CN205240916U - Cable -placing device - Google Patents
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- CN205240916U CN205240916U CN201520938394.5U CN201520938394U CN205240916U CN 205240916 U CN205240916 U CN 205240916U CN 201520938394 U CN201520938394 U CN 201520938394U CN 205240916 U CN205240916 U CN 205240916U
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Abstract
本实用新型提出了一种电缆放线装置,包括底座、工作台、转杆组、支架、控制器和第一驱动机构;转杆组包括多个第一转杆,多个第一转杆并排设置,每个第一转杆分别与底座、工作台都是转动连接,每个第一转杆靠近工作台一端用于安装线轴,第一驱动机构同时驱动多个第一转杆转动进行放线,工作台靠近第一转杆一侧设有第一支杆,第一支杆上设有两个第一导向轮对放线进行调节,第一驱动机构与用于控制第一驱动机构转速的控制器连接,可以根据线轴的大小、电缆的粗细进行调节第一驱动机构的转速进行放线,实现放线自动化,绞合过程中极细漆包线不会断线,保证了电缆的质量,降低电缆生产成本,便于操作,生产效率高。
The utility model provides a cable pay-off device, which includes a base, a workbench, a rotating rod group, a bracket, a controller and a first driving mechanism; the rotating rod group includes a plurality of first rotating rods, and the plurality of first rotating rods are arranged side by side Setting, each first rotating rod is rotationally connected with the base and the workbench respectively, and the end of each first rotating rod close to the workbench is used to install the bobbin, and the first driving mechanism simultaneously drives multiple first rotating rods to rotate for wire release , the side of the workbench close to the first rotating rod is provided with a first rod, and the first rod is provided with two first guide wheels to adjust the wire-releasing, and the first driving mechanism is connected with the gear used to control the speed of the first driving mechanism. The controller is connected, and the speed of the first driving mechanism can be adjusted according to the size of the spool and the thickness of the cable to pay off the wire, realizing automatic wire pay-off, and the ultra-fine enameled wire will not be broken during the twisting process, which ensures the quality of the cable and reduces the cost of the cable. Low production cost, easy operation and high production efficiency.
Description
技术领域 technical field
本实用新型涉及电缆加工技术领域,尤其涉及一种电缆放线装置。 The utility model relates to the technical field of cable processing, in particular to a cable pay-off device.
背景技术 Background technique
在电线电缆行业中,线缆要由较细的漆包线绞合而成或由较细的漆包线绞合成绞线后二次绞合而成。在由较细的漆包线绞合成绞线的过程中,需要使用放线架,由放线架同时释放多根漆包线并由绞线机绞合成绞线。随着家用电器、电子通讯行业的飞速发展,制作绞线的漆线包越来越细,当漆包线为线径在0.03毫米及其以下的极细漆包线时,现有的放线架虽然是半自动的,由电机控制主动放线,但由于电机的控制需要依靠漆包线的拉动来控制,因此放线时极易造成断线,难以保证绞线的质量,使合格率降低,从而造成电缆生产成本的增加。 In the wire and cable industry, cables are twisted from thinner enameled wires or twisted into twisted wires from thinner enameled wires and then twisted twice. In the process of twisting the thinner enameled wires into stranded wires, it is necessary to use a pay-off frame, which simultaneously releases multiple enameled wires and twists them into stranded wires by a twisting machine. With the rapid development of household appliances and electronic communication industries, the enameled wire package for making twisted wires is getting thinner and thinner. When the enameled wire is an ultra-fine enameled wire with a wire diameter of 0.03 mm or less, the existing pay-off frame is semi-automatic. Yes, the motor controls the active wire release, but because the motor control needs to be controlled by the pulling of the enameled wire, it is very easy to cause wire breakage during wire release, making it difficult to ensure the quality of the twisted wire, reducing the pass rate, and resulting in a decrease in the production cost of the cable. Increase.
实用新型内容 Utility model content
为了解决背景技术中存在的技术问题,本实用新型提出了一种电缆放线装置,减少绞合过程中极细漆包线的断线,保证电缆的质量,降低电缆生产成本。 In order to solve the technical problems in the background technology, the utility model proposes a cable pay-off device, which reduces the breakage of the ultra-fine enameled wire during the twisting process, ensures the quality of the cable, and reduces the production cost of the cable.
本实用新型提出的一种电缆放线装置,包括底座、工作台、转杆组、支架和第一驱动机构;转杆组包括若干个并排设置的第一转杆,第一转杆一端转动安装在底座上,另一端穿过工作台用于安装线轴,第一转杆通过轴承与工作台连接,第一转杆靠近底座一端连接第一驱动机构,第一驱动机构用于驱动第一转杆转动;工作台通过支架安装在底座上,工作台靠近第一转杆一侧设有第一支杆,第一支杆上设有两个第一导向轮;控制器与第一驱动机构连接用于控制第一驱动机构的转速。 A cable pay-off device proposed by the utility model includes a base, a workbench, a rotating rod group, a bracket and a first driving mechanism; the rotating rod group includes several first rotating rods arranged side by side, and one end of the first rotating rod is rotated and installed On the base, the other end passes through the workbench for installing the spool, the first rotating rod is connected to the worktable through a bearing, and the end of the first rotating rod close to the base is connected to the first driving mechanism, and the first driving mechanism is used to drive the first rotating rod Rotation; the workbench is installed on the base through the bracket, the workbench is provided with a first pole near the side of the first rotating rod, and two first guide wheels are arranged on the first pole; the controller is connected with the first driving mechanism for controlling the rotational speed of the first driving mechanism.
优选地,转杆组还包括若干个并排设置的第二转杆,第二转杆一端转动安装在底座上,另一端穿过方形工作台用于安装线轴,第二转杆通过轴承与工作台连接,第二转杆靠近底座一端连接第二驱动装置,第二驱动装置用于驱动第二转杆转动,第二驱动机构与控制器连接,控制器用于控制第二驱动机构的转速,工作台靠近第二转杆一侧设有第二支杆,第二支杆上设有两个第二导向轮。 Preferably, the rotating rod set also includes several second rotating rods arranged side by side. One end of the second rotating rod is rotatably mounted on the base, and the other end passes through the square worktable for installing the spool. The second rotating rod is connected to the worktable through the bearing. connection, the end of the second rotating rod close to the base is connected to the second driving device, the second driving device is used to drive the second rotating rod to rotate, the second driving mechanism is connected to the controller, the controller is used to control the speed of the second driving mechanism, and the workbench A second pole is arranged near the side of the second rotating pole, and two second guide wheels are arranged on the second pole.
优选地,第一转杆、第二转杆靠近工作台一端设有防止线轴跑偏的挡板。 Preferably, the end of the first rotating rod and the second rotating rod close to the workbench is provided with a baffle to prevent the bobbin from running off.
优选地,第一驱动机构包括第一驱动电机、第一主动齿轮、第一从动齿轮和第一齿链,第一转杆分别与第一齿链连接,第一齿链与第一主动齿轮、第一从动齿轮相连接,第一主动齿轮与第一驱动电机输出轴相连接,第一驱动电机与控制器连接,控制器用于控制第一驱动电机的转速。 Preferably, the first driving mechanism includes a first driving motor, a first driving gear, a first driven gear and a first tooth chain, the first rotating rod is respectively connected with the first tooth chain, and the first tooth chain is connected with the first driving gear 1. The first driven gear is connected, the first driving gear is connected with the output shaft of the first driving motor, the first driving motor is connected with the controller, and the controller is used to control the speed of the first driving motor.
优选地,第二驱动机构包括第二驱动电机、第二主动齿轮、第二从动齿轮和第二齿链,第二转杆分别与第二齿链连接,第二齿链与第二主动齿轮、第二从动齿轮相连接,第二主动齿轮与第二驱动电机输出轴相连接,第二驱动电机与控制器连接,控制器用于控制第二驱动电机的转速。 Preferably, the second driving mechanism includes a second driving motor, a second driving gear, a second driven gear and a second toothed chain, the second rotating rod is respectively connected with the second toothed chain, and the second toothed chain is connected with the second driving gear 1. The second driven gear is connected, the second driving gear is connected with the output shaft of the second drive motor, the second drive motor is connected with the controller, and the controller is used to control the speed of the second drive motor.
优选地,第一转杆、第二转杆分别通过轴承安装在底座上。 Preferably, the first rotating rod and the second rotating rod are respectively installed on the base through bearings.
优选地,第一转杆的数目为四个,第二转杆的数目为四个。 Preferably, the number of the first rotating rods is four, and the number of the second rotating rods is four.
本实用新型的有益效果为:转杆组包括多个第一转杆,多个第一转杆并排设置,每个第一转杆与底座、工作台都是转动连接,每个第一转杆靠近工作台一端用于安装线轴,第一驱动机构同时驱动多个第一转杆转动进行放线,工作台靠近第一转杆一侧设有第一支杆,第一支杆上设有两个第一导向轮对放线进行调节,第一驱动机构与用于控制第一驱动机构转速的控制器连接,可以根据线轴的大小、电缆的粗细进行调节第一驱动机构的转速进行放线,实现放线自动化,绞合过程中极细漆包线不会断线,保证了电缆的质量,降低电缆生产成本,便于操作,生产效率高。转杆组还包括多个第二转杆,多个第二转杆并排设置,每个第二转杆与底座、工作台都是转动连接,每个第二转杆靠近工作台一端用于安装线轴,第二驱动机构同时驱动多个第二转杆转动进行放线,工作台靠近第二转杆一侧设有第二支杆,第二支杆上设有两个第二导向轮对放线进行调节,第二驱动机构与用于控制第二驱动机构转速的控制器连接,可以根据线轴的大小、电缆的粗细进行调节第二驱动机构的转速进行放线,可以根据需要对多个线轴进行放线,满足生产需求。第一转杆、第二转杆靠近工作台一端设有挡板,避免工作时线轴跑偏,造成漆包线断线。第一驱动机构、第二驱动机构分别采用链传动,链传动无弹性滑动和打滑现象,平均传动比准确,工作可靠,效率高,有利于放线的平稳性,不会出现断线现象。 The beneficial effects of the utility model are: the rotating rod group includes a plurality of first rotating rods, and the plurality of first rotating rods are arranged side by side. The end close to the workbench is used to install the spool, and the first drive mechanism simultaneously drives a plurality of first rotating rods to rotate for unwinding. A first guide wheel adjusts the pay-off, and the first drive mechanism is connected with a controller for controlling the speed of the first drive mechanism, and the speed of the first drive mechanism can be adjusted according to the size of the bobbin and the thickness of the cable for pay-off. Automatic pay-off is realized, and the ultra-fine enameled wire will not be broken during the stranding process, which ensures the quality of the cable, reduces the production cost of the cable, is easy to operate, and has high production efficiency. The rotating rod set also includes a plurality of second rotating rods arranged side by side, each second rotating rod is rotationally connected with the base and the workbench, and each second rotating rod is used for installation near one end of the workbench The spool, the second driving mechanism drives multiple second rotating rods to rotate at the same time for unwinding, the side of the workbench close to the second rotating rod is provided with a second support rod, and the second support rod is provided with two second guide wheels. The second drive mechanism is connected to the controller used to control the speed of the second drive mechanism. The speed of the second drive mechanism can be adjusted according to the size of the bobbin and the thickness of the cable to pay off the wire. Multiple bobbins can be used as needed. Carry out wire release to meet production needs. The first rotating rod and the second rotating rod are provided with baffles near the end of the workbench to avoid the deviation of the bobbin during work and cause the enameled wire to break. The first driving mechanism and the second driving mechanism respectively adopt chain transmission, the chain transmission has no elastic sliding and skidding phenomenon, the average transmission ratio is accurate, the work is reliable, the efficiency is high, and it is conducive to the stability of the wire unwinding, and there will be no disconnection phenomenon.
附图说明 Description of drawings
图1为本实用新型提出的一种电缆放线装置结构示意图; Fig. 1 is a kind of cable pay-off device structure schematic diagram that the utility model proposes;
图2为本实用新型提出的一种电缆放线装置俯视图; Fig. 2 is a top view of a cable pay-off device proposed by the utility model;
图3为本实用新型提出的一种电缆放线装置侧视图。 Fig. 3 is a side view of a cable pay-off device proposed by the utility model.
具体实施方式 detailed description
如图1所示,图1为本实用新型提出的一种电缆放线装置结构示意图;图2为本实用新型提出的一种电缆放线装置俯视图;图3为本实用新型提出的一种电缆放线装置侧视图。 As shown in Figure 1, Figure 1 is a schematic structural diagram of a cable pay-off device proposed by the utility model; Figure 2 is a top view of a cable pay-off device proposed by the utility model; Figure 3 is a cable pay-off device proposed by the utility model Side view of the pay-off device.
参照图1、图2、图3所示,本实用新型提出一种电缆放线装置,包括底座1、工作台3、转杆组、支架5、控制器和第一驱动机构;转杆组包括若干个并排设置的第一转杆21,第一转杆21一端转动安装在底座1上,另一端穿过工作台3用于安装线轴6,第一转杆21通过轴承与工作台3连接,第一转杆21靠近底座1一端连接第一驱动机构,第一驱动机构用于驱动第一转杆21转动;工作台3通过支架3安装在底座1上,工作台3靠近第一转杆21一侧设有第一支杆31,第一支杆31上设有两个第一导向轮32。 With reference to Fig. 1, Fig. 2, shown in Fig. 3, the utility model proposes a kind of cable pay-off device, comprises base 1, workbench 3, rotating rod group, support 5, controller and first drive mechanism; Rotating rod group comprises Several first rotating rods 21 arranged side by side, one end of the first rotating rod 21 is rotatably mounted on the base 1, the other end passes through the workbench 3 for installing the bobbin 6, the first rotating rod 21 is connected with the workbench 3 through a bearing, One end of the first rotating rod 21 close to the base 1 is connected to the first driving mechanism, and the first driving mechanism is used to drive the first rotating rod 21 to rotate; A first pole 31 is provided on one side, and two first guide wheels 32 are provided on the first pole 31 .
本实施例中,第一驱动机构包括第一驱动电机41、第一主动齿轮42、第一从动齿轮44和第一齿链43,第一转杆21分别与第一齿链43连接,第一齿链43与第一主动齿轮42、第一从动齿轮44相连接,第一主动齿轮42与第一驱动电机41输出轴相连接,第一驱动电机41与控制器连接,控制器用于控制第一驱动电机41的转速。 In this embodiment, the first driving mechanism includes a first driving motor 41, a first driving gear 42, a first driven gear 44 and a first tooth chain 43, and the first rotating rod 21 is respectively connected with the first tooth chain 43, and the first A tooth chain 43 is connected with the first driving gear 42 and the first driven gear 44, the first driving gear 42 is connected with the output shaft of the first drive motor 41, the first drive motor 41 is connected with the controller, and the controller is used to control The rotational speed of the first drive motor 41.
多个第一转杆21并排设置,每个第一转杆21分别与底座1、工作台3都是转动连接,每个第一转杆21靠近工作台3一端用于安装线轴6,第一驱动机构同时驱动多个第一转杆21转动进行放线,工作台3靠近第一转杆21一侧设有第一支杆31,第一支杆31上设有两个第一导向轮32对放线进行调节,第一驱动电机41与用于控制第一驱动电机41转速的控制器连接,可以根据线轴的大小、电缆的粗细进行调节第一驱动电机41的转速进行放线,实现放线自动化,绞合过程中极细漆包线不会断线,保证了电缆的质量,降低电缆生产成本,便于操作,生产效率高。 A plurality of first rotating rods 21 are arranged side by side, and each first rotating rod 21 is rotatably connected with the base 1 and the workbench 3 respectively, and each first rotating rod 21 is used for installing the bobbin 6 near the end of the workbench 3. The driving mechanism drives multiple first rotating rods 21 to rotate at the same time to pay off the wire. The side of the workbench 3 close to the first rotating rods 21 is provided with a first support rod 31, and the first support rod 31 is provided with two first guide wheels 32. To adjust the unwinding, the first drive motor 41 is connected with the controller for controlling the speed of the first drive motor 41, and the speed of the first drive motor 41 can be adjusted according to the size of the spool and the thickness of the cable to pay out the wire, so as to realize the speed of unwinding. Wire automation, the ultra-fine enameled wire will not break during the stranding process, which ensures the quality of the cable, reduces the cost of cable production, is easy to operate, and has high production efficiency.
转杆组还包括若干个并排设置的第二转杆22,第二转杆22一端转动安装在底座1上,另一端穿过工作台3用于安装线轴6,第二转杆22通过轴承与工作台3连接,第二转杆22靠近底座1一端连接第二驱动装置,第二驱动装置用于驱动第二转杆22转动,工作台3靠近第二转杆22一侧设有第二支杆33,第二支杆33上设有两个第二导向轮34。 The rotating rod group also includes several second rotating rods 22 arranged side by side. One end of the second rotating rod 22 is rotatably mounted on the base 1, and the other end passes through the workbench 3 for installing the bobbin 6. The second rotating rod 22 is connected with the bearing through the bearing. The workbench 3 is connected, and the end of the second rotating rod 22 close to the base 1 is connected to the second driving device. The second driving device is used to drive the second rotating rod 22 to rotate. The side of the working table 3 near the second rotating rod 22 is provided with a second The rod 33 is provided with two second guide wheels 34 on the second pole 33 .
本实施例中,第二驱动机构包括第二驱动电机45、第二主动齿轮、第二从动齿轮和第二齿链46,第二转杆22分别与第二齿链46连接,第二齿链46与第二主动齿轮、第二从动齿轮相连接,第二主动齿轮与第二驱动电机45输出轴相连接,第二驱动电机45与控制器连接,控制器用于控制第二驱动电机45的转速。 In this embodiment, the second drive mechanism includes a second drive motor 45, a second driving gear, a second driven gear and a second tooth chain 46, the second rotating rod 22 is respectively connected with the second tooth chain 46, and the second tooth The chain 46 is connected with the second driving gear and the second driven gear, the second driving gear is connected with the output shaft of the second drive motor 45, the second drive motor 45 is connected with the controller, and the controller is used to control the second drive motor 45 speed.
多个第二转杆22并排设置,每个第二转杆22分别与底座1、工作台3都是转动连接,每个第二转杆22靠近工作台3一端用于安装线轴6,第二驱动机构同时驱动多个第二转杆22转动进行放线,工作台3靠近第二转杆22一侧设有第二支杆33,第二支杆22上设有两个第二导向轮34对放线进行调节,第二驱动电机45与用于控制第二驱动电机45转速的控制器连接,可以根据线轴的大小、电缆的粗细进行调节第二驱动电机45的转速进行放线,可以根据需要对多个线轴6进行放线,满足生产需求。 A plurality of second rotating rods 22 are arranged side by side, and each second rotating rod 22 is rotatably connected with the base 1 and the workbench 3 respectively, and each second rotating rod 22 is used for installing the spool 6 near the end of the workbench 3. The drive mechanism drives multiple second rotating rods 22 to rotate at the same time for wire release. The side of the workbench 3 close to the second rotating rods 22 is provided with a second support rod 33, and the second support rod 22 is provided with two second guide wheels 34. To adjust the pay-off, the second driving motor 45 is connected with the controller for controlling the second driving motor 45 rotating speeds, and the rotating speed of the second driving motor 45 can be adjusted according to the size of the spool, the thickness of the cable to pay out the wires. It is necessary to pay off multiple bobbins 6 to meet production requirements.
第一驱动机构、第二驱动机构分别采用链传动,链传动无弹性滑动和打滑现象,平均传动比准确,工作可靠,效率高,有利于放线的平稳性,不会出现断线现象。 The first driving mechanism and the second driving mechanism respectively adopt chain transmission, the chain transmission has no elastic sliding and skidding phenomenon, the average transmission ratio is accurate, the work is reliable, the efficiency is high, and it is conducive to the stability of the wire unwinding, and there will be no disconnection phenomenon.
本实施例中,第一转杆21、第二转杆22靠近工作台3一端设有防止线轴6跑偏的挡板23。避免工作时线轴6跑偏,造成漆包线断线。 In this embodiment, the end of the first rotating rod 21 and the second rotating rod 22 close to the workbench 3 is provided with a baffle plate 23 to prevent the bobbin 6 from running off. To avoid deviation of the bobbin 6 during work, causing the enameled wire to break.
本实施例中,第一转杆21、第二转杆22分别通过轴承安装在底座1上。 In this embodiment, the first rotating rod 21 and the second rotating rod 22 are respectively mounted on the base 1 through bearings.
本实施例中,第一转杆21的数目为四个,第二转杆22的数目为四个。 In this embodiment, the number of the first rotating rods 21 is four, and the number of the second rotating rods 22 is four.
本实用新型使用时,先将线轴6安装在第一转杆21、第二转杆22上,并安装好挡板23,由第一导向轮32、第二导向轮34对漆包线进行导向,由控制器控制第一驱动电机41、第二驱动电机45的转动速度,第一驱动电机41、第二驱动电机45带动第一转杆21、第二转杆22转动进行放线,实现自动化放线,符合绞线的特定环境和要求,结构简单易操作,可以高效率进行放线,绞合过程中极细漆包线不会断线,保证了电缆的质量,降低电缆生产成本。 When the utility model is in use, the spool 6 is installed on the first rotating rod 21 and the second rotating rod 22 earlier, and the baffle plate 23 is installed, and the enameled wire is guided by the first guide wheel 32 and the second guide wheel 34, and the The controller controls the rotation speeds of the first drive motor 41 and the second drive motor 45, and the first drive motor 41 and the second drive motor 45 drive the first rotating rod 21 and the second rotating rod 22 to rotate for pay-off, realizing automatic pay-off , in line with the specific environment and requirements of the twisted wire, the structure is simple and easy to operate, and the wire can be paid out with high efficiency. The ultra-fine enameled wire will not be broken during the twisting process, which ensures the quality of the cable and reduces the production cost of the cable.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。 The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520938394.5U CN205240916U (en) | 2015-11-20 | 2015-11-20 | Cable -placing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520938394.5U CN205240916U (en) | 2015-11-20 | 2015-11-20 | Cable -placing device |
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|---|---|
| CN205240916U true CN205240916U (en) | 2016-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520938394.5U Expired - Fee Related CN205240916U (en) | 2015-11-20 | 2015-11-20 | Cable -placing device |
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| CN (1) | CN205240916U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107986079A (en) * | 2017-12-07 | 2018-05-04 | 东莞市柯氏五金有限公司 | Pay-off rack for super thin wires |
| CN108750794A (en) * | 2018-06-04 | 2018-11-06 | 句容建荣汽配有限公司 | A kind of multi-functional feeder based on flat wire |
| CN117161126A (en) * | 2023-10-11 | 2023-12-05 | 安徽鑫海高导新材料有限公司 | An automatic wire changing system for multi-head wire drawing machines |
-
2015
- 2015-11-20 CN CN201520938394.5U patent/CN205240916U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107986079A (en) * | 2017-12-07 | 2018-05-04 | 东莞市柯氏五金有限公司 | Pay-off rack for super thin wires |
| CN107986079B (en) * | 2017-12-07 | 2019-09-06 | 东莞市柯氏五金有限公司 | Pay-off rack for super thin wires |
| CN108750794A (en) * | 2018-06-04 | 2018-11-06 | 句容建荣汽配有限公司 | A kind of multi-functional feeder based on flat wire |
| CN117161126A (en) * | 2023-10-11 | 2023-12-05 | 安徽鑫海高导新材料有限公司 | An automatic wire changing system for multi-head wire drawing machines |
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