CN103665524A - Paper sludge-polyolefin type composite sectional bar and preparation method thereof - Google Patents

Paper sludge-polyolefin type composite sectional bar and preparation method thereof Download PDF

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Publication number
CN103665524A
CN103665524A CN201310674270.6A CN201310674270A CN103665524A CN 103665524 A CN103665524 A CN 103665524A CN 201310674270 A CN201310674270 A CN 201310674270A CN 103665524 A CN103665524 A CN 103665524A
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Prior art keywords
paper mill
polyolefin
mill sludge
type composite
composite material
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Inventor
刘曙阳
杨英昌
丁建生
朱方政
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NANJING JULONG TECHNOLOGY Co Ltd
NANJING JUFENG ADVANCED MATERIALS CO Ltd
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NANJING JULONG TECHNOLOGY Co Ltd
NANJING JUFENG ADVANCED MATERIALS CO Ltd
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Priority to CN201310674270.6A priority Critical patent/CN103665524A/en
Publication of CN103665524A publication Critical patent/CN103665524A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K11/00Use of ingredients of unknown constitution, e.g. undefined reaction products
    • C08K11/005Waste materials, e.g. treated or untreated sewage sludge
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/08Ingredients of unknown constitution and ingredients covered by the main groups C08K3/00 - C08K9/00

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a paper sludge-polyolefin type composite sectional bar and a preparation method thereof, belonging to the technical field of materials. The paper sludge-polyolefin type composite sectional bar comprises the following materials in percentage by weight: 20-60% of polyolefin, 30-70% of paper sludge, 0.5-5% of lubricant, 0-5% of compatilizer, 0.5-3% of ultraviolet light absorber and 0.5-5% of pigment. By introducing the compatilizer, fibers in the paper sludge are uniformly distributed in the composite sectional bar, and the binding force between the fibers and a plastic matrix is improved, so that the fibers play a role in reinforcing phases in the composite sectional bar, thus the impact resistance and toughness of the composite sectional bar are improved, and meanwhile, the strength of the composite sectional bar is further improved.

Description

A kind of paper mill sludge-polyolefin-type composite material and preparation method thereof
Technical field
The present invention relates to a kind of paper mill sludge-polyolefin-type composite material and preparation method thereof, belong to material technology field.
Background technology
Paper mill sludge be the paper waste that produces of paper mill after environmental protection equipment is processed, the mud producing in settling tank.In the composition of paper mill sludge, ash rate is larger, generally can reach 50%--70%, contains a large amount of fibers simultaneously.The utilization of paper mill sludge is except a part of as fertilizer sources is utilized at present, and most processing mode is landfill or burning.Such processing mode has been wasted land resources on the one hand, also can produce secondary pollution simultaneously.In laboratory, have paper mill sludge and polyethylene are prepared to matrix material, technique is to adopt highly basic that the fibre composition in paper mill sludge is decomposed, and uses the inorganic components in paper mill sludge.There is major defect in this method: adopt highly basic cleaning charge with high, the time is long, cannot realize industrialization; In the waste water of cleaning paper mill sludge, owing to there being residual highly basic, environment is caused to secondary pollution; The fiber reality washing has played enhancement for matrix material, has wasted resource.
Summary of the invention
The technical problem to be solved in the present invention is for the composition of paper mill sludge and feature, develops the modification of paper mill sludge and utilizes technology, adopts recovery polyolefine and paper mill sludge to carry out the outdoor section bar of compound preparation, has improved the utility value of product.
The present invention is technical solution problem by the following technical programs, and a kind of paper mill sludge-polyolefin-type composite material is comprised of the material of following weight percent:
Figure BDA0000435019310000011
Figure BDA0000435019310000021
In said components, described paper mill sludge is the mud that paper waste produces after treatment.
Described polyolefine comprises a kind of in PE, PP new or that reclaim and PVC.
Described lubricant is stearic acid or stearate lubricant.
Described compatilizer is Polyolefin Grafted Maleic Anhydride class compatilizer.
The preparation method who the present invention further provides paper mill sludge-polyolefin-type composite material, comprises the following steps:
Step 1, batch mixing, in described ratio, add polyolefine, paper mill sludge, lubricant, compatilizer, UV light absorber, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, add described compound in twin screw extruder, to carry out mixingly, then extruded by mould;
Step 3, cutting, press desired length cutting by extrusion profile, gets product.Wherein, the extrusion temperature of described step 2 is 100-230 ℃.
In paper mill sludge, main component is ash content and the fiber with certain length-to-diameter ratio.A large amount of ash contents can improve rigidity and the intensity of composite material, but have reduced anti-impact agent performance and the toughness of composite material simultaneously.
The present invention is by the introducing of compatilizer, fiber in paper mill sludge is evenly distributed in composite material, and improved the bonding force of fiber and plastic substrate, thereby make fiber in composite material, play the effect of wild phase, not only improve anti-impact agent performance and the toughness of composite material, further improved the intensity of composite material simultaneously.
Embodiment
In following examples, each raw material is commercially available, repeats no more.
Embodiment mono-
Paper mill sludge-polyolefin-type composite material of the present embodiment, consists of by weight percentage following material:
Figure BDA0000435019310000031
The present embodiment adopts following methods to prepare composite material:
Step 1, batch mixing, in described ratio, add polyolefine, paper mill sludge, lubricant, compatilizer, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, will mould wooden compound and add and in twin screw extruder, carry out mixingly, then extrude rear cooling broken granulation by die head; Five district's extrusion temperatures are respectively 220 ℃, 200 ℃, 180 ℃, 180 ℃, 200 ℃;
Step 3, extrude, it is floor profile that broken material is added to conical double screw extruder extrusion moulding.
After tested, fundamental property is as follows:
Performance index Flexural strength Modulus in flexure Tensile strength Resistance to impact shock
Result 26.3MPa 3630MPa 12.3MPa 3.1kJ/m 2
Embodiment bis-
The difference of the present embodiment and embodiment mono-is to be comprised of by weight percentage following material:
Figure BDA0000435019310000032
Figure BDA0000435019310000041
The present embodiment adopts following methods to prepare composite material:
Step 1, batch mixing, in described ratio, add polyolefine, paper mill sludge, lubricant, compatilizer, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, will mould wooden compound and add and in twin screw extruder, carry out mixingly, then extrude rear cooling broken granulation by die head; Five district's extrusion temperatures are respectively 260 ℃, 240 ℃, 200 ℃, 180 ℃, 200 ℃;
Step 3, extrude, it is floor profile that broken material is added to conical double screw extruder extrusion moulding.
After tested, fundamental property is as follows:
Performance index Flexural strength Modulus in flexure Tensile strength Resistance to impact shock
Result 34.6MPa 4850MPa 16.1MPa 3.3kJ/m 2
Comparative example one
The difference of the present embodiment and embodiment mono-is to use calcium carbonate and wood powder to substitute paper mill sludge, has effect: the composite material of the present embodiment, consists of by weight percentage following material in order to contrast paper mill sludge medium staple fibre:
Figure BDA0000435019310000042
Figure BDA0000435019310000051
The present embodiment adopts following methods to prepare composite material:
Step 1, batch mixing, in described ratio, add polyolefine, calcium carbonate, wood powder, lubricant, compatilizer, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, will mould wooden compound and add and in twin screw extruder, carry out mixingly, then extrude rear cooling broken granulation by die head; Five district's extrusion temperatures are respectively 220 ℃, 200 ℃, 180 ℃, 180 ℃, 200 ℃;
Step 3, extrude, it is floor profile that broken material is added to conical double screw extruder extrusion moulding.
After tested, fundamental property is as follows:
Performance index Flexural strength Modulus in flexure Tensile strength Resistance to impact shock
Result 19.6MPa 3980MPa 9.7MPa 1.7kJ/m 2
Except above-mentioned enforcement, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.

Claims (7)

1. paper mill sludge-polyolefin-type composite material, is comprised of the material of following weight percent:
Figure FDA0000435019300000011
2. paper mill sludge-polyolefin-type composite material according to claim 1, is characterized in that:
Described paper mill sludge is the mud that paper waste produces after treatment.
3. paper mill sludge-polyolefin-type composite material according to claim 1, is characterized in that:
Described polyolefine comprises a kind of in PE, PP new or that reclaim and PVC.
4. paper mill sludge-polyolefin-type composite material according to claim 1, is characterized in that:
Described lubricant is stearic acid or stearate lubricant.
5. paper mill sludge-polyolefin-type composite material according to claim 1, is characterized in that:
Described compatilizer is Polyolefin Grafted Maleic Anhydride class compatilizer.
6. the preparation method of paper mill sludge-polyolefin-type composite material according to claim 1, comprises the following steps:
Step 1, batch mixing, in described ratio, add polyolefine, paper mill sludge, lubricant, compatilizer, UV light absorber, pigment in mixer, to be tentatively mixed to get section bar compound;
Step 2, mixing extrusion, add described compound in twin screw extruder, to carry out mixingly, then extruded by mould;
Step 3, cutting, press desired length cutting by extrusion profile, gets product.
7. the preparation method of paper mill sludge-polyolefin-type composite material according to claim 6, is characterized in that: in described step 2, extrusion temperature is 100-230 ℃.
CN201310674270.6A 2013-12-11 2013-12-11 Paper sludge-polyolefin type composite sectional bar and preparation method thereof Pending CN103665524A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104479387A (en) * 2014-12-24 2015-04-01 浙江理工大学 Preparation method of sludge flame-retardant material
CN104530596A (en) * 2014-12-24 2015-04-22 浙江理工大学 Method for producing degradable plastics by using activated sludge
CN104530599A (en) * 2014-12-24 2015-04-22 浙江理工大学 Method for producing degradable garbage can by using activated sludge
CN104530597A (en) * 2014-12-24 2015-04-22 浙江理工大学 Biodegradable pearlescent pen shell and preparation method thereof
CN104558959A (en) * 2014-12-24 2015-04-29 浙江理工大学 Degradable noctilucent dust bin and manufacturing method thereof
CN104861274A (en) * 2015-06-16 2015-08-26 华东理工大学 Calendaring preparation method for environment-friendly paper from paper mill sludge
CN104893072A (en) * 2015-06-16 2015-09-09 华东理工大学 Film-blowing preparation method for environment-friendly paper by paper mill sludge
CN105273327A (en) * 2014-06-18 2016-01-27 上海永玺环境科技有限公司 Building template making material and manufacturing method of building template with stiffener
CN106589549A (en) * 2016-12-16 2017-04-26 钦州市高新技术产业服务中心 Sludge filling polyethylene material and preparation method thereof
CN108485156A (en) * 2018-04-10 2018-09-04 上海永玺环境科技有限公司 A kind of material and preparation method being used to prepare accommodation rail
CN110373953A (en) * 2019-07-15 2019-10-25 上海永玺环境科技有限公司 A kind of manufacturing method that railing is isolated
CN111282960A (en) * 2020-02-26 2020-06-16 上海永玺环境科技有限公司 Preparation method of composite material made of paper mill sludge and plastic

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1448434A (en) * 2002-04-03 2003-10-15 韩晓伟 Composite material made from paper-making sludge and waste plastic, its prep. and grating material therefrom
CN1477174A (en) * 2002-08-21 2004-02-25 上海挪亚环境资源开发有限公司 Water-proofing roll material using paper-making waste mud as filling agent
CN101134653A (en) * 2007-06-08 2008-03-05 陈世画 Decoration section bar and production process thereof
CN101830686A (en) * 2010-03-24 2010-09-15 杜进 Method for producing high-density hard molding packaging material from papermaking sludge

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1448434A (en) * 2002-04-03 2003-10-15 韩晓伟 Composite material made from paper-making sludge and waste plastic, its prep. and grating material therefrom
CN1477174A (en) * 2002-08-21 2004-02-25 上海挪亚环境资源开发有限公司 Water-proofing roll material using paper-making waste mud as filling agent
CN101134653A (en) * 2007-06-08 2008-03-05 陈世画 Decoration section bar and production process thereof
CN101830686A (en) * 2010-03-24 2010-09-15 杜进 Method for producing high-density hard molding packaging material from papermaking sludge

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105273327A (en) * 2014-06-18 2016-01-27 上海永玺环境科技有限公司 Building template making material and manufacturing method of building template with stiffener
CN104530596B (en) * 2014-12-24 2016-09-28 浙江理工大学 A kind of method utilizing activated sludge to produce degradation plastic
CN104530599B (en) * 2014-12-24 2016-07-13 浙江理工大学 A kind of method utilizing activated sludge to produce degradable garbage case
CN104530597A (en) * 2014-12-24 2015-04-22 浙江理工大学 Biodegradable pearlescent pen shell and preparation method thereof
CN104558959A (en) * 2014-12-24 2015-04-29 浙江理工大学 Degradable noctilucent dust bin and manufacturing method thereof
CN104530599A (en) * 2014-12-24 2015-04-22 浙江理工大学 Method for producing degradable garbage can by using activated sludge
CN104479387A (en) * 2014-12-24 2015-04-01 浙江理工大学 Preparation method of sludge flame-retardant material
CN104530596A (en) * 2014-12-24 2015-04-22 浙江理工大学 Method for producing degradable plastics by using activated sludge
CN104861274A (en) * 2015-06-16 2015-08-26 华东理工大学 Calendaring preparation method for environment-friendly paper from paper mill sludge
CN104893072A (en) * 2015-06-16 2015-09-09 华东理工大学 Film-blowing preparation method for environment-friendly paper by paper mill sludge
CN104861274B (en) * 2015-06-16 2017-01-11 华东理工大学 Calendaring preparation method for environment-friendly paper from paper mill sludge
CN106589549A (en) * 2016-12-16 2017-04-26 钦州市高新技术产业服务中心 Sludge filling polyethylene material and preparation method thereof
CN108485156A (en) * 2018-04-10 2018-09-04 上海永玺环境科技有限公司 A kind of material and preparation method being used to prepare accommodation rail
CN110373953A (en) * 2019-07-15 2019-10-25 上海永玺环境科技有限公司 A kind of manufacturing method that railing is isolated
CN111282960A (en) * 2020-02-26 2020-06-16 上海永玺环境科技有限公司 Preparation method of composite material made of paper mill sludge and plastic

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Application publication date: 20140326