CN103665524A - Paper sludge-polyolefin type composite sectional bar and preparation method thereof - Google Patents
Paper sludge-polyolefin type composite sectional bar and preparation method thereof Download PDFInfo
- Publication number
- CN103665524A CN103665524A CN201310674270.6A CN201310674270A CN103665524A CN 103665524 A CN103665524 A CN 103665524A CN 201310674270 A CN201310674270 A CN 201310674270A CN 103665524 A CN103665524 A CN 103665524A
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- paper mill
- polyolefin
- mill sludge
- type composite
- composite material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K11/00—Use of ingredients of unknown constitution, e.g. undefined reaction products
- C08K11/005—Waste materials, e.g. treated or untreated sewage sludge
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/08—Ingredients of unknown constitution and ingredients covered by the main groups C08K3/00 - C08K9/00
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to a paper sludge-polyolefin type composite sectional bar and a preparation method thereof, belonging to the technical field of materials. The paper sludge-polyolefin type composite sectional bar comprises the following materials in percentage by weight: 20-60% of polyolefin, 30-70% of paper sludge, 0.5-5% of lubricant, 0-5% of compatilizer, 0.5-3% of ultraviolet light absorber and 0.5-5% of pigment. By introducing the compatilizer, fibers in the paper sludge are uniformly distributed in the composite sectional bar, and the binding force between the fibers and a plastic matrix is improved, so that the fibers play a role in reinforcing phases in the composite sectional bar, thus the impact resistance and toughness of the composite sectional bar are improved, and meanwhile, the strength of the composite sectional bar is further improved.
Description
Technical field
The present invention relates to a kind of paper mill sludge-polyolefin-type composite material and preparation method thereof, belong to material technology field.
Background technology
Paper mill sludge be the paper waste that produces of paper mill after environmental protection equipment is processed, the mud producing in settling tank.In the composition of paper mill sludge, ash rate is larger, generally can reach 50%--70%, contains a large amount of fibers simultaneously.The utilization of paper mill sludge is except a part of as fertilizer sources is utilized at present, and most processing mode is landfill or burning.Such processing mode has been wasted land resources on the one hand, also can produce secondary pollution simultaneously.In laboratory, have paper mill sludge and polyethylene are prepared to matrix material, technique is to adopt highly basic that the fibre composition in paper mill sludge is decomposed, and uses the inorganic components in paper mill sludge.There is major defect in this method: adopt highly basic cleaning charge with high, the time is long, cannot realize industrialization; In the waste water of cleaning paper mill sludge, owing to there being residual highly basic, environment is caused to secondary pollution; The fiber reality washing has played enhancement for matrix material, has wasted resource.
Summary of the invention
The technical problem to be solved in the present invention is for the composition of paper mill sludge and feature, develops the modification of paper mill sludge and utilizes technology, adopts recovery polyolefine and paper mill sludge to carry out the outdoor section bar of compound preparation, has improved the utility value of product.
The present invention is technical solution problem by the following technical programs, and a kind of paper mill sludge-polyolefin-type composite material is comprised of the material of following weight percent:
In said components, described paper mill sludge is the mud that paper waste produces after treatment.
Described polyolefine comprises a kind of in PE, PP new or that reclaim and PVC.
Described lubricant is stearic acid or stearate lubricant.
Described compatilizer is Polyolefin Grafted Maleic Anhydride class compatilizer.
The preparation method who the present invention further provides paper mill sludge-polyolefin-type composite material, comprises the following steps:
Step 1, batch mixing, in described ratio, add polyolefine, paper mill sludge, lubricant, compatilizer, UV light absorber, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, add described compound in twin screw extruder, to carry out mixingly, then extruded by mould;
Step 3, cutting, press desired length cutting by extrusion profile, gets product.Wherein, the extrusion temperature of described step 2 is 100-230 ℃.
In paper mill sludge, main component is ash content and the fiber with certain length-to-diameter ratio.A large amount of ash contents can improve rigidity and the intensity of composite material, but have reduced anti-impact agent performance and the toughness of composite material simultaneously.
The present invention is by the introducing of compatilizer, fiber in paper mill sludge is evenly distributed in composite material, and improved the bonding force of fiber and plastic substrate, thereby make fiber in composite material, play the effect of wild phase, not only improve anti-impact agent performance and the toughness of composite material, further improved the intensity of composite material simultaneously.
Embodiment
In following examples, each raw material is commercially available, repeats no more.
Embodiment mono-
Paper mill sludge-polyolefin-type composite material of the present embodiment, consists of by weight percentage following material:
The present embodiment adopts following methods to prepare composite material:
Step 1, batch mixing, in described ratio, add polyolefine, paper mill sludge, lubricant, compatilizer, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, will mould wooden compound and add and in twin screw extruder, carry out mixingly, then extrude rear cooling broken granulation by die head; Five district's extrusion temperatures are respectively 220 ℃, 200 ℃, 180 ℃, 180 ℃, 200 ℃;
Step 3, extrude, it is floor profile that broken material is added to conical double screw extruder extrusion moulding.
After tested, fundamental property is as follows:
Performance index | Flexural strength | Modulus in flexure | Tensile strength | Resistance to impact shock |
Result | 26.3MPa | 3630MPa | 12.3MPa | 3.1kJ/m 2 |
Embodiment bis-
The difference of the present embodiment and embodiment mono-is to be comprised of by weight percentage following material:
The present embodiment adopts following methods to prepare composite material:
Step 1, batch mixing, in described ratio, add polyolefine, paper mill sludge, lubricant, compatilizer, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, will mould wooden compound and add and in twin screw extruder, carry out mixingly, then extrude rear cooling broken granulation by die head; Five district's extrusion temperatures are respectively 260 ℃, 240 ℃, 200 ℃, 180 ℃, 200 ℃;
Step 3, extrude, it is floor profile that broken material is added to conical double screw extruder extrusion moulding.
After tested, fundamental property is as follows:
Performance index | Flexural strength | Modulus in flexure | Tensile strength | Resistance to impact shock |
Result | 34.6MPa | 4850MPa | 16.1MPa | 3.3kJ/m 2 |
Comparative example one
The difference of the present embodiment and embodiment mono-is to use calcium carbonate and wood powder to substitute paper mill sludge, has effect: the composite material of the present embodiment, consists of by weight percentage following material in order to contrast paper mill sludge medium staple fibre:
The present embodiment adopts following methods to prepare composite material:
Step 1, batch mixing, in described ratio, add polyolefine, calcium carbonate, wood powder, lubricant, compatilizer, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, will mould wooden compound and add and in twin screw extruder, carry out mixingly, then extrude rear cooling broken granulation by die head; Five district's extrusion temperatures are respectively 220 ℃, 200 ℃, 180 ℃, 180 ℃, 200 ℃;
Step 3, extrude, it is floor profile that broken material is added to conical double screw extruder extrusion moulding.
After tested, fundamental property is as follows:
Performance index | Flexural strength | Modulus in flexure | Tensile strength | Resistance to impact shock |
Result | 19.6MPa | 3980MPa | 9.7MPa | 1.7kJ/m 2 |
Except above-mentioned enforcement, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.
Claims (7)
2. paper mill sludge-polyolefin-type composite material according to claim 1, is characterized in that:
Described paper mill sludge is the mud that paper waste produces after treatment.
3. paper mill sludge-polyolefin-type composite material according to claim 1, is characterized in that:
Described polyolefine comprises a kind of in PE, PP new or that reclaim and PVC.
4. paper mill sludge-polyolefin-type composite material according to claim 1, is characterized in that:
Described lubricant is stearic acid or stearate lubricant.
5. paper mill sludge-polyolefin-type composite material according to claim 1, is characterized in that:
Described compatilizer is Polyolefin Grafted Maleic Anhydride class compatilizer.
6. the preparation method of paper mill sludge-polyolefin-type composite material according to claim 1, comprises the following steps:
Step 1, batch mixing, in described ratio, add polyolefine, paper mill sludge, lubricant, compatilizer, UV light absorber, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, add described compound in twin screw extruder, to carry out mixingly, then extruded by mould;
Step 3, cutting, press desired length cutting by extrusion profile, gets product.
7. the preparation method of paper mill sludge-polyolefin-type composite material according to claim 6, is characterized in that: in described step 2, extrusion temperature is 100-230 ℃.
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CN201310674270.6A CN103665524A (en) | 2013-12-11 | 2013-12-11 | Paper sludge-polyolefin type composite sectional bar and preparation method thereof |
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CN201310674270.6A CN103665524A (en) | 2013-12-11 | 2013-12-11 | Paper sludge-polyolefin type composite sectional bar and preparation method thereof |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104479387A (en) * | 2014-12-24 | 2015-04-01 | 浙江理工大学 | Preparation method of sludge flame-retardant material |
CN104530596A (en) * | 2014-12-24 | 2015-04-22 | 浙江理工大学 | Method for producing degradable plastics by using activated sludge |
CN104530599A (en) * | 2014-12-24 | 2015-04-22 | 浙江理工大学 | Method for producing degradable garbage can by using activated sludge |
CN104530597A (en) * | 2014-12-24 | 2015-04-22 | 浙江理工大学 | Biodegradable pearlescent pen shell and preparation method thereof |
CN104558959A (en) * | 2014-12-24 | 2015-04-29 | 浙江理工大学 | Degradable noctilucent dust bin and manufacturing method thereof |
CN104861274A (en) * | 2015-06-16 | 2015-08-26 | 华东理工大学 | Calendaring preparation method for environment-friendly paper from paper mill sludge |
CN104893072A (en) * | 2015-06-16 | 2015-09-09 | 华东理工大学 | Film-blowing preparation method for environment-friendly paper by paper mill sludge |
CN105273327A (en) * | 2014-06-18 | 2016-01-27 | 上海永玺环境科技有限公司 | Building template making material and manufacturing method of building template with stiffener |
CN106589549A (en) * | 2016-12-16 | 2017-04-26 | 钦州市高新技术产业服务中心 | Sludge filling polyethylene material and preparation method thereof |
CN108485156A (en) * | 2018-04-10 | 2018-09-04 | 上海永玺环境科技有限公司 | A kind of material and preparation method being used to prepare accommodation rail |
CN110373953A (en) * | 2019-07-15 | 2019-10-25 | 上海永玺环境科技有限公司 | A kind of manufacturing method that railing is isolated |
CN111282960A (en) * | 2020-02-26 | 2020-06-16 | 上海永玺环境科技有限公司 | Preparation method of composite material made of paper mill sludge and plastic |
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CN1448434A (en) * | 2002-04-03 | 2003-10-15 | 韩晓伟 | Composite material made from paper-making sludge and waste plastic, its prep. and grating material therefrom |
CN1477174A (en) * | 2002-08-21 | 2004-02-25 | 上海挪亚环境资源开发有限公司 | Water-proofing roll material using paper-making waste mud as filling agent |
CN101134653A (en) * | 2007-06-08 | 2008-03-05 | 陈世画 | Decoration section bar and production process thereof |
CN101830686A (en) * | 2010-03-24 | 2010-09-15 | 杜进 | Method for producing high-density hard molding packaging material from papermaking sludge |
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2013
- 2013-12-11 CN CN201310674270.6A patent/CN103665524A/en active Pending
Patent Citations (4)
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CN1448434A (en) * | 2002-04-03 | 2003-10-15 | 韩晓伟 | Composite material made from paper-making sludge and waste plastic, its prep. and grating material therefrom |
CN1477174A (en) * | 2002-08-21 | 2004-02-25 | 上海挪亚环境资源开发有限公司 | Water-proofing roll material using paper-making waste mud as filling agent |
CN101134653A (en) * | 2007-06-08 | 2008-03-05 | 陈世画 | Decoration section bar and production process thereof |
CN101830686A (en) * | 2010-03-24 | 2010-09-15 | 杜进 | Method for producing high-density hard molding packaging material from papermaking sludge |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105273327A (en) * | 2014-06-18 | 2016-01-27 | 上海永玺环境科技有限公司 | Building template making material and manufacturing method of building template with stiffener |
CN104530596B (en) * | 2014-12-24 | 2016-09-28 | 浙江理工大学 | A kind of method utilizing activated sludge to produce degradation plastic |
CN104530599B (en) * | 2014-12-24 | 2016-07-13 | 浙江理工大学 | A kind of method utilizing activated sludge to produce degradable garbage case |
CN104530597A (en) * | 2014-12-24 | 2015-04-22 | 浙江理工大学 | Biodegradable pearlescent pen shell and preparation method thereof |
CN104558959A (en) * | 2014-12-24 | 2015-04-29 | 浙江理工大学 | Degradable noctilucent dust bin and manufacturing method thereof |
CN104530599A (en) * | 2014-12-24 | 2015-04-22 | 浙江理工大学 | Method for producing degradable garbage can by using activated sludge |
CN104479387A (en) * | 2014-12-24 | 2015-04-01 | 浙江理工大学 | Preparation method of sludge flame-retardant material |
CN104530596A (en) * | 2014-12-24 | 2015-04-22 | 浙江理工大学 | Method for producing degradable plastics by using activated sludge |
CN104861274A (en) * | 2015-06-16 | 2015-08-26 | 华东理工大学 | Calendaring preparation method for environment-friendly paper from paper mill sludge |
CN104893072A (en) * | 2015-06-16 | 2015-09-09 | 华东理工大学 | Film-blowing preparation method for environment-friendly paper by paper mill sludge |
CN104861274B (en) * | 2015-06-16 | 2017-01-11 | 华东理工大学 | Calendaring preparation method for environment-friendly paper from paper mill sludge |
CN106589549A (en) * | 2016-12-16 | 2017-04-26 | 钦州市高新技术产业服务中心 | Sludge filling polyethylene material and preparation method thereof |
CN108485156A (en) * | 2018-04-10 | 2018-09-04 | 上海永玺环境科技有限公司 | A kind of material and preparation method being used to prepare accommodation rail |
CN110373953A (en) * | 2019-07-15 | 2019-10-25 | 上海永玺环境科技有限公司 | A kind of manufacturing method that railing is isolated |
CN111282960A (en) * | 2020-02-26 | 2020-06-16 | 上海永玺环境科技有限公司 | Preparation method of composite material made of paper mill sludge and plastic |
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Application publication date: 20140326 |