A kind of batten process equipment
Technical field
The present invention relates to a kind of process equipment, particularly a kind of batten process equipment that can freely regulate and control, belongs to plant equipment field.
Background technology
Because triangle batten has Stability Analysis of Structures, the advantage of durable, is therefore widely used, so the demand of triangle batten is very large.
Traditional triangle batten is to adopt manpower to process, first on batten, finish line of cut, then use cutting tool (being initially bow saw), along the line of cut of finishing, batten is cut into triangle, this processing mode not only working (machining) efficiency is low, and the batten quality processing is also very low.
Along with the development of scientific and technological level, people have invented electric saw, make to process with a chainsaw triangle batten, and process velocity improves greatly.First a side of batten is processed into inclined-plane, and then opposite side is also processed into inclined-plane, finally form triangle batten, this processing mode still be unable to do without manual operation, and therefore, crudy still cannot guarantee.And along with the increase of people's diabolo batten demand, this processing mode also cannot satisfy the demands, at present, the equipment of developing a kind of full-automatic processing triangle batten is those skilled in the art's common objective.
Summary of the invention
The object of the invention is to, a kind of batten process equipment is provided, it can realize full-automatic processing, and without human assistance, and it is fast to have process velocity, the advantage that crudy is high, and can process according to demand the triangle batten of all size.
Technical scheme of the present invention: a kind of batten process equipment, comprise frame, batten walking track, adjustable cutter sweep and press conveyer, batten walking track is located in the middle part support platform of frame, directly over batten walking track, be provided with and press conveyer, the both sides of batten walking track are respectively equipped with 1~5 adjustable cutter sweep, one end of frame is provided with electric cabinet, and electric cabinet is respectively with adjustable cutter sweep with press conveyer and be electrically connected to.
In aforesaid this batten process equipment, frame comprises middle part support platform, bottom support platform, top overarm and main support rod, bottom support platform is fixedly connected with by 2 main support rods with middle part support platform, the two ends of top overarm are separately fixed at the top of 2 main support rods, one side of middle part support platform is provided with 1~10 side support platform, and each side support platform is all fixedly connected with middle part support platform with bottom support platform by triangle inclined support bar.
In aforesaid this batten process equipment, pressing conveyer comprises A CD-ROM drive motor, decelerator and presses transmission subelement, A CD-ROM drive motor is electrically connected to electric cabinet, in each side support platform, be equipped with one and press transmission subelement, A CD-ROM drive motor and decelerator are located in the side support platform that is positioned at end, and A CD-ROM drive motor is connected by belt or chain with decelerator; Decelerator is transmitted subelement and is connected with pressing by A connecting rod, presses to transmit between subelement and also by A connecting rod, connects for adjacent 2.The object that conveyer is pressed in setting is in order to guarantee machining accuracy, prevents batten sideslip in process.
In aforesaid this batten process equipment, the described transmission subelement of pressing comprises commutating tooth wheels, A presses live-roller, B presses live-roller and universal joint assembly, the below of top overarm is provided with B connecting rod, the both sides of B connecting rod are respectively equipped with a bearing, B connecting rod and bearing are rotationally connected by C connecting rod, A presses the rotating shaft that live-roller and B press live-roller and is separately positioned in the bearing of B connecting rod both sides, the output shaft of commutating tooth wheels is provided with drive sprocket, drive sprocket is connected with the rotating shaft that A presses live-roller by universal joint assembly, one side of commutating tooth wheels is provided with bearing block, in bearing block, be provided with rolling bearing, in rolling bearing, be provided with A rotating shaft, A rotating shaft is provided with driven sprocket, driven sprocket is connected with the rotating shaft that B presses live-roller by universal joint assembly, drive sprocket is connected by chain with driven sprocket, the both sides of B connecting rod are provided with triangle reinforcement, and triangle reinforcement is provided with atmospheric pressure pole, and the lower end of atmospheric pressure pole is connected with bearing by D connecting rod.
In aforesaid this batten process equipment, adjustable cutter sweep comprises direction adjustment organization, B CD-ROM drive motor, cast-cutting saw slice and connecting plate, B CD-ROM drive motor is electrically connected to electric cabinet, B CD-ROM drive motor is fixed on the lower end of connecting plate, the upper end of connecting plate is provided with rolling bearing, in rolling bearing, be provided with rotating shaft, one end of rotating shaft is provided with driven pulley, the other end is provided with cast-cutting saw slice, the output shaft of B CD-ROM drive motor is provided with drive pulley, and drive pulley is connected by belt with driven pulley; Connecting plate is fixed on direction adjustment organization, and direction adjustment organization is articulated and connected by hinge and middle part support platform and bottom support platform.Direction adjustment organization is set on cutter sweep, like this can be by regulating the angle of cast-cutting saw on cutter sweep to realize the triangle batten of processing different size.
In aforesaid this batten process equipment, direction adjustment organization comprises contiguous block, horizontal direction adjustable plate, horizontal direction adjusting screw(rod), vertical direction adjustable plate and vertical direction adjusting screw(rod), one side of contiguous block is provided with horizontal ladder connected in star, a contrary side is provided with vertical trapezoidal groove, horizontal direction adjustable plate is provided with the trapezoidal slide block of the level matching with horizontal ladder connected in star, and horizontal direction adjusting screw(rod) is through the trapezoidal slide block of level and be threaded connection with it; Vertical direction adjustable plate is provided with the vertical trapezoidal slide block matching with vertical trapezoidal groove, and vertical direction adjusting screw(rod) is through vertical trapezoidal slide block, and is threaded connection with it; The trapezoidal slide block of level is located in horizontal ladder connected in star, and vertical trapezoidal slide block is located in vertical trapezoidal groove; In the horizontal ladder connected in star of contiguous block, be provided with the nut matching with horizontal direction adjusting screw(rod), in the vertical trapezoidal groove of contiguous block, be provided with the nut matching with vertical direction adjusting screw(rod).
In aforesaid this batten process equipment, each cast-cutting saw slice is equipped with a dust exhaust apparatus outward, and dust exhaust apparatus comprises saw blade cover and sweep-up pipe interface, and sweep-up pipe interface is arranged on top or the side of saw blade cover, and cast-cutting saw slice is arranged in saw blade cover.Dust exhaust apparatus is set can be siphoned away wood chip, prevents that wood chip from splashing, and effectively prevents that air is contaminated.
In aforesaid this batten process equipment, batten walking track consists of 2 " L " shape angle bar that are arranged symmetrically with, the face that " L " shape angle bar contacts with middle part support platform is provided with 2 above strip through holes, in each strip through hole, be equipped with bolt, " L " shape angle bar is bolted in the support platform of middle part.Adopt this design can process by the spacing between two " L " shape angle bar of adjusting the batten of different in width.
In aforesaid this batten process equipment, one side or the both sides of batten walking track are provided with spacing conveyer, spacing conveyer comprises cylindrical roller and limitting casing, and the two ends of the rotating shaft of cylindrical roller are fixed in limitting casing, and limitting casing is bolted in the support platform of middle part.
Compared with prior art, the present invention by walking track, press conveyer and spacing conveyer and can effectively guarantee that batten the phenomenons such as dislocation can not occur, raising crudy adding man-hour.By pressing conveyer, transmit the both hands that batten can replace the mankind, realize processing automatically.
Because the present invention is provided with adjustable cutter sweep, can according to client, to the demand of batten dimensions, adjust the angle of cast-cutting saw slice, make the present invention can process the triangle batten of all size.
Because the present invention is provided with the wood chip that dust guard produces can be by processing triangle batten time, siphon away, effectively protect processing environment.
Adopt the present invention to process triangle batten operating efficiency and improve 80% left and right than traditional processing mode.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of frame;
Fig. 3 is the structural representation of pressing conveyer;
Fig. 4 presses the structural representation that transmits subelement;
Fig. 5 is the structural representation of adjustable cutter sweep;
Fig. 6 is the structural representation of direction adjustment organization;
Fig. 7 is the structural representation that the present invention is provided with dust exhaust apparatus;
Fig. 8 is the structural representation of batten walking track.
Being labeled as in accompanying drawing: 1-frame, 2-batten walking track, the adjustable cutter sweep of 3-, 4-presses conveyer, 5-middle part support platform, 6-electric cabinet, 7-bottom support platform, the overarm of 8-top, 9-main support rod, 10-side support platform, 11-triangle inclined support bar, 12-A CD-ROM drive motor, 13-decelerator, 14-presses transmission subelement, 15-A connecting rod, 16-commutating tooth wheels, 17-A presses live-roller, 18-B presses live-roller, 19-D connecting rod, 20-universal joint assembly, 21-B connecting rod, 22-bearing, 23-C connecting rod, 24-drive sprocket, 25-bearing block, 26-A rotating shaft, 27-driven sprocket, 28-chain, 29-triangle reinforcement, 30-atmospheric pressure pole, 31-direction adjustment organization, 32-B CD-ROM drive motor, 33-cast-cutting saw slice, 34-connecting plate, 35-rolling bearing, 36-rotating shaft, 37-driven pulley, 38-drive pulley, 39-belt, the vertical trapezoidal slide block of 40-, 41-nut, 42-saw blade cover, 43-sweep-up pipe interface, 44-cylindrical roller, 45-limitting casing, 46-" L " shape angle bar, 47-strip through hole, 48-bolt, 49-contiguous block, 50-horizontal direction adjustable plate, 51-horizontal direction adjusting screw(rod), 52-vertical direction adjustable plate, 53-vertical direction adjusting screw(rod), 54-horizontal ladder connected in star, the vertical trapezoidal groove of 55-, the trapezoidal slide block of 56-level.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated, but not as the foundation to the present invention's restriction.
Embodiments of the invention 1: a kind of batten process equipment, as shown in Figure 1, comprise frame 1, batten walking track 2, adjustable cutter sweep 3 and press conveyer 4, batten walking track 2 is located in the middle part support platform 5 of frame 1, directly over batten walking track 2, be provided with and press conveyer 4, the both sides of batten walking track 2 are respectively equipped with 3 adjustable cutter sweeps 3, one end of frame 1 is provided with electric cabinet 6, and electric cabinet 6 is respectively with adjustable cutter sweep 3 with press conveyer 4 and be electrically connected to.
As shown in Figure 2, frame 1 comprises middle part support platform 5, bottom support platform 7, top overarm 8 and main support rod 9, bottom support platform 7 is fixedly connected with by 2 main support rods 9 with middle part support platform 5, the two ends of top overarm 8 are separately fixed at the top of 2 main support rods 9, one side of middle part support platform 5 is provided with 5 side support platforms 10, and each side support platform 10 is all fixedly connected with middle part support platform 5 with bottom support platform 7 by triangle inclined support bar 11.
As shown in Figure 3, pressing conveyer 4 comprises A CD-ROM drive motor 12, decelerator 13 and presses and transmit subelement 14, A CD-ROM drive motor 12 is connected by electric wire with electric cabinet 6, in each side support platform 10, be equipped with one and press transmission subelement 14, A CD-ROM drive motor 12 and decelerator 13 are located in the side support platform 10 that is positioned at end, and A CD-ROM drive motor 12 is connected by belt or chain with decelerator 13; Decelerator 13 is transmitted subelement 14 and is connected with pressing by A connecting rod 15, presses and transmits between subelement 14 also by 15 connections of A connecting rod for adjacent 2.
As shown in Figure 4, the described transmission subelement 14 of pressing comprises commutating tooth wheels 16, A presses live-roller 17, B presses live-roller 18 and universal joint assembly 20, the below of top overarm 8 is provided with B connecting rod 21, the both sides of B connecting rod 21 are respectively equipped with a bearing 22, B connecting rod 21 is rotationally connected by C connecting rod 23 with bearing 22, A presses the rotating shaft that live-roller 17 and B press live-roller 18 and is separately positioned in the bearing 22 of B connecting rod 21 both sides, the output shaft of commutating tooth wheels 16 is provided with drive sprocket 24, drive sprocket 24 is connected with the rotating shaft that A presses live-roller 17 by universal joint assembly 20, one side of commutating tooth wheels 16 is provided with bearing block 25, in bearing block 25, be provided with rolling bearing, in rolling bearing, be provided with A rotating shaft 26, A rotating shaft 26 is provided with driven sprocket 27, driven sprocket 27 is connected with the rotating shaft that B presses live-roller 18 by universal joint assembly 20, drive sprocket 24 is connected by chain 28 with driven sprocket 27, the both sides of B connecting rod 21 are provided with triangle reinforcement 29, and triangle reinforcement 29 is provided with atmospheric pressure pole 30, and the lower end of atmospheric pressure pole 30 is connected with bearing 22 by D connecting rod 19.
As shown in Figure 5, adjustable cutter sweep 3 comprises direction adjustment organization 31, B CD-ROM drive motor 32, cast-cutting saw slice 33 and connecting plate 34, B CD-ROM drive motor 32 is connected by electric wire with electric cabinet 6, B CD-ROM drive motor 32 is fixed on the lower end of connecting plate 34, the upper end of connecting plate 34 is provided with rolling bearing 35, in rolling bearing 35, be provided with rotating shaft 36, one end of rotating shaft 36 is provided with driven pulley 37, the other end is provided with cast-cutting saw slice 33, the output shaft of B CD-ROM drive motor 32 is provided with drive pulley 38, and drive pulley 38 is connected by belt 39 with driven pulley 37; Connecting plate 34 is fixed on direction adjustment organization 31, and direction adjustment organization 31 is articulated and connected by hinge and middle part support platform 5 and bottom support platform 7.
As shown in Figure 6, direction adjustment organization 31 comprises contiguous block 49, horizontal direction adjustable plate 50, horizontal direction adjusting screw(rod) 51, vertical direction adjustable plate 52 and vertical direction adjusting screw(rod) 53, one side of contiguous block 49 is provided with horizontal ladder connected in star 54, a contrary side is provided with vertical trapezoidal groove 55, horizontal direction adjustable plate 50 is provided with the trapezoidal slide block 56 of the level matching with horizontal ladder connected in star 54, and horizontal direction adjusting screw(rod) 51 is through the trapezoidal slide block 56 of level and be threaded connection with it; Vertical direction adjustable plate 52 is provided with the vertical trapezoidal slide block 40 matching with vertical trapezoidal groove 55, and vertical direction adjusting screw(rod) 53 is through vertical trapezoidal slide block 40, and is threaded connection with it; The trapezoidal slide block 56 of level is located in horizontal ladder connected in star 54, and vertical trapezoidal slide block 40 is located in vertical trapezoidal groove 55; In the horizontal ladder connected in star 54 of contiguous block 49, be provided with the nut 41 matching with horizontal direction adjusting screw(rod) 51, in the vertical trapezoidal groove 55 of contiguous block 49, be provided with the nut 41 matching with vertical direction adjusting screw(rod) 53.
As shown in Figure 7, outside each cast-cutting saw slice 33, be equipped with a dust exhaust apparatus, dust exhaust apparatus comprises saw blade cover 42 and sweep-up pipe interface 43, and sweep-up pipe interface 43 is arranged on top or the side of saw blade cover 42, and cast-cutting saw slice 33 is arranged in saw blade cover 42.
Batten walking track 2 consists of 2 " L " shape angle bar that are arranged symmetrically with 46, the face that " L " shape angle bar 46 contacts with middle part support platform 5 is provided with 2 above strip through holes 47, in each strip through hole 47, be equipped with bolt 48, " L " shape angle bar 46 is fixed in the support platform 5 of middle part by bolt 48.
As shown in Figure 8, one side or the both sides of batten walking track 2 are provided with spacing conveyer, spacing conveyer comprises cylindrical roller 44 and limitting casing 45, and the two ends of the rotating shaft of cylindrical roller 44 are fixed in limitting casing 45, and limitting casing 45 is bolted in the support platform 5 of middle part.
Embodiments of the invention 2: the difference of the present embodiment and embodiment 1 is, the both sides of batten walking track 2 are respectively equipped with 5 adjustable cutter sweeps 3; One side of middle part support platform 5 is provided with 10 side support platforms 10.
Embodiments of the invention 3: the difference of the present embodiment and embodiment 1 is, the both sides of batten walking track 2 are respectively equipped with 1 adjustable cutter sweep 3; One side of middle part support platform 5 is provided with 1 side support platform 10.
Operation principle of the present invention: first according to the width adjustment batten walking track 2 of batten, regulative mode is: the bolt 48 on loosening " L " shape angle bar 46, then move " L " shape angle bar 46, after the distance adjustment between two " L " shape angle bar 46 is suitable, tight a bolt 48.
Then the angle of inclination that the hypotenuse of triangle batten of processing and the angle on base are adjusted cast-cutting saw slice 33 as required.Concrete regulative mode is: in the time need to regulating the height of cast-cutting saw slice 33, rotation vertical direction adjusting screw(rod) 53, in 53 rotations of vertical direction adjusting screw(rod), drive vertical direction adjustable plate 52 vertically to move, realize cast-cutting saw slice 33 in the adjusting of vertical direction.In the time of need to regulating the horizontal displacement of cast-cutting saw slice 33, rotation horizontal direction adjusting screw(rod) 51, the trapezoidal slide block 56 of level is in the interior slip of horizontal ladder connected in star 54 of contiguous block 49, because horizontal direction adjustable plate 50 and frame 1 are fixed together, therefore contiguous block 49 drives vertical direction adjustable plate 52 to move in the horizontal direction together, realizes cast-cutting saw slice 33 adjusting of position in the horizontal direction.
The operation principle of equipment in process: move by electric cabinet 6 control appliances, adjustable cutter sweep 3 and press conveyer 4 and start working now, press A CD-ROM drive motor 12 runnings on conveyer 4, drive decelerator 13 to rotate, decelerator 13 drives 16 runnings of commutating tooth wheels group, commutating tooth wheels 16 drive other commutating tooth wheels 16 to rotate by A connecting rod 15 on the one hand, drive on the other hand drive sprocket 24 to rotate, drive sprocket 24 drives driven sprocket 27 to rotate by chain 28, when drive sprocket 24 rotates, by universal joint assembly 20, driving A to press live-roller 17 rotates, when driven sprocket 27 rotates, by universal joint assembly 20, drive B to press live-roller 18 and rotate, A presses live-roller 17 and B and presses when live-roller 18 rotates and drive batten to be processed to move along batten walking track 2.
B CD-ROM drive motor 32 runnings on adjustable cutter sweep 3, rotate by belt 39 driven rotary axles 36, and rotating shaft 36 drives cast-cutting saw slice 33 to rotate when rotating, and cast-cutting saw slice 33 cutting battens make it form needed triangle.The wood chip producing during cast-cutting saw slice 33 cutting batten can be by 42 mobile phones of saw blade cover, and by sweep-up pipe interface 43, send into the sweep-up pipe of dust catcher.
The height Principles of Regulation of pressing conveyer 4 are: because the height of batten to be processed differs, some places projection some places depression, therefore press conveyer 4 and must be with height adjusting function, when batten have depression local time, the atmospheric pressure pole 30 of pressing on conveyer 4 can move downward by promotion C connecting rod 23, with dynamic bearing 22, along the place being connected with B connecting rod 21, rotate, bearing 22 drives A to press live-roller 17 or B and presses live-roller 18 and move down when moving down, owing to being provided with universal joint assembly 20, therefore even if A presses live-roller 17 and B and presses live-roller 18 and move down also and can not affect power transmission problem.On the contrary, if batten has protruding place, promote atmospheric pressure pole 30 and shrink, A presses live-roller 17 and B and presses live-roller 18 and move up.