Background technology
At present, the speed of China railways lorry principal mode bogie truck generally reaches 120km/h, but reach the restriction that higher speed has been subject to bogie structure, as large in traditional three piece truck unsprung weight, wheel-rail force strengthens, and wheel-rail wear is serious, suspension gear abrasion are serious, the dynamic performance of bogie truck worsens with speed rising, and Vehicular vibration acceleration/accel increases, and stationarity declines.Vehicle stability and safety simultaneously can not meet the demands.Along with the increase of railway high added value freight traffic volume, the particularly development of fast freight Container Transport, it is higher that speed is developed in urgent hope, and wheel-rail wear and noise are little, the rapid speed freight car bogie that dynamic performance is good.
Summary of the invention
The present invention discloses a kind of quick lorry radial steering according to the deficiencies in the prior art.It is faster that the problem to be solved in the present invention is to provide a kind of speed, and wheel-rail wear and noise are little, the rapid speed freight car bogie that dynamic performance is good.
The present invention is achieved through the following technical solutions:
Quick lorry radial steering, comprise wheel shaft composition, framework, bolster, brake equipment, central mounting device, radial device and be arranged at the side bearing apparatus on bolster, it is characterized in that: also comprise axle box hanging device, described framework is placed in wheel shaft by axle box hanging device and forms above, and described bolster two ends are laid and are fixed on framework middle part by central mounting device respectively.
Described central mounting device consists of two groups of elastic elements, and every group of elastic element adopts two ends rubber and middle part steel spring cascaded structure.
Described axle box hanging device comprises journal box body, the rubber spring of journal box body both sides, the radial device mount pad composition of the vertical damper mount pad on journal box body top and bottom that coordinates connection with the axletree that forms wheel shaft composition.
Described radial device forms by being positioned at bolster lower plane two pipe links arranged in a crossed manner, and two ends of every pipe link and radial device mount pad are hinged by ball pivot.
Described framework is connected with axle box hanging device by rubber spring; The vertical damper mount pad on described journal box body top is connected by Vertical Vibration Reduction device with truck side sill.
The present invention further adopts the framework structure being comprised of with the crossbeam that be arranged, is connected two groups of curb girders in parallel two groups of curb girders, and outside, curb girder middle part has peace to send out the cushion cap of central mounting device.
Above-mentioned brake equipment is disc brake apparatus, comprises four group systems that mate with four wheels respectively, and every group system comprises the brake clamp device that is arranged at crossbeam and the brake disc arrangement that is arranged at axletree.
On the curb girder of above-mentioned framework one side, be provided with empty and load brake equipment.
The two ends, every crossbeam middle part of above-mentioned framework are respectively arranged with longitudinal towing mechanism and the lateral vibration absorbing device connecting with bolster.
The axletree end that above-mentioned wheel shaft forms is provided with anti-skid device.
The invention has the beneficial effects as follows, the quick lorry radial steering of the present invention structure obviously reduces wheel-rail wear and wheel-rail noise, reduces wheel-rail force.Reduce lateral direction of car vibration acceleration, improved vehicle operating lateral stability, straight line stability and curving performance.Bogie truck unsprung weight reduces, and speed is higher, improves vehicle braking performances, wheel-rail wear and noise little, and vehicle smoothness is good, stability and safe.Strong adaptability to circuit, can meet speed 160km/h with interior operation demand.Be applicable to the various Fast Freight-train such as railway movable wall (top) box car, container flat car of China 1435mm standard gauge.
Accompanying drawing explanation
Fig. 1 is steering frame solid structural representation of the present invention;
Fig. 2 is that bogie truck of the present invention is faced structural representation;
Fig. 3 is bogie truck plan structure schematic diagram of the present invention;
Fig. 4 is bogie truck side-looking structural representation of the present invention;
Fig. 5 is that bogie truck of the present invention is looked up structural representation;
Fig. 6 is truck journal box suspension gear schematic diagram of the present invention;
Fig. 7 is bogie truck central mounting device elastic element structure schematic diagram of the present invention;
Fig. 8 is bogie truck radial device schematic diagram of the present invention;
Fig. 9 is bogie truck radial device mounting structure schematic diagram of the present invention;
Figure 10 is truck frame perspective view of the present invention.
In figure, the 1st, wheel shaft forms, and the 2nd, framework, the 3rd, axle box hanging device, the 4th, bolster, the 5th, brake equipment, the 6th, radial device, the 7th, side bearing apparatus, the 8th, empty and load brake equipment, the 9th, central mounting device, the 10th, longitudinal towing mechanism, the 11st, Vertical Vibration Reduction device, the 12nd, lateral vibration absorbing device, the 13rd, anti-skid device, the 14th, journal box body, the 15th, rubber spring, the 16th, vertical damper mount pad, the 17th, radial device mount pad, the 18th, rubber, the 19th, steel spring, the 20th, pipe link, the 21st, ball pivot, the 22nd, curb girder, the 23rd, crossbeam, 24 cushion caps.
The specific embodiment
Below by embodiment, the present invention is specifically described; the present embodiment is only for being further detailed the present invention; but can not be interpreted as limiting the scope of the invention, some nonessential improvement that those skilled in the art makes according to the content of the invention described above and adjustment also belong to the scope of protection of the invention.
In conjunction with Fig. 1 to Figure 10.
Quick lorry radial steering, comprise
wheel shaft composition 1,
framework 2, bolster 4,
brake equipment 5, central mounting device 9, radial device 6 and be arranged at the side bearing apparatus 7 on bolster 4, also comprise axle
box hanging device 3,
framework 2 is placed in wheel shaft by axle
box hanging device 3 and forms on 1, and described bolster 4 two ends are laid and are fixed on
framework 2 middle parts by central mounting device 9 respectively.
Central mounting device 9 consists of two groups of elastic elements, and every group of elastic element adopts two
ends rubber 18 and middle
part steel spring 19 cascaded structures.
Axle
box hanging device 3 comprises and forms wheel shaft and
form 1 axletree and coordinates the
journal box body 14 connecting, the
rubber spring 15 of
journal box body 14 both sides, the vertical
damper mount pad 16 on
journal box body 14 tops and the radial device mount pad of
bottom 17 compositions.
Radial device 6 forms by being positioned at bolster 4 lower planes two
pipe links 20 arranged in a crossed manner, and two ends of every
pipe link 20 and radial
device mount pad 17 are hinged by
ball pivot 21.
Framework 2 consists of with the
crossbeam 23 that be arranged, is connected two groups of
curb girders 22 in parallel two groups of
curb girders 22, and
curb girder 22 outsides, middle part have peace to send out the
cushion cap 24 of central mounting device 9.
Brake equipment 5 is disc brake apparatus, comprises four group systems that mate with four wheels respectively, and every group system comprises the brake clamp device that is arranged at
crossbeam 23 and the brake disc arrangement that is arranged at axletree.
On the
curb girder 22 of
framework 2 one sides, be provided with empty and load brake equipment 8.
Every
crossbeam 23 two ends, middle part are respectively arranged with
longitudinal towing mechanism 10 and the lateral
vibration absorbing device 12 connecting with bolster 4.
The axletree end of
wheel shaft composition 1 is provided with
anti-skid device 13.
As shown in Figure 1, Fig. 1 is steering frame solid structural representation of the present invention.Bogie truck of the present invention is placed in wheel shaft by
framework 2 by axle
box hanging device 3 and forms on 1, and described bolster 4 two ends are laid and are fixed on
framework 2 middle parts by central mounting device 9 respectively; The elastic element damping material that axle
box hanging device 3 and central mounting device 9 adopt
rubber spring 15 materials or
rubber 18 and
steel spring 19 to form, integral structure is more stable, and effectiveness in vibration suppression is better.
Other unitized constructions of bogie truck in Fig. 1, have also further been represented.Comprise
brake equipment 5, radial device 6, side bearing apparatus 7, empty and load brake equipment 8,
longitudinal towing mechanism 10, Vertical
Vibration Reduction device 11, lateral
vibration absorbing device 12 and
anti-skid device 13.
Fig. 2 is that bogie truck of the present invention is faced structural representation.In figure, represented
framework 2 and axle
box hanging device 3, with the structural relation of central mounting device 9.In conjunction with Fig. 1 to Figure 10, wheel shaft of the present invention forms 1 axletree and is placed in the
journal box body 14 of axle
box hanging device 3, axletree when operation and
journal box body 14 normal-running fiies, axle
box hanging device 3 connects with
framework 2 by the
rubber spring 15 of both sides, and two groups of elastic elements of central mounting device 9 are placed in
framework 2 middle parts.
Fig. 3 is bogie truck plan structure schematic diagram of the present invention.The plane arrangement structure that has represented bogie truck
wheel shaft composition 1 of the present invention,
framework 2, bolster 4 in figure, has also further represented the plane arrangement structure that
brake equipment 5, side bearing apparatus 7,
longitudinal towing mechanism 10, Vertical
Vibration Reduction device 11, lateral
vibration absorbing device 12 etc. install.
Fig. 4 is bogie truck side-looking structural representation of the present invention.Bogie truck
wheel shaft composition 1 of the present invention,
framework 2, axle
box hanging device 3,
brake equipment 5, Vertical
Vibration Reduction device 11 side arrangement structures in figure, have been represented.Vertical
Vibration Reduction device 11 adopts hydraulic damper, by the mounting means to lateral inclination certain angle, can reduce vertical and horizontal vibration simultaneously, thereby improve the vertical of vehicle and lateral vibration performance, in conjunction with other accompanying drawings, Vertical
Vibration Reduction device 11 upper ends and
framework 2
curb girders 22 are hinged, the vertical damper mount pad (16) on journal box body (14) top of lower end and axle
box hanging device 3 is hinged.
Fig. 5 is that bogie truck of the present invention is looked up structural representation.Fig. 5 has represented bogie truck of the present invention bottom arrangement structure.In conjunction with other accompanying drawings, radial device 6 is hinged with the axle
box hanging device 3 that is arranged in four jiaos by two pipe links arranged in a
crossed manner 20;
Longitudinal towing mechanism 10 and lateral
vibration absorbing device 12 arrange respectively two groups, and every
crossbeam 23 two ends, middle part arrange respectively
longitudinal towing mechanism 10 and the lateral
vibration absorbing device 12 connecting with bolster 4.
Longitudinal towing mechanism 10 plays the effect of transmitting longitudinal force between bolster and framework, and draw bar is forging structure, and two ends adopt elastic ball to be hinged.Lateral
vibration absorbing device 12 adopts hydraulic damper, can reduce lateral vibration, thereby improve the lateral vibration performance of vehicle.
Fig. 6 is truck journal box suspension gear schematic diagram of the present invention.Comprise with the axletree that forms
wheel shaft composition 1 and coordinate the
journal box body 14 connecting,
rubber spring 15, the vertical
damper mount pad 16 on
journal box body 14 tops and the radial
device mount pad 17 of bottom of
journal box body 14 both sides.The present invention chooses
rubber spring 15 and is arranged on
journal box body 14 both sides, and for location, carrying and guiding,
journal box body 14 bottom constructions expose outside race, are convenient to axle temperature infrared ray and automatically detect.Radial
device mount pad 17 is for the cross
support pipe link 20 of bogie truck radial device is installed, and vertical
damper mount pad 16 is for installing the parts such as the hydraulic damper of Vertical
Vibration Reduction device 11 and anti-skid device 13.Vertical, the horizontal and asynchronous feature of longitudinal rigidity that
rubber spring 15 of the present invention has, and there is good non-linear feature.Adopt
rubber spring 15 as axle box retainer spring, by the compressive deformation of rubber element, realize the vertical carrying of rubber spring 15.Meanwhile,
rubber spring 15 has reasonably longitudinally, lateral stiffness value, to taking turns playing the effect of additional location.Lateral deformation to playing directional tagging, makes bogie truck pass through smoothly curve to wheel.Therefore, adopting
rubber spring 15 is axle box pendulum spring as one, can make Axie box support device simplify the structure, more can adapt to the tractive performance requirement of bogie truck, reduce the abrasion between steel parts simultaneously, absorption comes from the high-frequency vibration of track, and the noise while reducing vehicle operating improves bogie truck environmental-protecting performance.
Consideration based on 160km/h rapid speed freight car bogie to safety, between
journal box body 14 and bearing, adopt little gap fiting mode to carry out assembly, in
journal box body 14 rear ends,
anti-skid device 13 journal box rear covers are set, play the effect of axle box backstop,
restrictive axes casing 14 and bearing are at axial relative displacement.
Fig. 7 is bogie truck central mounting device elastic element structure schematic diagram of the present invention.Central mounting device 9 of the present invention is comprised of two groups of elastic elements, and as shown in the figure, every group of elastic element adopts two
ends rubber 18 and middle
part steel spring 19 cascaded structures.
Fig. 8 is bogie truck radial device schematic diagram of the present invention; Fig. 9 is bogie truck radial device mounting structure schematic diagram of the present invention.In conjunction with other accompanying drawings, radial device 6 of the present invention forms by being positioned at bolster 4 lower planes two
pipe links 20 arranged in a crossed manner, and two ends of every
pipe link 20 and radial
device mount pad 17 are hinged by ball pivot 21.
Pipe link 20 arranged in a crossed manner forms bogie truck two axles after 1
diagonal axis casing 14 is connected and forms radial direction mechanism, improves the overall performance of bogie truck.
Figure 10 is truck frame perspective view of the present invention.As shown in the figure,
framework 2 consists of
curb girder 22 and
crossbeam 23, and by being welded to form closed box-shaped
structure.Curb girder 22 is U-shaped box type construction, by upper cover plate, lower cover and web welding; The present invention is at the
cushion cap 24 of
curb girder 22 middle part arranged outside central mounting devices 9,
cushion cap 24 is placed in
curb girder 22 outsides,
cushion cap 24 upper backup pads are the steel plate that runs through
curb girder 22 middle parts, and lower supporting plate and lower cover are integrated, and longitudinal gusset and horizontal gusset are set between upper backup pad, lower supporting plate; Sleeve is set and runs through
crossbeam 23 web middle part perforates, and connect by circumferential weld; By cushion cap face, the upper cover plate plane by the U-shaped recess of
curb girder 22 is displaced downwardly on the independent stay bearing plate arranging in the present invention, cushion cap face is lower, central mounting device 9 setting height(from bottom)s increase greatly, may for adopting more the central mounting device 9 of high camber and less rigidity to provide; 24 of cushion caps move to
curb girder 22 outsides outward by
curb girder 22 line of centerss, have increased the transverse distance of bogie truck central mounting device 9, and car body increases the constraint of shaking the head of bogie truck, is conducive to improve the critical speed of bogie truck; Crossbeam 23 adopts the mode that round steel pipe runs through with two
ends curb girder 22 sleeves, segmentation is welded to be connected, and is conducive to suitably reduce the diameter of horizontal stage casing round steel pipe, reduces weight, is conducive to improve welding quality and the reliability of
crossbeam 23 and
curb girder 22.
In conjunction with Fig. 1 and Fig. 3, the present invention is provided with empty and load brake equipment 8 on the
curb girder 22 of
framework 2 one sides.Empty and load brake equipment 8 adopts direct weighing valve, pneumatic control mechanism and mechanical force-reducing mechanism, consists of.There is acquisition of signal accuracy, feature that sensitieness is higher.Its effect is that vehicle load is directly changed into pressure air signal and is transferred to adjustment equipment along with weight.