealed tank |
| CN201408050Y (en) * | 2009-10-28 | 2010-02-17 | 通州世发船舶机械有限公司 | Magnetic turning plate liquid level gauge |
| CN201955128U (en) * | 2011-03-01 | 2011-08-31 | 南京坤拓土木工程科技有限公司 | Magnetostriction liquid level meter |
| CN102303420A (en) * | 2011-09-20 | 2012-01-04 | 天津市天锻压力机有限公司 | Method for monitoring liquid level of hydraulic press by using plug-in analog quantity liquid level sensor |
| CN203766101U (en) * | 2013-12-17 | 2014-08-13 | 马钢(集团)控股有限公司 | Liquid level monitoring device for oil tank of oil press |
-
2013
- 2013-12-17 CN CN201310686535.4A patent/CN103707549B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4056979A (en) * | 1975-10-31 | 1977-11-08 | B/W Controls Inc. | Liquid level sensor |
| CN201314837Y (en) * | 2008-12-15 | 2009-09-23 | 北京航天金泰星测技术有限公司 | Liquid level boundary instrument for sealed tank |
| CN201408050Y (en) * | 2009-10-28 | 2010-02-17 | 通州世发船舶机械有限公司 | Magnetic turning plate liquid level gauge |
| CN201955128U (en) * | 2011-03-01 | 2011-08-31 | 南京坤拓土木工程科技有限公司 | Magnetostriction liquid level meter |
| CN102303420A (en) * | 2011-09-20 | 2012-01-04 | 天津市天锻压力机有限公司 | Method for monitoring liquid level of hydraulic press by using plug-in analog quantity liquid level sensor |
| CN203766101U (en) * | 2013-12-17 | 2014-08-13 | 马钢(集团)控股有限公司 | Liquid level monitoring device for oil tank of oil press |
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| Publication number | Publication date |
|---|---|
| CN103707549A (en) | 2014-04-09 |
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