CN103683131B - BV type insulated conductor drawing-in machines - Google Patents
BV type insulated conductor drawing-in machines Download PDFInfo
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- CN103683131B CN103683131B CN201310752160.7A CN201310752160A CN103683131B CN 103683131 B CN103683131 B CN 103683131B CN 201310752160 A CN201310752160 A CN 201310752160A CN 103683131 B CN103683131 B CN 103683131B
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- support
- rotating disk
- pulling force
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- gearbox
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Abstract
The present invention relates to a kind of wire straightener tool, machine is corrected more particularly to a kind of BV types insulated conductor automatically controlled, there is support, motor, motor switch, control board, display screen, gearbox, driving wheel, disk gear, rotating disk, turntable shaft, pulling force sensing rope and BV wire fixing devices.Complete machine uses electric drilling match gearbox, is realized by gear drive and stretches electric wire operation, rationally distributed, compact-sized；Using the external method of rotating disk, external rotating disk can be designed to bigger, not only increase the operating efficiency of BV type insulated conductor drawing-in machines, and effectively reduce the volume of complete machine.The machine realizes electromechanical integration, accurately reflects electric wire straightening job status by control board and display screen, improves the accuracy of operation, the electric wire straightening operation of machine is in optimum state, electric wire can effectively be stretched and can not broken skin, do not damage electric wire.
Description
Technical field
The present invention relates to a kind of wire straightener tool, and in particular to a kind of BV types insulated conductor correction machine automatically controlled,
Belong to mechanical field.
Background technology
Voltage switchgear factory largely uses BV type single insulated conductors, is that copper core is outside plastic insulation in the wire
Skin, and it is bundled for every 100 meters of circles, and the wire is used for the connection of current-carrying part between appliance component on voltage switchgear, because
Technological requirement, the wire of connection want smooth attractive in appearance.But because BV wires are circular bundled, it can not be drawn by prior art
Directly, by hand plus manpower to stretch BV wires highly difficult, straight line effect not only in appearance is bad, pacifies to wiring safety belt
Full hidden danger, and be easily damaged the insulation sheath of BV wires and pull the molecule of inner conductive copper core, influence the safety of BV wires
Using and reliability.
The content of the invention
, can be according to control using electronics micro-computer technology it is an object of the invention to provide a kind of BV types insulated conductor drawing-in machine
The size of the diameter of BV wires is set on device processed, its CPU calculates the size of pulling force, it is ensured that in the case where being stretched to wire its
External insulation skin and interior conductive core be not by any damage.
The purpose of the present invention is achieved through the following technical solutions.
The present invention BV type insulated conductor drawing-in machines, have support, motor, motor switch, controller, LCDs,
Gearbox, driving wheel, disk gear, rotating disk, turntable shaft, pulling force sensing rope and BV wire fixing devices, it is characterised in that including：
1st, support：It is fixed on by the sheet material of the shape in door on bottom plate, forms support；Support is close to two sides at top
Respectively there is 1 through hole on corresponding position；Turntable shaft is rack-mount to through hole by this；Support is close to the side of rotating disk
Upper to have 1 through hole, controller is arranged on a side plate of support；Support has 4 on another side of bottom
Screw, the gearbox equipped with motor, it is arranged on by screw on another side plate of support；There is one to lead at the top of support
Hole, motor switch are arranged on by through hole on the top plate of support；Also there is a square groove, LCDs on the top plate of support
The top of support is arranged on by square groove and is connected to controller；
2nd, rotating disk：Rotating disk is in I-shaped colyliform, is fixed together by 2 discoid sheet materials and 1 cylindrical object, disk with
Cylindrical-concentric；The center of rotating disk has a through hole, and turntable shaft is fixed on rotating disk on turntable shaft through through hole；2 of rotating disk
It is corresponding on the outer circumferential position of disk that there are several open slots；The extended line of several open slots passes through disk
The center of circle；
3rd, turntable shaft：Turntable shaft is that a pole is rack-mount；1 disk gear is fixed in the middle part of turntable shaft, is turned
Disk gear engages with the driving wheel of gearbox；Turntable shaft stretches out the fixed rotating disk in one end of support；
4th, pulling force sensing rope and BV wire fixing devices:One end of pulling force sensing rope, which is fixed, to be wrapped on rotating disk, the other end
It is connected with BV wire fixing devices；Pulling force sensing rope is internal to be provided with pulling force sensor, and the both ends of the pulling force sensor connect respectively
To controller and BV wire fixing devices；The BV wire fixing devices are provided with groove, and are furnished with two spiral shells in its side wall
Silk, BV wires are inserted in groove and are fixed by two screws during use；
5th, some electric wire connection motor, motor switch and controllers, and be connected with external power.
The controller includes：CPU arithmetic processors, actuator and button, the actuator and button are connected respectively to
CPU arithmetic processors.Button includes parameter setup key, up key, down key, acknowledgement key etc..Itself compiled inside controller
There is a relevant parameter of all size wire, need to only set the size specification of wire, its CPU arithmetic processor during use on button
Instruction is sent to actuator by program, actuator plays according to the rotating speed and power of instruction output current signal controlled motor
Different specifications is played while stretch, and not damage wires.
During present invention work, motor switch is opened, motor rotates the pinion rotation for driving gearbox, power after deceleration processing
Exported by the driving wheel of gearbox, drive turntable shaft to rotate by disk gear, turntable shaft drives rotating disk to rotate, then is fixed on and turns
Pulling force sensing rope on disk is tightened up；And drive the BV wire fixing devices being fixed on pulling force sensing rope and be inserted in BV wires and consolidate
Determine the BV wires in the groove of device, sense tightening up for rope with pulling force, and gradually stretch BV wires；Controller, which will monitor, to be believed
LCDs number is sent to, prompts operator that BV wires are stretched into operation in optimum state.BV wire fixing device through holes
Side wall is provided with screw and is used to lock BV wires, therefore is suitably adapted for the operation that stretches of the BV wires of different line footpaths, and BV wires are completed
Motor switch is closed after stretching operation, then machine is stopped.
The advantage of the invention is that：Complete machine uses electric drilling match gearbox, realizes that stretching BV wires makees by gear drive
Industry, its is rationally distributed, compact-sized；Using the external method of rotating disk, external rotating disk can be designed to bigger, not only increase
The operating efficiencies of BV wire drawing-in machines, and effectively reduce the volume of complete machine；, can be according to control using electronics micro-computer technology
The size of the diameter of BV wires is set on device processed, its CPU calculates the size of pulling force, it is ensured that in the case where being stretched to wire its
External insulation skin and interior conductive core be not by any damage.
Brief description of the drawings
Fig. 1 is the structural representation of BV type insulated conductor drawing-in machines.
Icon explanation：1 support, 2 motors, 3 motor switch, 4 controllers, 5 LCDs, 6 gearboxes, 7 driving wheels, 8
Disk gear, 9 rotating disks, 10 turntable shafts, 11 pulling force sensing rope, 12BV wire fixing devices.
Fig. 2 is controller internal structure and the connection diagram of LCDs.
Embodiment
In order to which the present invention is furture elucidated rather than the limitation present invention, it is illustrated below in conjunction with specific embodiment.
Embodiment 1：
A kind of BV types insulated conductor drawing-in machine, as shown in figure 1, with support 1, motor 2, motor switch 3, controller 4, liquid
Crystal display screen 5, gearbox 6, driving wheel 7, disk gear 8, rotating disk 9, turntable shaft 10, pulling force sensing 11 and BV of rope wires fix dress
Put 12.Support 1 is by steel plate bending into " door " shape, or be welded into by three blocks of steel plates that " door " shape, is then welded on bottom plate；Support 1
Respectively there is 1 through hole on the position corresponding close to two sides at top；Turntable shaft 10 is arranged on support 1 by this to through hole
On；Support 1 has 1 through hole on the side of rotating disk 10, and controller 4 is arranged on by through hole on a side plate of support 1；
Support 1 has 4 screws on another side of bottom, and gearbox 6 is arranged on another side plate of support 1 by screw
On, motor 2 is on gearbox 6；The top of support 1 has a through hole, and motor switch 3 is arranged on support 1 by through hole
On top plate；Also there is a square groove, display screen 5 is arranged on the top of support 1 by square groove on the top plate of support 1；Support 1
Front with the back side dust pollution machine can be prevented with installation panel；Rotating disk 9 is in I-shaped colyliform, by 2 discoid steel plates with
1 cylindrical object is fixed together composition, disk and cylindrical-concentric；The center of rotating disk 9 has a through hole, and turntable shaft 10 is worn
Through hole is crossed to be fixed on turntable shaft 10 rotating disk 9；2 disks of rotating disk 9 have several grooves, each groove on corresponding position
Extended line by the center of circle of disk, be easy to wind pulling force sensing rope 11.Pulling force senses the one ends wound of rope 11 on rotating disk 9,
The other end is connected with BV wire fixing devices 12, and pulling force, which senses, is provided with pulling force sensor inside rope 11, and the two of the pulling force sensor
End is connected respectively to controller 4 and BV wire fixing devices 12；The BV wire fixing devices 12 are provided with groove 122, and
It is furnished with two screws 121 in its side wall, will be consolidated in BV wires insertion groove 122 and by two screws 121 during use
It is fixed.The BV wire fixing devices 12 sense rope 11 by pulling force data transfer to controller by pulling force in real time in the course of the work
4, by the contrast computing of controller 4, determine the power of motor 2, it is ensured that final pulling force will not cause the damage of BV wires.
Turntable shaft 10 is that a pole is arranged on support 1；1 disk gear 8, rotating disk tooth are fixed in the middle part of turntable shaft 10
Wheel 8 engages with the driving wheel of gearbox 6；Turntable shaft 10 stretches out the fixed rotating disk 9 in one end of support.Electricity is connected by some electric wires
Machine 2, motor switch 3, controller 4 and LCDs 5, and be connected with external power.
The controller 4 includes CPU arithmetic processors 41, actuator 42 and button 43, controller such as Fig. 2, the execution
Device 42 and button 43 are connected respectively to CPU arithmetic processors 41；Button 43 include parameter setup key 431, up key 432, under
Move key 433, acknowledgement key 434 etc..The inside of controller 4 itself has been composed of the relevant parameter of all size wire, only need to be during use
The size specification of BV wires is set on button 43, its CPU arithmetic processor 41 sends instruction by program to actuator 42, performs
Device 42 is played and different specifications played while stretch according to the rotating speed and power of instruction output current signal controlled motor 2,
And not damage wires.
During start-up operation, motor switch 3 is opened, motor 2 rotates the pinion rotation for driving gearbox 6, moved after deceleration processing
Power is exported by the driving wheel 7 of gearbox, drives turntable shaft 10 to rotate by disk gear 8, and turntable shaft 10 drives rotating disk 9 to rotate,
The pulling force sensing rope 11 being then fixed on rotating disk 9 is tightened up；The BV wires being fixed on pulling force sensing rope 11 are driven to fix dress simultaneously
12 and the BV wires being inserted in the through hole of BV wire fixing devices 12 are put, tightening up and tightening up for rope is sensed with pulling force, gradually by BV
Wire stretches；The BV wire fixing devices 12 are in the course of the work in real time arrived pulling force data transfer by pulling force sensing rope 11
Controller 4, by the contrast computing of controller 4, the power of motor 2 is determined, in BV wires stretch operation process, with rotating disk
The increase of 9 loads, the velocity of rotation of turntable shaft 10 is with changing；Controller 4 also monitors the rotation speed of turntable shaft 10 simultaneously
The multidate information of degree, and transmit information to display screen 5；When the display data of display screen 5 reaches predetermined value, then it represents that rotating disk 9
Load reach predetermined value, BV wires now stretch operation and immediately close motor switch 3 in optimum state, operator, then
Machine is stopped.BV wires are in the optimum state that is straightened, and BV wires both maintained the state stretched, and not broken skin, no
Damage.The different pore size of through hole on BV wire fixing devices 12, be suitable for different line footpath BV wires stretches operation.
Claims (2)
1. a kind of BV types insulated conductor drawing-in machine, including support, motor, motor switch, control board, display screen, gearbox,
Driving wheel, disk gear, rotating disk, turntable shaft, pulling force sensing rope and BV wire fixing devices, it is characterised in that：
The support：It is fixed on by the sheet material of the shape in door on bottom plate, forms support；Two side phases of the support close to top
Respectively there is 1 through hole on corresponding position；Turntable shaft is rack-mount to through hole by this；Control board is arranged on support
A side plate on；Motor and gearbox are arranged on the output axis connection of the motor on another side plate of support by screw
Gearbox, the driving wheel of output axis connection one of gearbox；Motor switch is arranged on the top plate of support；Also have on the top plate of support
There is a square groove, display screen is arranged in the square groove；
The rotating disk：Rotating disk is in I-shaped colyliform, is fixed together by 2 discoid sheet materials and 1 cylindrical object, disk and circle
Post is concentric, and rotating disk is fixed on turntable shaft and stretched out on one end of support；
The turntable shaft：1 disk gear is fixed in the middle part of turntable shaft, disk gear engages with the driving wheel of gearbox；
The pulling force sensing rope and BV wire fixing devices:Pulling force sensing rope one end fix is wrapped on rotating disk, the other end with
BV wire fixing devices connect；Pulling force sensing rope is internal to be provided with pulling force sensor, and the both ends of the pulling force sensor are connected respectively to
Controller and BV wire fixing devices；The BV wire fixing devices are provided with groove, and are furnished with two screws in its side wall,
BV wires are inserted in groove during use and are fixed by two screws；
The motor, motor switch and display screen connect control board by electric wire respectively.
2. a kind of BV types insulated conductor drawing-in machine according to claim 1, it is characterised in that 2 disks of the rotating disk
It is corresponding on outer circumferential position that there are several open slots；The center of circle that the extended line of several open slots passes through disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310752160.7A CN103683131B (en) | 2013-12-30 | 2013-12-30 | BV type insulated conductor drawing-in machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310752160.7A CN103683131B (en) | 2013-12-30 | 2013-12-30 | BV type insulated conductor drawing-in machines |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103683131A CN103683131A (en) | 2014-03-26 |
| CN103683131B true CN103683131B (en) | 2017-11-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310752160.7A Active CN103683131B (en) | 2013-12-30 | 2013-12-30 | BV type insulated conductor drawing-in machines |
Country Status (1)
| Country | Link |
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| CN (1) | CN103683131B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108145034B (en) * | 2017-08-31 | 2019-08-02 | 无锡厚发自动化设备有限公司 | It is a kind of that method being straightened to what core was straightened using biaxial tension |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6067835A (en) * | 1999-04-02 | 2000-05-30 | Pollock; Michael R. | Wire straightener |
| EP2418658A1 (en) * | 2009-04-10 | 2012-02-15 | Furukawa Electric Co., Ltd. | Electric wire terminal treatment device and electric wire terminal treatment method |
| CN202411286U (en) * | 2011-12-31 | 2012-09-05 | 孙良 | Lead wire strengthening device |
| CN202591484U (en) * | 2012-03-31 | 2012-12-12 | 沈晖 | Wire straightening device |
| CN203800502U (en) * | 2013-12-30 | 2014-08-27 | 福建森达电气股份有限公司 | BV type insulation wire straightening machine |
-
2013
- 2013-12-30 CN CN201310752160.7A patent/CN103683131B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6067835A (en) * | 1999-04-02 | 2000-05-30 | Pollock; Michael R. | Wire straightener |
| EP2418658A1 (en) * | 2009-04-10 | 2012-02-15 | Furukawa Electric Co., Ltd. | Electric wire terminal treatment device and electric wire terminal treatment method |
| CN202411286U (en) * | 2011-12-31 | 2012-09-05 | 孙良 | Lead wire strengthening device |
| CN202591484U (en) * | 2012-03-31 | 2012-12-12 | 沈晖 | Wire straightening device |
| CN203800502U (en) * | 2013-12-30 | 2014-08-27 | 福建森达电气股份有限公司 | BV type insulation wire straightening machine |
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| Publication number | Publication date |
|---|---|
| CN103683131A (en) | 2014-03-26 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| C53 | Correction of patent for invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 350028 Gulou garden, No. 618, Jinshan Road, Cangshan District, Fujian, Fuzhou, 11 Applicant after: FUJIAN SENDA ELECTRIC CO., LTD. Address before: 350028 Gulou garden, No. 618, Jinshan Road, Cangshan District, Fujian, Fuzhou, 11 Applicant before: FUJIAN SENDA ELECTRIC EQUIPMENT CO., LTD. |
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Free format text: CORRECT: APPLICANT; FROM: FUJIAN SENDA ELECTRIC EQUIPMENT CO., LTD. TO: FUJIAN SENDA ELECTRIC CO., LTD. |
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| C10 | Entry into substantive examination | ||
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| GR01 | Patent grant |