CN103667636B - A kind of forge piece immediate quenching lathe - Google Patents
A kind of forge piece immediate quenching lathe Download PDFInfo
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- CN103667636B CN103667636B CN201310579572.5A CN201310579572A CN103667636B CN 103667636 B CN103667636 B CN 103667636B CN 201310579572 A CN201310579572 A CN 201310579572A CN 103667636 B CN103667636 B CN 103667636B
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- forge piece
- quenching
- tank
- quenching tank
- mechanical manipulator
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Abstract
The invention discloses a kind of forge piece immediate quenching lathe, comprise the forge piece input block (9) be made up of in conjunction with chain, sprocket wheel grip-pad, the end of described input block (9) is provided with temp probe; The position of described temp probe is that mechanical manipulator transfer unit holds the initiating terminal getting forge piece, and described mechanical manipulator transfer unit is got forge piece be delivered in the quenching tank of end end by being held; Hardening liquid is filled in described quenching tank; The output unit that the forge piece after by quenching is sent also is provided with in described quenching tank.The equipment that the present invention utilizes forging waste heat to heat-treat, adopts numerical-control full-automatic to control, substantially increases production efficiency and control accuracy, heat treated qualification rate is controlled more than 99%.
Description
Technical field
The present invention relates to a kind of quenching machine of forge piece, particularly relate to the quench treatment of Chain Link, thrust wheel forge piece.
Background technology
What current Chain Link, thrust wheel forge piece generally adopted is, forge piece has forged rear naturally cooling, proceed to machine shop and carry out roughing, carrying out heat treatment quenching and tempering after roughing completes needs a workpiece heat in the process, needs the electric energy of at substantial when heated parts.
Summary of the invention
The present invention, after forging completes, utilizes the waste heat of forging to heat-treat, and is intended to a large amount of electric energy that minimizing workpiece consumes in the thermal treatment in later stage, based on the consideration of save energy.
In order to achieve the above object, the invention provides a kind of forge piece immediate quenching lathe, comprise the forge piece input block be made up of in conjunction with chain, sprocket wheel grip-pad, the end of described input block is provided with temp probe; The position of described temp probe is that mechanical manipulator transfer unit holds the initiating terminal getting forge piece, and described mechanical manipulator transfer unit is got forge piece be delivered in the quenching tank of end end by being held; Hardening liquid is filled in described quenching tank; The output unit that the forge piece after by quenching is sent also is provided with in described quenching tank.
Wherein, forge piece of the present invention is Chain Link, thrust wheel.Described quenching tank can be water tank, and corresponding hardening liquid is water.Under optimal way, described output unit is net belt type conveyer.
In addition, it should be noted that, the physical construction of the input block that the present invention relates to, mechanical manipulator transfer unit, output unit is according to the concrete feature design being heat-treated workpiece, mechanical means feasible under can selecting prior art mode or mechanism, the mainly difference of positioning tool, according to the difference being heat-treated workpiece, the frock used is different.
The equipment that the present invention utilizes forging waste heat to heat-treat, adopt numerical-control full-automatic to control, substantially increase production efficiency and control accuracy, make heat treated qualification rate control more than 99%, tool has the following advantages:
1, workpiece temperature detects automatically.
2, workpiece automatic transporting quenching.
3, the work-piece cools time controls automatically.
4, workpiece automatic transporting discharging.
Accompanying drawing explanation
Fig. 1 is the perspective view of forge piece immediate quenching lathe of the present invention.
Fig. 2 is the plan structure schematic diagram of forge piece immediate quenching lathe of the present invention.
Fig. 3 be in Fig. 2 B-B to projection structure schematic diagram.
Embodiment
As Figure 1-3, forge piece immediate quenching lathe of the present invention, comprises the forge piece input block 9 be made up of in conjunction with chain, sprocket wheel grip-pad, and the end of described input block 9 is provided with temp probe; The position of described temp probe is that mechanical manipulator transfer unit holds the initiating terminal getting forge piece, and described mechanical manipulator transfer unit is got forge piece be delivered in the quenching tank of end end by being held; Hardening liquid is filled in described quenching tank; The output unit that the forge piece after by quenching is sent also is provided with in described quenching tank.
In figure, label 1 is water tank, as quenching tank; Label 2 is lift technique, is a part for mechanical manipulator transfer unit; Label 3 is the reinforcing rib structure of equipment supporter; Label 4 is clamping manipulator, is a part for mechanical manipulator transfer unit; Label 6 is rotating machine arm, is a part for mechanical manipulator transfer unit; Label 7 is for being heat-treated workpiece.
The use flow process of present device, is respectively described below for Chain Link and thrust wheel:
Forging is completed Chain Link workpiece to be placed on transmission running roller, running roller workpiece transfer to temperature detection place, after detection workpiece temperature reaches quenching requirement, mechanical manipulator is responsible for workpiece to pick up to put into the quenching tank filling hardening liquid and carry out quench treatment, be responsible for by specifying cooling time by net belt type conveyer in quenching tank, workpiece is transferred out, completes immediate quenching operation.
The process of thrust wheel, the thrust wheel workpiece forged is placed on transmission running roller, running roller workpiece transfer to temperature detection place, after detection workpiece temperature reaches quenching requirement, mechanical manipulator is responsible for workpiece to pick up to put into the quenching tank filling hardening liquid and carry out quench treatment, is responsible for, by specifying cooling time, workpiece being transported to discharging mechanical manipulator place in quenching tank by net belt type conveyer, discharging mechanical manipulator is responsible for the thrust wheel handled well to take out in quenching tank, completes immediate quenching operation.
Above step completes under the control of digital control computer, and control accuracy is high, realizes full automatic control, greatly enhances productivity, thus improves the qualification rate of product, reduces energy consumption.
The above; be only the present invention's preferably embodiment; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (2)
1. a forge piece immediate quenching lathe, is characterized in that, comprise the forge piece input block (9) be made up of in conjunction with chain, sprocket wheel grip-pad, the end of described input block (9) is provided with temp probe;
The position of described temp probe is that mechanical manipulator transfer unit holds the initiating terminal getting forge piece, and described mechanical manipulator transfer unit is got forge piece be delivered in the quenching tank of end end by being held; Hardening liquid is filled in described quenching tank; The output unit that the forge piece after by quenching is sent also is provided with in described quenching tank;
Described quenching tank is water tank, and hardening liquid is water;
Described output unit is net belt type conveyer;
Described quenching machine adopts numerical-control full-automatic to control, and carries out that workpiece temperature detects automatically, the quenching of workpiece automatic transporting, work-piece cools time control automatically, the discharging of workpiece automatic transporting.
2. forge piece immediate quenching lathe according to claim 1, it is characterized in that, described forge piece is Chain Link, thrust wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310579572.5A CN103667636B (en) | 2013-11-18 | 2013-11-18 | A kind of forge piece immediate quenching lathe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310579572.5A CN103667636B (en) | 2013-11-18 | 2013-11-18 | A kind of forge piece immediate quenching lathe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103667636A CN103667636A (en) | 2014-03-26 |
| CN103667636B true CN103667636B (en) | 2016-01-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310579572.5A Active CN103667636B (en) | 2013-11-18 | 2013-11-18 | A kind of forge piece immediate quenching lathe |
Country Status (1)
| Country | Link |
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| CN (1) | CN103667636B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105349745A (en) * | 2015-12-15 | 2016-02-24 | 大连升隆机械有限公司 | Numerical control driving tooth block afterheat quenching machine tool |
| CN107828953B (en) * | 2017-08-22 | 2024-02-02 | 徐州徐工履带底盘有限公司 | Quenching device for caterpillar links and processing technology |
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| CN201809406U (en) * | 2010-09-28 | 2011-04-27 | 南京长江工业炉科技有限公司 | Vertical quenching mechanism |
| CN201901686U (en) * | 2010-12-08 | 2011-07-20 | 宋永久 | Continuous quenching device for heat treatment of afterheat of forged and rolled pieces |
| CN202139268U (en) * | 2011-07-05 | 2012-02-08 | 蒂森克虏伯富奥辽阳弹簧有限公司 | Hardening machine of stabilizer bar |
| CN202322923U (en) * | 2011-10-31 | 2012-07-11 | 东风锻造有限公司 | Movable forging waste heat quenching device |
| CN202610271U (en) * | 2012-04-09 | 2012-12-19 | 浙江金环轴承有限公司 | Quenching device from forging heat of bearing ring |
| CN202744601U (en) * | 2012-08-10 | 2013-02-20 | 湖北神力锻造有限责任公司 | Afterheat quenching lifting quenching machine of automobile front axle forged piece |
| CN203613226U (en) * | 2013-11-18 | 2014-05-28 | 大连升隆机械有限公司 | Residual heat quenching machine tool for forging parts |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202968631U (en) * | 2012-12-18 | 2013-06-05 | 重庆傲典工业炉有限公司 | Automatic quenching mechanical arm |
| CN103212767B (en) * | 2013-05-07 | 2015-06-17 | 无锡市绿色热处理设备有限公司 | Brazing thermal treatment line of coal mining cutting tooth and road cutting tooth |
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2013
- 2013-11-18 CN CN201310579572.5A patent/CN103667636B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2633896Y (en) * | 2003-07-23 | 2004-08-18 | 中国重型汽车集团有限公司 | Heat treatment device using forging waste heat |
| CN101871038A (en) * | 2010-06-09 | 2010-10-27 | 河南英威东风机械制造有限公司 | Novel waste heat quenching device |
| CN201809406U (en) * | 2010-09-28 | 2011-04-27 | 南京长江工业炉科技有限公司 | Vertical quenching mechanism |
| CN201901686U (en) * | 2010-12-08 | 2011-07-20 | 宋永久 | Continuous quenching device for heat treatment of afterheat of forged and rolled pieces |
| CN202139268U (en) * | 2011-07-05 | 2012-02-08 | 蒂森克虏伯富奥辽阳弹簧有限公司 | Hardening machine of stabilizer bar |
| CN202322923U (en) * | 2011-10-31 | 2012-07-11 | 东风锻造有限公司 | Movable forging waste heat quenching device |
| CN202610271U (en) * | 2012-04-09 | 2012-12-19 | 浙江金环轴承有限公司 | Quenching device from forging heat of bearing ring |
| CN202744601U (en) * | 2012-08-10 | 2013-02-20 | 湖北神力锻造有限责任公司 | Afterheat quenching lifting quenching machine of automobile front axle forged piece |
| CN203613226U (en) * | 2013-11-18 | 2014-05-28 | 大连升隆机械有限公司 | Residual heat quenching machine tool for forging parts |
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| Publication number | Publication date |
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| CN103667636A (en) | 2014-03-26 |
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