Motor train unit cooling system adapter plate lifting system
Technical field
The present invention relates to motor train unit cooling system adapter plate lifting system.
Background technology
Along with the development of railway speed increase and the arrival in motor-car epoch, particularly intercity motor train unit, motor train unit have better speed-raising performance and deceleration and stopping performance is a trend.
Prior art one related to the present invention
The technical scheme of prior art one
The installation of existing cooling system, generally by arrange crossbeam on cooling system, at the bottom of then using crossbeam to be fixed on car.
The shortcoming of prior art one
The shortcoming connecting by transverse beam lifting have following some:
1) crossbeam itself means that the weight of cooling system significantly improves, and the significantly raising of cost;
2) crossbeam occupies larger car base space, has affected the layout of miscellaneous part at the bottom of car.
Prior art two related to the present invention
The technical scheme of prior art two
Existing cooling system is in when lifting, the connection scheme of often taking to weld threaded block on cooling system framework or directly using nut.
The shortcoming of prior art two
By welding threaded block or directly using the connection scheme of nut to have following shortcoming:
1) threaded block welding causes framework to produce welding deformation, makes structure occur stress raisers simultaneously, reduces the Joint strenght of product;
2) weld threaded block or directly use the connection scheme of nut to mean that the rigidity of attachment face depends on the plane at threaded block place, this plane is often thin plate, in order to improve rigidity, need to improve sheet metal thickness used or use the higher material of modulus of elasticity, and these two kinds of methods all will cause the increase of product weight;
Prior art three related to the present invention
The technical scheme of prior art three
Existing cooling system blower fan on being installed on casing time, is fixed by the welding threaded block on attachment face.
The shortcoming of prior art three
Connection scheme by the welding threaded block on attachment face has following shortcoming:
1) threaded block welding causes framework to produce welding deformation, makes structure occur stress raisers simultaneously, reduces the Joint strenght of product;
2) weld threaded block or directly use the connection scheme of nut to mean that the rigidity of attachment face depends on the plane at threaded block place, this plane is often thin plate, in order to improve rigidity, need to improve sheet metal thickness used or use the higher material of modulus of elasticity, and these two kinds of methods all will cause the increase of product weight.
Summary of the invention
The present invention is directed to above-mentioned technical matters, propose the motor train unit cooling system adapter plate lifting system of a kind of small size, low weight.
For reaching above object, be achieved through the following technical solutions:
Motor train unit cooling system adapter plate lifting system, comprising: be vertically fixed on the cantilever beam of motor train unit traction transformer sidewall, and cantilever beam quantity is 2;
The cantilever beam other end is fixed with for the fixing body skin of blower fan and cooling system;
Body skin two relative side is provided with blower fan embedding groove and the cooling system embedding groove that is respectively used to blower fan and cooling system;
Blower fan embeds groove inwall and is provided with adapter plate; Adapter plate one end embeds groove inwall end by bolts assemblies and blower fan, and the adapter plate assembling mode export-oriented blower fan of serving as reasons embeds groove central axis and radially extends;
Adapter plate is processed with for the fixing tapped bore of assembling;
Cooling system embeds groove inwall and is provided with fixedly batten of cooling system shell;
Cooling system shell fixedly batten is to embed groove inwall by the bolt assembly assembling of fitting with cooling system;
Cooling system shell fixedly batten is processed with for cooling system shell fixing tapped bore is installed;
Adopt the present invention of technique scheme, by two body skin split-type design, cancelled transverse beam lifting structure, and blower fan and cooling system are for embedding assembling and body skin mounted inside, each body skin load capacity is lighter like this, and then by the direct vertical welding of cantilever beam, fix (or bolts assemblies is fixed) completely can load capacity in motor train unit traction transformer sidewall, blower fan assembling again, first adapter plate radially loading is assigned in to blower fan and embeds groove inwall (adapter plate quantity according to the actual requirements load capacity and determine), then by bolt, coordinate with the tapped bore of adapter plate blower fan is anchored on adapter plate and realizes and fixing, cooling system assembling, first cooling system shell fixedly batten by bolt, fit and be assemblied in cooling system embedding groove inwall, then by bolt and shell fixedly the tapped bore of batten coordinate assembling, the shell of cooling system is fastening,
The blower fan of two body skiies embeds groove for being oppositely arranged, and blower fan is assembling relatively like this, has greatly saved integral installation space.
To sum up the present invention,
1) cancelled transverse beam lifting structure, and all-in-one-piece cooling system weight is larger, so this patent has adopted, cooling system is divided into two the symmetrical junior units in left and right, thus two junior units can independently be lifted on the cantilever beam of cooling object (being generally traction transformer or traction convertor).
2) control product weight, this scheme adopts aluminum alloy as the material of main part of framework.At lifting connection location, this scheme has avoided using welding threaded block to fix, also avoided direct use nut to fix, but adopted the fixedly batten installation of adapter plate and cooling system shell, in this scheme adapter plate and cooling system shell fixedly batten the function of installing was both provided, due to whole, contact with attachment face simultaneously, improved the rigidity of attachment face.
The beneficial effect that technical solution of the present invention is brought
Technical solution of the present invention has following several respects (for above example) for the volume and weight that reduces product:
1) due to crossbeam generally the Hoisting Position at the bottom of car be positioned at the both sides of car body, quantity is 2, the crossbeam length of cancelling is roughly long at 2.5 meters, if use 8# channel-section steel, guestimate, the weight alleviating is 40kg, the longeron designing in order to strengthen structural stability if consider, and expendable weight is more;
2) cancel after crossbeam, the shared volume of crossbeam has fully phased out, and the lifting cantilever beam on traction transformer is interweaved to relevant cooling line, does not occupy more space;
3) due to adapter plate and cooling system shell fixedly batten increase rigidity, make the chassis body material can be in the situation that using aluminum alloy, sheet metal thickness significantly increases.Guestimate, use aluminum alloy as the comparable use carbon steel of material as material expendable weight 15kg;
4), owing to adapter plate, blower fan being installed, so the assembling face on framework is used 4mm aluminium alloy plate, alleviated product weight; Owing to not needing to weld threaded block, make the mounting structure of blower fan compacter (adapter plate is only thick for 8mm, if use threaded block to connect, threaded block height is at 15~20mm) simultaneously.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of specification sheets, and for above and other object of the present invention, feature and advantage can be become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail as follows.
Accompanying drawing explanation
The present invention is totally 3 width accompanying drawings, wherein:
Fig. 1 is perspective view of the present invention.
Fig. 2 is body skin of the present invention perspective view while separately blower fan being installed.
Fig. 3 is body skin of the present invention mounting structure transparent view while separately blower fan being installed.
The specific embodiment
Motor train unit cooling system adapter plate lifting system as shown in Figure 1, Figure 2 and Figure 3, comprising: be vertically fixed on the cantilever beam 1 of motor train unit traction transformer sidewall, and cantilever beam 1 quantity is 2;
Cantilever beam 1 other end is fixed with for the fixing body skin 4 of blower fan 2 and cooling system 3;
Body skin 4 two relative sides are provided with blower fan embedding groove 5 and the cooling system embedding groove 6 that is respectively used to blower fan 2 and cooling system 3;
Blower fan embeds groove 5 inwalls and is provided with adapter plate 7; Adapter plate 7 one end embed groove 5 inwall ends by bolts assemblies and blower fan, and the adapter plate 7 assembling modes export-oriented blower fan of serving as reasons embeds groove 5 central axis and radially extends;
Adapter plate 7 is processed with for blower fan 2 fixing tapped bore is installed;
Cooling system embeds groove 6 inwalls and is provided with fixedly batten 8 of cooling system shell;
Cooling system shell fixedly batten 8 is to embed groove 6 inwalls by the bolt assembly assembling of fitting with cooling system;
Cooling system shell fixedly batten 8 is processed with for cooling system shell fixing tapped bore is installed;
Adopt the present invention of technique scheme, by two body skin 4 split-type design, cancelled transverse beam lifting structure, and blower fan 2 and cooling system 3 are for embedding assembling and body skin 4 mounted inside, each body skin 4 load capacity is lighter like this, and then by the direct vertical welding of cantilever beam 1, fix (or bolts assemblies is fixed) completely can load capacity in motor train unit traction transformer sidewall, blower fan 2 assemblings again, first adapter plate 7 radially loadings are assigned in to blower fan and embed groove 5 inwalls (adapter plate 7 quantity according to the actual requirements load capacity and determine), then by bolt, coordinate with the tapped bore of adapter plate 7 blower fan 2 is anchored on adapter plate 7 and realizes and fixing, cooling system 3 assembling, first cooling system shell fixedly batten 8 by bolt, fit and be assemblied in cooling system embedding groove 6 inwalls, then by bolt and shell fixedly the tapped bore of batten 8 coordinate assembling, the shell of cooling system 3 is fastening,
The blower fan of two body skiies 4 embeds groove 5 for being oppositely arranged, and blower fan 2 is assembling relatively like this, has greatly saved integral installation space.
To sum up the present invention:
1) cancelled transverse beam lifting structure, and all-in-one-piece cooling system weight is larger, so this patent has adopted, cooling system is divided into two the symmetrical junior units in left and right, thus two junior units can independently be lifted on the cantilever beam of cooling object (being generally traction transformer or traction convertor).
2) control product weight, this scheme adopts aluminum alloy as the material of main part of framework.At lifting connection location, this scheme has avoided using welding threaded block to fix, also avoided direct use nut to fix, but fixedly batten 8 installations of adapter plate 7 and cooling system shell have been adopted, in this scheme adapter plate 7 and cooling system shell fixedly batten 8 function of installing was both provided, due to whole, contact with attachment face simultaneously, improved the rigidity of attachment face.
The beneficial effect that technical solution of the present invention is brought, technical solution of the present invention has following several respects (for above example) for the volume and weight that reduces product:
1) due to crossbeam generally the Hoisting Position at the bottom of car be positioned at the both sides of car body, quantity is 2, the crossbeam length of cancelling is roughly long at 2.5 meters, if use 8# channel-section steel, guestimate, the weight alleviating is 40kg, the longeron designing in order to strengthen structural stability if consider, and expendable weight is more;
2) cancel after crossbeam, the shared volume of crossbeam has fully phased out, and the lifting cantilever beam on traction transformer is interweaved to relevant cooling line, does not occupy more space;
3) due to adapter plate and cooling system shell fixedly batten increase rigidity, make the chassis body material can be in the situation that using aluminum alloy, sheet metal thickness significantly increases.Guestimate, use aluminum alloy as the comparable use carbon steel of material as material expendable weight 15kg;
4), owing to adapter plate, blower fan being installed, so the assembling face on framework is used 4mm aluminium alloy plate, alleviated product weight; Owing to not needing to weld threaded block, make the mounting structure of blower fan compacter (adapter plate is only thick for 8mm, if use threaded block to connect, threaded block height is at 15~20mm) simultaneously.
The above, it is only preferred embodiment of the present invention, not the present invention is done to any pro forma restriction, although the present invention discloses as above with preferred embodiment, yet not in order to limit the present invention, any those skilled in the art are not departing within the scope of technical solution of the present invention, when utilizing, appeal the equivalent embodiment that the technology contents disclosing is made a little change or is modified to equivalent variations, in every case be the content that does not depart from technical solution of the present invention, foundation technical spirit of the present invention is to any simple modification made for any of the above embodiments, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.