CN103663142B - Tail sliding mechanism and translation tail sliding hoisting method - Google Patents
Tail sliding mechanism and translation tail sliding hoisting method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及吊装技术领域,特别是涉及一种溜尾机构及平移溜尾吊装方法。The invention relates to the technical field of hoisting, in particular to a tail-sliding mechanism and a translational-sliding tail hoisting method.
背景技术Background technique
目前,对特大型设备的吊装溜尾,多为履带起重机溜尾和尾排滑移溜尾方式。以上现有技术存在诸多缺点,履带起重机溜尾,履带起重机拆装时间较长,占地面积广,造成整个吊装施工周期长、费用高、危险系数高;尾排滑移溜尾,需要铺设轨道实现移动,辅助设备及人力投入大,操作复杂且准备周期长,溜尾尾排需要承担几乎全部的设备重量,且在吊装过程中被吊装设备直立翻转时,通常因需越过重心临界点而带来较大的晃动冲击。At present, the hoisting and tailing of extra-large equipment are mostly carried out by crawler cranes and tail row sliding. There are many disadvantages in the above existing technologies. The tail of the crawler crane slips, the disassembly and assembly of the crawler crane takes a long time, and the floor area is large, resulting in a long construction period for the entire hoisting, high costs, and high risk factors; the tail row slips and slips, requiring the laying of tracks To achieve movement, the auxiliary equipment and manpower input are large, the operation is complicated and the preparation period is long. The tail row needs to bear almost all the weight of the equipment. to a larger shaking impact.
综上所述,在有效减少晃动冲击的基础上,进一步提出一种结构简单,操作方便的溜尾吊装设备,进而降低成本并缩短施工周期,已成为本行业内亟待解决的一大技术问题。To sum up, on the basis of effectively reducing the impact of shaking, it has become a major technical problem to be solved urgently in this industry to further propose a tail-slip hoisting equipment with simple structure and easy operation, thereby reducing costs and shortening the construction period.
发明内容Contents of the invention
本发明要解决现有溜尾吊装技术中结构复杂及操作繁琐的技术问题。The invention aims to solve the technical problems of complex structure and cumbersome operation in the existing tail-slip hoisting technology.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
本发明提出一种溜尾机构,用以配合主吊机构对被吊装物进行溜尾吊装,所述主吊机构包括主吊腿架,所述主吊腿架至少由多个标准节竖直连接而成,所述溜尾机构包括一溜尾架,其中,所述溜尾机构还包括滑移支撑底排及拽溜系统,所述滑移支撑底排设于所述溜尾架下方,所述溜尾架与所述滑移支撑底排滑动配合,所述拽溜系统包括一拽溜装置,所述拽溜装置一端设有连接被吊装物的拽溜缆,另一端连接一组配重件,工作状态下,所述拽溜系统及溜尾架与所述主吊机构配合对被吊装物进行溜尾吊装。The present invention proposes a tail-sliding mechanism, which is used to cooperate with the main hoisting mechanism to carry out the tail-sliding hoisting of the hoisted object. The main hoisting mechanism includes a main hanger leg frame, and the main hanger leg frame is at least vertically connected by a plurality of standard sections As a result, the tail-sliding mechanism includes a tail-sliding frame, wherein the tail-sliding mechanism also includes a bottom row of sliding supports and a dragging system, and the bottom row of sliding supports is arranged under the tail-sliding frame. The tail frame is slidably matched with the bottom row of the sliding support. The hauling system includes a hauling device. One end of the hauling device is provided with a hauling cable connected to the object to be hoisted, and the other end is connected to a set of counterweights. , in the working state, the dragging system and the tail frame cooperate with the main hoist mechanism to hoist the object to be hoisted.
根据本发明一实施方式,所述溜尾架为门架结构,所述溜尾架包括主梁,所述主梁两侧各设有一溜尾腿架,所述主梁上设有提升装置,所述提升装置下部设有溜尾吊具。According to an embodiment of the present invention, the tail frame is a gantry structure, the tail frame includes a main beam, a tail leg frame is provided on both sides of the main beam, and a lifting device is provided on the main beam, The lower part of the lifting device is provided with a tail-slip spreader.
根据另一实施方式,两所述溜尾腿架上端各设有一顶节,所述顶节上端各设有一连接支座,两所述溜尾腿架通过两连接支座分别与所述主梁连接。According to another embodiment, the upper ends of the two tail-sliding leg frames are respectively provided with a top joint, and the upper ends of the top joints are each provided with a connecting support, and the two tail-sliding leg frames are respectively connected to the main beam through the two connecting supports. connect.
根据另一实施方式,两所述溜尾腿架下端各设有一滑移底座,所述滑移底座与所述滑移支撑底排滑动配合。According to another embodiment, the lower ends of the two sliding tail leg frames are respectively provided with a sliding base, and the sliding base is slidingly matched with the bottom row of the sliding support.
根据另一实施方式,两所述溜尾腿架间设有连接两者的连接杆。According to another embodiment, a connecting rod connecting the two tail-swinging leg frames is provided between them.
根据另一实施方式,所述溜尾架的主体由多个所述标准节上下连接而成。According to another embodiment, the main body of the tail frame is formed by connecting a plurality of standard joints up and down.
本发明针对上述技术问题而提出的技术方案还包括,提出一种平移溜尾吊装方法,利用一主吊机构及所述溜尾机构对被吊装物进行溜尾吊装,其中,所述平移溜尾吊装方法包括以下步骤:The technical solution proposed by the present invention in response to the above technical problems also includes proposing a method for hoisting the hoisting tail in translation, using a main hoisting mechanism and the tail sliding mechanism to carry out the tail sliding hoisting of the object to be hoisted, wherein the sliding tail in translation The hoisting method includes the following steps:
步骤一:将所述被吊装物上部与所述主吊机构的吊具连接,将所述被吊装物下部与所述溜尾吊具连接,所述主吊机构的吊具和所述溜尾吊具同步提升所述被吊装物至同一高度;Step 1: Connect the upper part of the object to be hoisted with the sling of the main hoisting mechanism, connect the lower part of the object to be hoisted with the sling tail sling, the sling of the main hoisting mechanism and the sling tail The spreader synchronously lifts the objects to be hoisted to the same height;
步骤二:所述主吊机构继续提升所述被吊装物,所述溜尾架与所述滑移支撑底排滑动配合向所述主吊机构方向平移,在所述溜尾机构与所述主吊机构的相对平移过程中所述溜尾吊具吊挂所述被吊装物下部同步下降,实现所述被吊装物水平到竖直的起吊;Step 2: The main hoisting mechanism continues to lift the hoisted object, and the sliding tail frame and the bottom row of the sliding support are slidingly matched to the direction of the main hoisting mechanism. During the relative translation process of the hanging mechanism, the lower part of the object to be hoisted is suspended by the tail-slip spreader and lowered synchronously, so as to realize the hoisting of the object to be hoisted from horizontal to vertical;
步骤三:所述溜尾机构与所述被吊装物发生干涉前,将所述拽溜系统的拽溜缆与所述被吊装物下部连接,同时通过所述配重件进行配重,实现与所述溜尾架的受力转换;Step 3: before the tail sliding mechanism interferes with the object to be hoisted, connect the hauling cable of the hauling system to the lower part of the object to be hoisted, and at the same time carry out counterweighting through the counterweight to achieve The stress conversion of the tailstock;
步骤四:断开所述溜尾吊具与所述被吊装物的连接,由所述主吊机构与所述溜拽装置继续配合吊装;Step 4: Disconnect the connection between the tail-slip spreader and the object to be hoisted, and continue to cooperate with the main hoisting mechanism and the dragging device for hoisting;
步骤五:所述拽溜装置逐渐放出所述拽溜缆,配合所述主吊机构继续提升所述被吊装物至竖直状态,完成对所述被吊装物的溜尾吊装。Step 5: The hauling device gradually releases the hauling cable, cooperates with the main hoisting mechanism to continue lifting the object to be lifted to a vertical state, and completes the tail-slip hoisting of the object to be hoisted.
由上述技术方案可知,本发明提出的溜尾机构及平移溜尾吊装方法的优点和积极效果在于:拽溜系统的使用以一种简单高效的方式实现了溜尾吊装过程中的受力转换,极大程度上降低了被吊装物在由倾斜状态提升至竖直状态时的晃动。本发明提出的溜尾机构及平移溜尾吊装方法成本较低,具有良好的安全性能,且实施方便,有效缩短了施工周期,提高了工作效率。It can be seen from the above technical solution that the advantages and positive effects of the tail-sliding mechanism and translational-sliding tail hoisting method proposed by the present invention are: the use of the dragging and sliding system realizes the force conversion in the process of tail-sliding hoisting in a simple and efficient manner, It greatly reduces the shaking of the hoisted object when it is lifted from an inclined state to a vertical state. The tail sliding mechanism and the translational tail sliding hoisting method proposed by the present invention have low cost, good safety performance, convenient implementation, effectively shorten the construction period, and improve work efficiency.
附图说明Description of drawings
图1为本发明的溜尾机构门架结构示意图;Fig. 1 is the structure schematic diagram of the portal frame of the sliding tail mechanism of the present invention;
图2为图1的左视图;Fig. 2 is the left view of Fig. 1;
图3为本发明的平移溜尾吊装方法步骤一示意图;Fig. 3 is a schematic diagram of Step 1 of the hoisting method of the translational sliding tail of the present invention;
图4为本发明的平移溜尾吊装方法步骤二示意图;Fig. 4 is a schematic diagram of Step 2 of the hoisting method of the translational sliding tail of the present invention;
图5为本发明的平移溜尾吊装方法步骤三示意图;Fig. 5 is a schematic diagram of Step 3 of the hoisting method of the translational sliding tail of the present invention;
图6为本发明的平移溜尾吊装方法步骤四示意图;Fig. 6 is a schematic diagram of Step 4 of the method for hoisting the tail in translation according to the present invention;
图7为本发明的平移溜尾吊装方法步骤五示意图;Fig. 7 is a schematic diagram of Step 5 of the hoisting method of the horizontal sliding tail of the present invention;
图8为本发明的溜尾机构的主吊机构结构示意图;Fig. 8 is a structural schematic diagram of the main suspension mechanism of the tail sliding mechanism of the present invention;
图9为本发明的溜尾机构的标准节结构示意图。Fig. 9 is a schematic diagram of the structure of the standard section of the tail sliding mechanism of the present invention.
其中,附图标记如下:Wherein, the reference signs are as follows:
1.溜尾机构;10.溜尾架;100.主梁;101.溜尾腿架;101a.标准节;101b.顶节;101c.连接杆;102.连接支座;11.提升装置;12.溜尾吊具;13.滑移底座;14.滑移支撑底排;15.拽溜系统;150.拽溜装置;151.配重件;152.拽溜缆;2.被吊装物;3.主吊机构;31.主吊腿架。1. Sliding tail mechanism; 10. Sliding tail frame; 100. Main beam; 101. Sliding tail leg frame; 101a. Standard section; 101b. Top section; 101c. Connecting rod; 102. Connecting support; 11. Lifting device; 12. Sliding tail spreader; 13. Sliding base; 14. Sliding support bottom row; 15. Dragging system; 150. Dragging device; 151. Counterweight; 152. Dragging cable; 2. Hoisted objects ; 3. Main hanging mechanism; 31. Main hanging leg frame.
具体实施方式Detailed ways
体现本发明特征以及优点的典型实施例将在以下的说明中详细叙述。应当理解的是本发明能够在不同的实施例上具有多种变换,其皆不脱离本发明的范围,且其中的说明及图示在本质上是作为说明之用,而非用以限制本发明。Typical embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and that the descriptions and illustrations therein are illustrative in nature and not intended to limit the present invention. .
如图1、图2和图3所示,本发明提出的溜尾机构1,用于配合主吊机构3对被吊装物2进行溜尾吊装。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the tail-slip mechanism 1 proposed by the present invention is used to cooperate with the main hoist mechanism 3 to carry out the tail-slip hoisting of the object 2 to be hoisted.
本发明提出的溜尾机构1,可根据被吊装物2的重心位置,以及主吊机构3和溜尾架10的吊耳位置,对主吊机构3和溜尾架10的提升力进行优化分配,以将相对于溜尾架10的提升力调整至最大,进一步提高设备的工作效率。在本实施方式中,以吊装2300吨化工反应器为例,选用载荷为3000吨的主吊机构3,该主吊机构3选用复式门架起重机,其主体由多个标准节101a竖直连接而成。该溜尾机构1主要包括1600吨载荷的溜尾架10、与该溜尾架10滑动配合的滑移支撑底排14以及一拽溜系统15。The tail-sliding mechanism 1 proposed by the present invention can optimally distribute the lifting force of the main hoisting mechanism 3 and the tail-sliding frame 10 according to the position of the center of gravity of the hoisted object 2 and the positions of the lifting lugs of the main hoisting mechanism 3 and the tail-sliding frame 10 , to adjust the lifting force relative to the tail frame 10 to the maximum, and further improve the working efficiency of the equipment. In this embodiment, taking the hoisting of a 2,300-ton chemical reactor as an example, the main hoist mechanism 3 with a load of 3,000 tons is selected. become. The tail-sliding mechanism 1 mainly includes a tail-sliding frame 10 with a load of 1600 tons, a sliding support bottom row 14 slidingly matched with the tail-sliding frame 10 and a drag system 15 .
如图1所示,溜尾架10为门形结构,该溜尾架10主要包括一主梁100以及分别设于该主梁100两侧的两溜尾腿架101。该主梁100上安装有一组提升装置11,该提升装置11下端连接有一套溜尾吊具12。As shown in FIG. 1 , the tail frame 10 is a door-shaped structure, and the tail frame 10 mainly includes a main beam 100 and two tail leg frames 101 respectively arranged on two sides of the main beam 100 . A group of hoisting devices 11 is installed on the main beam 100 , and a set of tail-running spreader 12 is connected to the lower end of the hoisting devices 11 .
如图1、图8和图9所示,溜尾架10的主体,即溜尾腿架101主要由构成主吊机构3的标准节101a竖直连接而成,为同一设备的拆分使用,此种结构不仅提高了设备的标准化程度,而且简化了设备结构,使设备部件维修替换更加方便,一定程度上降低了设备使用成本。As shown in Fig. 1, Fig. 8 and Fig. 9, the main body of the tail frame 10, that is, the tail leg frame 101 is mainly formed by vertically connecting the standard joints 101a constituting the main suspension mechanism 3, and is used for splitting the same equipment. This structure not only improves the standardization of the equipment, but also simplifies the equipment structure, makes the maintenance and replacement of equipment parts more convenient, and reduces the equipment use cost to a certain extent.
如图1所示,每个溜尾腿架101的上端设有一顶节101b,该溜尾腿架101通过该顶节101b与主梁100连接。该溜尾腿架101的下端设有一滑移底座13,用以与滑移支撑底排14滑动配合。即,在工作状态下,该溜尾架10通过在该滑移支撑底排14上滑动,实现向主吊机构3靠近的功能。As shown in FIG. 1 , a top section 101 b is provided at the upper end of each tail-swing leg frame 101 , and the tail-swing leg frame 101 is connected to the main beam 100 through the top section 101 b. The lower end of the sliding tail leg frame 101 is provided with a sliding base 13 for slidingly matching with the sliding support bottom row 14 . That is, in the working state, the tail frame 10 slides on the sliding support bottom row 14 to realize the function of approaching the main suspension mechanism 3 .
如图1所示,两个溜尾腿架101之间设有一连接杆101c,该连接杆101c两端分别连接两个溜尾腿架101上端的标准节101a,以加强结构强度。As shown in FIG. 1 , a connecting rod 101c is provided between the two tail-sliding leg frames 101 , and the two ends of the connecting rod 101c are respectively connected to the standard joints 101a at the upper ends of the two tail-sliding leg frames 101 to strengthen the structural strength.
由于在传统技术中,缆风绳作为溜尾装置的一部分,需要承载被吊物的部分重量。在本实施方式中,使用独立的门形结构的溜尾架10,通过分析该溜尾架10的高度以及带载重量,对该溜尾架10进行稳定性计算分析,进而无需配备缆风绳装置即可满足溜尾吊装的要求。Because in the traditional technology, the cable wind rope, as a part of the tail device, needs to bear part of the weight of the suspended object. In this embodiment, the tail frame 10 with an independent door-shaped structure is used, and the stability calculation and analysis of the tail frame 10 is carried out by analyzing the height and load capacity of the tail frame 10, and there is no need to equip a wind rope The device can meet the requirements of tail-slip hoisting.
在本实施方式中,工作状态下,主吊机构3与溜尾架10采用同一控制系统进行控制操作,具有良好的同步性。与传统使用的铰接座溜尾尾排等设备相比,本实施方式的溜尾机构1,可将主吊机构3与溜尾架10不同步而产生的刚性旋转能量巧妙释放。In this embodiment, in the working state, the main suspension mechanism 3 and the tail frame 10 are controlled and operated by the same control system, which has good synchronization. Compared with traditionally used equipment such as articulated seat and tail row, the tail-sliding mechanism 1 of this embodiment can skillfully release the rigid rotational energy generated by the asynchrony of the main suspension mechanism 3 and the tail-sliding frame 10 .
如图2所示,拽溜系统15包括一拽溜装置150,该拽溜装置150可选用液压千斤顶、液压泵站等,但并不以此为限。该拽溜装置150一端连接有一组拽溜缆152,该拽溜缆152在溜尾吊装过程中与被吊装物2连接。该拽溜装置150的另一端连接一组配重件151,该组配重件151在拽溜装置150工作状态下,对被吊装物2进行平衡配重,可灵活调整,其数量及重量并不唯一。As shown in FIG. 2 , the hauling system 15 includes a hauling device 150 , and the hauling device 150 can be a hydraulic jack, a hydraulic pump station, etc., but is not limited thereto. One end of the hauling device 150 is connected with a group of hauling cables 152, and the hauling cables 152 are connected with the object to be hoisted 2 during the hoisting of the tail. The other end of the hauling device 150 is connected with a group of counterweights 151, and the set of counterweights 151 balances the hoisted object 2 under the working state of the hauling device 150, which can be flexibly adjusted, and its quantity and weight are the same. Not unique.
对于拽溜系统15的使用,则是在被吊装物2与主吊机构3成一定角度后,即溜尾架10即将与被吊装物2发生位置干涉,导致无法继续溜尾吊装时,将该拽溜装置150通过拽溜缆152与被吊装物2下端连接。该拽溜系统15的承力则根据被吊装物2与主吊机构3的夹角及吊耳的具体位置进行计算。该拽溜系统15的配重选用地锚装置,但并不以此为限。同时考虑拽溜装置150的最大受力状态进行调整。For the use of the drag system 15, after the hoisted object 2 forms a certain angle with the main hoist mechanism 3, that is, when the tail frame 10 is about to interfere with the position of the hoisted object 2, resulting in the inability to continue hoisting, the The hauling device 150 is connected to the lower end of the hoisted object 2 through a hauling cable 152 . The bearing force of the drag system 15 is calculated according to the angle between the object to be hoisted 2 and the main hoist mechanism 3 and the specific position of the lifting lug. The counterweight of this hauling system 15 selects ground anchor device for use, but is not limited to this. At the same time, the maximum stress state of the hauling device 150 is considered for adjustment.
如图3至图7所示,本发明提出的平移溜尾吊装方法,利用主吊机构3及以上提出的溜尾机构1配合,对被吊装物2进行吊装溜尾,主要包括以下步骤:As shown in Fig. 3 to Fig. 7, the hoisting method of translational sliding tail proposed by the present invention utilizes the cooperation of the main hoisting mechanism 3 and the above mentioned sliding tail mechanism 1 to hoist and slide the tail of the object 2 to be hoisted, and mainly includes the following steps:
步骤一:如图3所示,将被吊装物2上部与所述主吊机构3的吊具连接,将被吊装物2下部与溜尾吊具12连接,主吊机构3和溜尾机构1同步提升被吊装物2至同一高度;Step 1: As shown in Figure 3, connect the upper part of the object to be hoisted 2 with the spreader of the main hoisting mechanism 3, connect the lower part of the object to be hoisted 2 with the tail-slipping spreader 12, and the main hoisting mechanism 3 and the tail-sliding mechanism 1 Simultaneously lift the hoisted object 2 to the same height;
步骤二:如图4所示,主吊机构3继续提升所述被吊装物2,溜尾机构1通过滑移底座13与滑移支撑底排14的滑动配合向主吊机构3方向平移,在溜尾机构1与主吊机构3的相对平移过程中所述溜尾吊具12吊挂被吊装物2下部同步下降,实现被吊装物2水平到竖直的起吊;Step 2: As shown in Figure 4, the main hoist mechanism 3 continues to lift the hoisted object 2, and the sliding tail mechanism 1 translates in the direction of the main hoist mechanism 3 through the sliding cooperation between the sliding base 13 and the sliding support bottom row 14, and During the relative translation process of the tail-sliding mechanism 1 and the main hoisting mechanism 3, the tail-sliding spreader 12 hangs the lower part of the hoisted object 2 and lowers synchronously, so as to realize the hoisting of the hoisted object 2 from horizontal to vertical;
步骤三:如图5所示,溜尾机构1与被吊装物2发生干涉前,将拽溜系统15的拽溜缆152与被吊装物2下部连接,同时通过配重件151进行配重,实现与溜尾机构1的受力转换;Step 3: As shown in Figure 5, before the tail sliding mechanism 1 interferes with the object to be hoisted 2, connect the dragging cable 152 of the dragging system 15 to the lower part of the object to be hoisted 2, and at the same time carry out counterweighting through the counterweight 151, Realize the force conversion with the tail sliding mechanism 1;
步骤四:如图6所示,断开溜尾吊具12与被吊装物2的连接,由主吊机构3与溜拽装置150继续配合吊装;Step 4: As shown in Figure 6, disconnect the tail-slip spreader 12 from the object to be hoisted 2, and continue to cooperate with the main hoist mechanism 3 and the dragging device 150 for hoisting;
步骤五:如图7所示,拽溜装置150逐渐放出拽溜缆152,配合主吊机构3继续提升被吊装物2至竖直状态,完成对被吊装物2的溜尾吊装。Step 5: As shown in FIG. 7 , the hauling device 150 gradually releases the hauling cable 152 , cooperates with the main hoist mechanism 3 to continue lifting the object 2 to a vertical state, and completes the tail-slip hoisting of the object 2 .
虽然已参照几个典型实施例描述了本发明,但应理解,所用的术语是说明和示例性的,而非限制性的。由于本发明能够以多种形式具体实施而不脱离其构思或实质,因此,上述实施例不限于任何前述的细节,而应在随附权利要求所限定的构思和范围内广泛地解释,故落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。While this invention has been described with reference to a few exemplary embodiments, it is to be understood that the terms which have been used are illustrative and exemplary, rather than restrictive. Since the invention can be embodied in various forms without departing from its concept or essence, the above-described embodiments are not limited to any of the foregoing details, but should be construed broadly within the spirit and scope of the appended claims. All changes and modifications within the scope of the claims or their equivalents should be covered by the appended claims.
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