CN103660798B - A kind of whole steel wire radial tyre with carcass enhancement Layer - Google Patents

A kind of whole steel wire radial tyre with carcass enhancement Layer Download PDF

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Publication number
CN103660798B
CN103660798B CN201310696990.2A CN201310696990A CN103660798B CN 103660798 B CN103660798 B CN 103660798B CN 201310696990 A CN201310696990 A CN 201310696990A CN 103660798 B CN103660798 B CN 103660798B
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China
Prior art keywords
carcass
enhancement layer
casing ply
cord
package end
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Expired - Fee Related
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CN201310696990.2A
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Chinese (zh)
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CN103660798A (en
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李双龙
张劲
王传甲
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Individual
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Individual
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Abstract

The present invention provides a kind of whole steel wire radial tyre with carcass enhancement Layer, including carcass, carcass is from top to bottom divided into crown zone, shoulder area, sidewall area and bead region, carcass cord casing ply it is provided with in carcass, carcass cord casing ply has the first anti-package end, the radial outside of described carcass cord casing ply is pasted with carcass enhancement Layer, and described carcass enhancement Layer has the second anti-package end, there is radial height poor between described second anti-package end and the first anti-package end.The present invention can reduce tension force suffered by body cord, the region of stress concentration of dispersion carcass cord casing ply anti-package end, makes the shear strain peak-fall of carcass cord casing ply anti-package end, such that it is able to improve bearing capacity and the endurance of tire.

Description

A kind of whole steel wire radial tyre with carcass enhancement Layer
Technical field
The present invention relates to whole steel wire radial tyre technical field, specifically one and there is carcass reinforcement The whole steel wire radial tyre of layer.
Background technology
Growing along with national economy, vehicle condition constantly improves, the loading capacity of truck The most constantly rising, tire is as the main load-supporting part of automobile, and its effect is more and more important.But, In real life, the tire fault of truck especially carcass destruction and bead ftracture Fault happens occasionally, and also contributes to the security of the lives and property of people while restriction economic development.
At present, existing whole steel wire radial tyre on market, its structure is only one layer carcass Metal-cord, and use relatively common all-steel cord, when air pressure is bigger, steel wire curtain Tension force suffered by line increases, and easily causes carcass cord break of plies;Further, at carcass cord Casing ply turnup, carcass cord casing ply anti-package end and the carcass cord casing ply inside it exist Relative displacement in opposite direction, i.e. due to steel bead wire existence " rotation ", carcass steel after inflation Silk casing ply anti-package end has the trend of " extracting out ", causes this position to there is serious detrusion, Easily cause the tear of carcass cord casing ply anti-package end.And position, sidewall is during tire rolling Then periodically being subdued change by one, the fatigue strength of carcass cord cord directly affects takes turns The service life of tire.
If using thicker all-steel cord, due to the increase of all-steel cord sectional area, although can subtract The stress of little all-steel cord, but the shearing that can not effectively reduce carcass cord casing ply turnup becomes Shape, and there may be the generation of following several deleterious situations: one is that thicker all-steel cord can make tire The decrease of fatigue strength of body, thus reduce the service life of tire;Two is thicker all-steel cord meaning Taste bigger section at all-steel cord severing, owing to section part does not has copper facing, thus bigger Section just have bigger defect;Even if three be all-steel cord density is increased to current technology can With the maximum reached, may still there is no abundant margin of safety.
Summary of the invention
It is an object of the invention to provide a kind of can effectively reduce suffered by carcass cord cord The all steel SIZI with carcass enhancement Layer of the detrusion of power and carcass cord casing ply anti-package end Radial tire.
The technical scheme is that
A kind of whole steel wire radial tyre with carcass enhancement Layer, including carcass, carcass is by up to Under be divided into crown zone, shoulder area, sidewall area and bead region, be provided with carcass cord curtain in carcass Layer of cloth, bead region has buries steel bead wire therein underground, and carcass cord casing ply is from steel bead wire footpath The most lateral outer walking around is flipped up bottom steel bead wire again, forms carcass cord casing ply turnup And there is the first anti-package end, the radial outside of described carcass cord casing ply is pasted with carcass and strengthens Layer, described carcass enhancement Layer is outwards walked around bottom steel bead wire the most upwards from steel bead wire radially inner side Upset, forms carcass enhancement Layer turnup and also has the second anti-package end, described second anti-package end and the Radial height is there is poor between one anti-package end;Described carcass enhancement Layer is at least part of in crown zone Being discontinuous, described discontinuous part is connected by film.
The described whole steel wire radial tyre with carcass enhancement Layer, described radial height difference is 5 Between millimeter~50 millimeters.
The described whole steel wire radial tyre with carcass enhancement Layer, described carcass enhancement Layer is tool There is the painting plastic structure of all-steel cord.
The described whole steel wire radial tyre with carcass enhancement Layer, described carcass enhancement Layer is at tire It is discontinuous in the central shaft both sides distance center axle 0 of Guan Qu~100 millimeters.
The present invention uses carcass on the basis of keeping whole steel wire radial tyre basic structural feature Enhancement Layer structure, carcass cord casing ply and carcass enhancement Layer can use thinner all-steel cord, There is a difference in height in the turn up height of carcass cord casing ply and carcass enhancement Layer, can be the most sacrificial Domestic animal fatigue strength, do not amplify severing cross section defect, do not reduce margin of safety on the premise of increase whole The blowing pressure of tire, the region of stress concentration of dispersion carcass cord casing ply anti-package end, make carcass The shear strain peak-fall of metal-cord anti-package end, such that it is able to improve the bearing capacity of tire And endurance.
Preferably, carcass enhancement Layer is at least part of in crown zone is discontinuous, discontinuous Part is connected by film, such that it is able to utilize the thickness of film to take turns to the carcass controlling crown zone Exterior feature, to meet the optimal design of balance outline.
Accompanying drawing explanation
Fig. 1 is the radial direction section structure schematic diagram of the specific embodiment of the invention;
Fig. 2 is the A portion enlarged drawing of Fig. 1;
Fig. 3 is certain specification whole steel wire radial tyre existing carcass steel under inflation and loading condition The stress curve figure of silk cord.
Detailed description of the invention
As shown in Figure 1 and Figure 2, a kind of whole steel wire radial tyre with carcass enhancement Layer, bag Include carcass 1, according to tire radially section structure, carcass 1 be from top to bottom divided into crown zone 2, Shoulder area 3, sidewall area 4 and bead region 5, wherein, shoulder area 3, sidewall area 4 and bead region 5 It is respectively arranged with a pair, is symmetrically distributed in the section axis of symmetry central shaft of crown zone (the section axis of symmetry be also) Both sides.Being provided with carcass cord casing ply 6 in carcass 1, carcass cord casing ply 6 is along carcass 1 The bead region 5 of side strides across sidewall area 4, shoulder area 3 and crown zone 2 and extends to another annularly The bead region 5 of side.Bead region 5 has buries steel bead wire 7 therein, carcass cord casing ply 6 underground Outwards walk around from steel bead wire 7 radially inner side and be flipped up again bottom steel bead wire 7, form carcass Metal-cord turnup also has the first anti-package end 61.
The radial outside of carcass cord casing ply 6 is pasted with carcass enhancement Layer 8, carcass enhancement Layer 8 Outwards walk around from steel bead wire 7 radially inner side and be flipped up again bottom steel bead wire 7, form carcass Enhancement Layer turnup also has the second anti-package end 81.The radial height and first of the second anti-package end 81 One 5 millimeters~the difference in height of 50 millimeters, Fig. 1 institute is there is between the radial height of anti-package end 61 It is shown as the turn up height turn up height higher than carcass cord casing ply 6 of carcass enhancement Layer 8, it is possible to So that the turn up height of carcass cord casing ply 6 is higher than the turn up height of carcass enhancement Layer 8.Carcass Enhancement Layer 8 uses the painting plastic structure with all-steel cord, the all-steel cord of carcass enhancement Layer 8 and tire The all-steel cord of body metal-cord 6 has same or similar tensile mechanical properties.Patch adds carcass After enhancement Layer 8, carcass cord casing ply 6 and carcass enhancement Layer 8 bear the inflation pressure of tire jointly Power, it is possible to use thinner all-steel cord.
Use said structure, have the advantage that
One, owing to carcass cord casing ply 6 and carcass enhancement Layer 8 bear the blowing pressure jointly, Tire is made to have a sufficiently large margin of safety, and carcass cord casing ply 6 and carcass enhancement Layer 8 Suffered tension force with do not paste add carcass enhancement Layer 8 time carcass cord casing ply 6 suffered by tension force compared with Greatly reducing, now, on unit width carcass cord casing ply 6, all-steel cord quantity is constant In the case of, it is possible to use thinner all-steel cord, such as filament diameter below 0.22 millimeter or The all-steel cord original all-steel cord of replacement that person is thinner.So, the cost of all-steel cord part will not Notable rising, the fatigue strength of carcass can increase, and uses thinner all-steel cord to mean steel The density of silk cord can ratio sparse, such that it is able to the difficulty reduced in production technology.And it is thinner All-steel cord have less severing cross section, defect is less.
Two, owing to having carcass enhancement Layer 8 and carcass enhancement Layer 8 and carcass cord casing ply There is a difference in height between the radial height of the anti-package end of 6, carcass cord casing ply anti-package end is i.e. Relative displacement in opposite direction between first anti-package end 61 and carcass enhancement Layer 8 can reduce, carcass " extracting out " trend of metal-cord anti-package end also can reduce, and has disperseed carcass cord casing ply anti- The stress central tendency in bag portion, makes the detrusion of original carcass cord casing ply anti-package end be distributed in The carcass cord casing ply anti-package end (the i.e. first anti-package end 61) of new construction and carcass enhancement Layer anti-package End (the i.e. second anti-package end 81), such that it is able to be substantially reduced the peak value of the shear strain in this region, The endurance quality making tyre rim position improves.
From the foregoing, the present invention is keeping whole steel wire radial tyre basic structural feature (meridian Line tire basic structural feature is that all-steel cord is laid along meridian direction, it is impossible to meridian side To there being intersection, this principle is followed in the laying of the all-steel cord of carcass enhancement Layer of the present invention) on the basis of Using carcass enhancement Layer structure, carcass cord casing ply and carcass enhancement Layer can use thinner steel Silk cord, there is a difference in height in the turn up height of carcass cord casing ply and carcass enhancement Layer, can With on the premise of not sacrificing fatigue strength, not amplifying severing cross section defect, do not reduce margin of safety Increase the blowing pressure of whole tire, the area of stress concentration of dispersion carcass cord casing ply anti-package end Territory, makes the shear strain peak stress of carcass cord casing ply anti-package end decline, such that it is able to improve The bearing capacity of tire and endurance.
Additionally, as it is shown on figure 3, be certain the specification full steel wire meridian utilizing finite element analysis to obtain Tire is all-steel cord (the hereinafter referred to as steel wire of carcass cord casing ply 6 under inflation and loading condition Cord) stress curve figure.Abscissa represent along all-steel cord path to section axis of symmetry away from From, vertical coordinate represents tension force suffered by all-steel cord.It will be seen that the scope of 0~100 millimeter In namely crown zone 2, all-steel cord stress is less, about the half of maximum, and this position is described The margin of safety of carcass cord casing ply 6 is abundant, it is not necessary to patch adds carcass enhancement Layer 8 again.And In sidewall area 4 especially bead region 5, all-steel cord stress is relatively big, and patch adds carcass enhancement Layer 8 can To significantly improve the bearing capacity at this position, thus improve the bearing capacity of whole tire.Therefore, On the basis of original carcass structure, can in bead region 5, sidewall area 4, shoulder area 3 and On the carcass cord casing ply 6 of part crown zone 2, patch adds carcass enhancement Layer 8, and in crown zone 2 Immediate vicinity, at the discontinuous position of carcass enhancement Layer 8, patch adds one layer of film 9, such that it is able to Utilize the thickness of film 9 to control the carcass profile of crown zone 2, to meet the optimal of balance outline Design.
The above embodiment is only to be described the preferred embodiment of the present invention, not The scope of the present invention is defined, on the premise of designing spirit without departing from the present invention, this area Various deformation that technical scheme is made by those of ordinary skill and improvement, all should fall into this In the protection domain that claims of invention determine.

Claims (4)

1. a whole steel wire radial tyre with carcass enhancement Layer, including carcass, carcass is from top to bottom divided into crown zone, shoulder area, sidewall area and bead region, carcass cord casing ply it is provided with in carcass, bead region has buries steel bead wire therein underground, carcass cord casing ply is outwards walked around bottom steel bead wire from steel bead wire radially inner side and is flipped up, forms carcass cord casing ply turnup and has the first anti-package end
It is characterized in that: the radial outside of described carcass cord casing ply is pasted with carcass enhancement Layer, described carcass enhancement Layer is outwards walked around bottom steel bead wire from steel bead wire radially inner side and is flipped up, form carcass enhancement Layer turnup and there is the second anti-package end, there is radial height between described second anti-package end and the first anti-package end poor;Described carcass enhancement Layer is at least part of in crown zone is discontinuous, and described discontinuous part is connected by film.
The whole steel wire radial tyre with carcass enhancement Layer the most according to claim 1, it is characterised in that: described radial height difference is between 5 millimeters~50 millimeters.
The whole steel wire radial tyre with carcass enhancement Layer the most according to claim 1, it is characterised in that: described carcass enhancement Layer is the painting plastic structure with all-steel cord.
The whole steel wire radial tyre with carcass enhancement Layer the most according to claim 1, it is characterised in that: it is discontinuous in the described carcass enhancement Layer central shaft both sides distance center axle 0 in crown zone~100 millimeters.
CN201310696990.2A 2013-12-18 2013-12-18 A kind of whole steel wire radial tyre with carcass enhancement Layer Expired - Fee Related CN103660798B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2649369Y (en) * 2003-10-22 2004-10-20 天津诺曼地橡胶有限公司 Full steel wire radial tyre
CN201009677Y (en) * 2007-01-09 2008-01-23 昊华南方(桂林)橡胶有限责任公司 All-steel radial project tire with transition reinforced layer
CN101253060A (en) * 2005-09-01 2008-08-27 普利斯通及风驰通北美轮胎有限责任公司 Tire having a sidewall reinforcement
EP2156966A1 (en) * 2008-08-19 2010-02-24 The Goodyear Tire & Rubber Company Pneumatic tire with single non-continuous carcass ply
CN203611657U (en) * 2013-12-18 2014-05-28 李双龙 Whole-steel-wire radial ply tire with carcass reinforcing layer

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203438781U (en) * 2013-08-15 2014-02-19 山西德生轮胎股份有限公司 Novel all steel radical truck tire for mine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2649369Y (en) * 2003-10-22 2004-10-20 天津诺曼地橡胶有限公司 Full steel wire radial tyre
CN101253060A (en) * 2005-09-01 2008-08-27 普利斯通及风驰通北美轮胎有限责任公司 Tire having a sidewall reinforcement
CN201009677Y (en) * 2007-01-09 2008-01-23 昊华南方(桂林)橡胶有限责任公司 All-steel radial project tire with transition reinforced layer
EP2156966A1 (en) * 2008-08-19 2010-02-24 The Goodyear Tire & Rubber Company Pneumatic tire with single non-continuous carcass ply
CN203611657U (en) * 2013-12-18 2014-05-28 李双龙 Whole-steel-wire radial ply tire with carcass reinforcing layer

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Granted publication date: 20160921

Termination date: 20211218