CN103657196B - 一种改良过滤分离机 - Google Patents

一种改良过滤分离机 Download PDF

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CN103657196B
CN103657196B CN201310640929.6A CN201310640929A CN103657196B CN 103657196 B CN103657196 B CN 103657196B CN 201310640929 A CN201310640929 A CN 201310640929A CN 103657196 B CN103657196 B CN 103657196B
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高云芝
李方
薛爱民
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ANHUI SIDE ENERGY SAVING EQUIPMENT MANUFACTURING CO., LTD.
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Abstract

本发明提供一种改良过滤分离机,能大量快速分离固液混合物,整个工序简单实用。该改良过滤分离机:包括机体、拦截装置、托盘、轴承装置、主轴、机壳、上盘、上密封座、密封装置、电机、减速机;所述主轴垂直穿过所述托盘的中心孔、所述轴承装置、所述机体、所述密封装置与所述减速机连接,所述主轴上部穿过所述上盘、通过所述上密封座与所述机壳连接,所述拦截装置罩住所述主轴上部、其底部与所述托盘连接、其上部与所述上盘连接形成过滤腔体;所述托盘水平设于所述机体之上并与所述主轴连接,所述机壳罩住所述过滤腔体、并与所述机体连接形成排液腔体。

Description

一种改良过滤分离机
技术领域
本发明涉及医药、化工、轻工、饮料等行业液体过滤领域的一种分离设备,具体涉及一种改良过滤分离机。
背景技术
目前,在医药、化工、轻工等行业液体过滤或滤后废渣废液排放中,有固液混合液,有的企业为了把混合液分离便进行了统一处理,采用了多种多样的方式,一般用沉淀法,把混合液在沉淀池或沉淀罐,利用时长进行自然沉淀,虽说能分离固、液混合液,但这样需要沉淀池或沉淀罐,占地面积大,并需要时间周期,投资成本高,液体与固体不能做到快速分离,且不环保;其二采用机械分离法,一般过滤设备过滤后,设备中仍然残留混合液,有的把固、液混合液利用压滤机进行挤压拦截分离或利用转鼓式加速旋转脱离,在固、液分离过程中虽说优先于沉淀法,但在操作过程中对大量的混合液处理比较慢,费工费时,不能自动卸料,运作成本高昂,难以达到快速分离的效果,且目前的分离技术不能满足于市场发展的需求。
发明内容
为了解决上述问题,本发明的目的是提供操作简单、易用的一种改良过滤分离机。本发明是这样实现的:一种改良过滤分离机,包括机体、拦截装置、托盘、轴承装置、主轴、机壳、上盘、上密封座、密封装置、电机、减速机;所述主轴垂直穿过所述托盘的中心孔、所述轴承装置、所述机体、所述密封装置与第一链轮或第一皮带轮连接,所述主轴上部穿过所述上盘、通过所述上密封座与所述机壳连接,所述主轴在所述托盘的以上部分设计有空心流道,所述托盘和所述上盘的所述主轴部分设有液体出孔和卸料装置,所述主轴在所述托盘的以下部分是实心的;所述拦截装置罩住所述主轴上部、其底部与所述托盘连接、其上部与所述上盘连接形成过滤腔体;所述托盘水平设于所述机体之上并与所述主轴连接,所述机壳罩住所述过滤腔体、并与所述机体连接形成排液腔体;所述减速机设于并连接所述机体侧边,所述减速机的一端与所述电机连接,所述减速机的另一端连接第二链轮或第二皮带轮、通过链条或皮带与所述主轴底端的所述第一链轮或所述第一皮带轮对应水平连接,并设有防护罩。
所述机体设有排液管道和排渣装置,所述机体底部设有支撑腿,作为优选,所述支撑腿为3条、或4条。
所述主轴在所述托盘的以上部分设有空心流道,所述托盘和所述上盘的所述主轴部分设有液体出孔和卸料装置,所述主轴在所述托盘的以下部分是实心的,作为优选,所述液体出孔设于所述托盘和所述上盘的所述主轴部分上部。
所述轴承装置设于所述机体上部、在所述托盘的下部,所述轴承装置上端设有刮料装置。
所述托盘位于所述所述轴承装置上方、并通过棘轮装置与所述主轴连接,所述托盘设有排料装置;所述托盘底部中心设有棘轮装置与所述主轴连接,所述主轴通过所述棘轮装置的闭合带动所述托盘连体转动,所述棘轮装置的闭合与脱离通过所述主轴的正转与反转来实现。
所述拦截装置设为圆柱通孔形状,所述拦截装置罩住所述主轴上部、其底部与所述托盘连接、其上部与所述上盘连接形成过滤腔体;所述拦截装置采用无纺布袋与不锈钢元件组合体,或者采用不锈钢滤网与不锈钢元件组合体,或者根据过滤技术要求而定。
所述机壳设有排气管、压力表、人孔装置、视镜、定位装置、喷淋管;所述人孔装置中心位置与所述排料装置水平;所述定位装置设于所述人孔装置侧面并与所述托盘同水平;所述视镜设于机壳的侧面,或者所述视镜设于所述人孔装置的正面;所述喷淋管设于所述壳体内侧壁、其进液口在所述壳体外侧上部或下部;所述排气管设于所述机壳顶部并相通,所述压力表设于所述机壳侧面或顶部并相通;所述机壳通过上盖与进液管道连接,所述机壳与所述上密封座、所述上盖形成进液腔体。
此外“连接”、 “设有”、 “设于”、 “适配”、“ 位于”及其变体是广义的,并且涵盖连接、 设有、 设于、 适配、位于,并不限于物理或机械连接。
本发明的一种改良过滤分离机,其操作方法,所滤液体利用泵输送通过所述进液管道进入进液腔体内,之后所述所滤液体经所述空心流道、从所述液体出孔流出进入所述过滤腔体,所述所滤液体通过所述过滤腔体进行过滤分离,滤后液体进入所述排液腔体,之后经过所述排液管道排出;当过滤拦截结束后,所述过滤腔体内部留下的是残渣混合液,启动所述电机正转带动所述减速机联动所述第二链轮或所述第二皮带轮,通过链条或皮带传动带动所述第一链轮或所述第一皮带轮、并联动所述主轴、通过所述棘轮装置闭合传动带动所述过滤腔体旋转进行离心分离所述残渣混合液;被分离液体通过所述排液管道排出,结束之后,关闭所述电机,打开所述排渣装置和所述人孔装置,之后打开所述排料装置,所述托盘通过所述定位装置与所述壳体连接定位不能转动,之后启动所述电机反转,所述过滤腔体通过所述棘轮装置脱离了传动,通过所述主轴带动所述卸料装置和所述刮料装置转动进行卸料;当卸料工序完成后,关闭所述电机,拆开所述托盘通过所述定位装置与所述壳体定位连接,关闭所述人孔装置,启动所述电机正转带动所述过滤腔体转动、打开清洗水进入所述喷淋管,进行喷淋清洗,当清洗结束后便可进行上述的过滤分离工序。
本发明有益效果,能快速分离固液混合物,整个工序简单实用,实现了自动化。
附图说明
图1是本发明的结构示意图;
排气管60、压力表66、上盖68、人孔装置70、视镜71、喷淋管72、上盘73、上密封装置75、密封装置80、排液管道81、排渣装置82、液体出孔84、卸料装置85、支撑腿86、刮料装置87、排料装置88、棘轮装置89、机体91、拦截装置92、托盘93、轴承装置94、主轴95、机壳96、电机97、进液管道98、进液腔体99、减速机100。
具体实施方式
如图1所示,本发明的一种改良过滤分离机,包括机体91、拦截装置92、托盘93、轴承装置94、主轴95、机壳96、上盘73、上密封座75、密封装置80、电机97、减速机100;所述主轴95垂直穿过所述托盘93的中心孔、所述轴承装置94、所述机体91、所述密封装置80与第一链轮或第一皮带轮连接,所述主轴95上部穿过所述上盘73、通过所述上密封座75与所述机壳96连接,所述主轴95在所述托盘93的以上部分设有空心流道,所述托盘93和所述上盘73的所述主轴95部分设有液体出孔84和卸料装置85,所述主轴95在所述托盘93的以下部分是实心的;所述拦截装置92罩住所述主轴95上部、其底部与所述托盘93连接、其上部与所述上盘73连接形成过滤腔体;所述托盘93水平设于所述机体91之上并与所述主轴95连接,所述机壳96罩住所述过滤腔体、并与所述机体91连接形成排液腔体;所述减速机100设于并连接所述机体91侧边,所述减速机100的一端与所述电机97连接,所述减速机100的另一端连接第二链轮或第二皮带轮、通过链条或皮带与所述主轴95底端的所述第一链轮或所述第一皮带轮对应水平连接,并设有防护罩。
所述机体91设有排液管道81和排渣装置82,所述机体91底部设有支撑腿86,作为优选,所述支撑腿86为3条、或4条。
所述主轴95在所述托盘93的以上部分设有空心流道,所述托盘93和所述上盘73的所述主轴95部分设有液体出孔84和卸料装置85,所述主轴95在所述托盘93的以下部分是实心的,作为优选,所述液体出孔84设于所述托盘93和所述上盘73的所述主轴95部分上部。
所述轴承装置94位于所述机体91上方、在所述托盘93的下方,所述轴承装置94上端设有刮料装置87。
所述托盘93位于所述轴承装置94上方、并通过棘轮装置89与所述主轴95连接,所述托盘93设有排料装置88;所述托盘93底部中心设有所述棘轮装置89与所述主轴95适配,所述主轴95通过所述棘轮装置89的闭合带动所述托盘93连体转动,所述棘轮装置89的闭合与脱离通过所述主轴95的正转与反转来实现。
所述拦截装置92设为圆柱通孔形状、或根据实际需求设计,所述拦截装置92罩住所述主轴95上部、其底部与所述托盘93连接、其上部与所述上盘73连接形成过滤腔体;所述拦截装置9采用无纺布袋与不锈钢组合体,或者采用不锈钢滤网与不锈钢组合体,或者根据过滤技术要求而定。
所述机壳96设有排气管60、压力表66、人孔装置70、视镜71、定位装置、喷淋管72;所述人孔装置70设于所述机壳96的侧面,作为优选:所述人孔装置70位于所述排料装置88同水平线;所述定位装置设于所述人孔装置70内侧边、并位于所述托盘93同水平线;所述视镜71设于所述机壳96的侧面,或者所述视镜71设于所述人孔装置70的正面;所述喷淋管72设于所述壳体96内侧壁、其进液口在所述壳体96外侧上部;所述排气管60设于所述机壳96顶部并相通,所述压力表66设于所述机壳96侧面或顶部并相通;所述机壳96通过上盖68与进液管道98连接,所述机壳96与所述上密封座75、所述上盖68形成进液腔体99。
本发明的一种改良过滤分离机,其操作方法,所滤液体利用泵输送通过所述进液管道98进入进液腔体99内,之后所述所滤液体经所述空心流道、从所述液体出孔84流出进入所述过滤腔体,所述所滤液体通过所述过滤腔体进行过滤分离,滤后液体进入所述排液腔体,之后经过所述排液管道81排出;当过滤拦截结束后,所述过滤腔体内部留下的是残渣混合液,启动所述电机97正转带动所述减速机100联动所述第二链轮或所述第二皮带轮,通过链条或皮带传动带动所述第一链轮或所述第一皮带轮、并联动所述主轴95、通过所述棘轮装置89闭合传动带动所述过滤腔体旋转进行离心分离所述残渣混合液;被分离液体通过所述排液管道81排出,之后,关闭所述电机97,打开所述排渣装置82和所述人孔装置70,之后打开所述排料装置88,所述托盘93通过所述定位装置与所述壳体96连接定位不能转动,之后启动所述电机97反转,所述过滤腔体通过所述棘轮装置89脱离了传动,通过所述主轴95带动所述卸料装置85和所述刮料装置87转动进行卸料;当卸料工序完成后,关闭所述电机97,拆开所述托盘93通过所述定位装置与所述壳体96定位连接,关闭所述人孔装置70,启动所述电机97正转带动所述过滤腔体转动、打开清洗水进入所述喷淋管,进行喷淋清洗,当清洗结束后便可进行上述的过滤分离工序。
本发明有益效果,能快速分离固液混合物,整个工序简单实用,实现了自动化。

Claims (3)

1.一种改良过滤分离机,包括机体(91)、拦截装置(92)、托盘(93)、轴承装置(94)、主轴(95)、机壳(96)、上盘(73)、上密封座(75)、密封装置(80)、电机(97)、减速机(100),其特征在于,所述主轴(95)垂直穿过所述托盘(93)的中心孔、所述轴承装置(94)、所述机体(91)、所述密封装置(80)与第一链轮或第一皮带轮连接,所述主轴(95)上部穿过所述上盘(73)、通过所述上密封座(75)与所述机壳(96)连接,所述主轴(95)在所述托盘(93)的以上部分设计有空心流道,所述托盘(93)和所述上盘(73)的所述主轴(95)部分置有液体出孔(84)和卸料装置(85),所述主轴(95)在所述托盘(93)的以下部分是实心的;所述拦截装置(92)罩住所述主轴(95)上部、其底部与所述托盘(93)连接、其上部与所述上盘(73)连接形成过滤腔体;所述托盘(93)水平设于所述机体(91)之上并与所述主轴(95)连接,所述机壳(96)罩住所述过滤腔体、并与所述机体(91)连接形成排液腔体;所述减速机(100)设于并连接所述机体(91)侧边,所述减速机(100)的一端与所述电机(97)连接,所述减速机(100)的另一端连接第二链轮或第二皮带轮、通过链条或皮带与所述主轴(95)底端的所述第一链轮或所述第一皮带轮对应水平连接。
2.根据权利要求1所述的一种改良过滤分离机,其特征在于,所述托盘(93)位于所述轴承装置(94)上方、并通过棘轮装置(89)与所述主轴(95)连接,所述托盘(93)设有排料装置(88);所述托盘(93)底部中心设有所述棘轮装置(89)与所述主轴(95)适配,所述主轴(95)通过所述棘轮装置(89)的闭合带动所述托盘(93)连体转动,所述棘轮装置(89)的闭合与脱离通过所述主轴(95)的正转与反转来实现。
3.根据权利要求2所述的一种改良过滤分离机,其特征在于,所述机壳(96)设有排气管(60)、压力表(66)、人孔装置(70)、视镜(71)、定位装置、喷淋管(72);所述人孔装置(70)设于所述机壳(96)的侧面、其位于所述排料装置(88)同水平线;所述定位装置设于所述人孔装置(70)侧面、并位于所述托盘(93)同水平线;所述视镜(71)设于所述机壳(96)的侧面,或者所述视镜(71)设于所述人孔装置(70)的正面;所述喷淋管(72)设于所述机壳(96)内侧壁、其进液口在所述机壳(96)外侧上部;所述排气管(60)设于所述机壳(96)顶部并相通,所述压力表(66)设于所述机壳(96)侧面或顶部并相通;所述机壳(96)通过上盖(68)与进液管道(98)连接,所述机壳(96)与所述上密封座(75)、所述上盖(68)形成进液腔体(99)。
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CN202052391U (zh) * 2011-04-06 2011-11-30 海宁圣华过滤设备有限公司 一种过滤器
CN203777791U (zh) * 2013-12-04 2014-08-20 高云芝 一种改良分离装置

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