CN103657176B - Solid and liquid separator for materials - Google Patents
Solid and liquid separator for materials Download PDFInfo
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- CN103657176B CN103657176B CN201310677189.3A CN201310677189A CN103657176B CN 103657176 B CN103657176 B CN 103657176B CN 201310677189 A CN201310677189 A CN 201310677189A CN 103657176 B CN103657176 B CN 103657176B
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- 239000000463 material Substances 0.000 title claims abstract description 137
- 239000007788 liquid Substances 0.000 title claims abstract description 55
- 239000007787 solid Substances 0.000 title abstract description 42
- 239000004744 fabric Substances 0.000 claims abstract description 73
- 230000008929 regeneration Effects 0.000 claims abstract description 25
- 238000011069 regeneration method Methods 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims description 129
- 238000010079 rubber tapping Methods 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000000706 filtrate Substances 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 10
- 229920001971 elastomer Polymers 0.000 claims description 7
- 239000005060 rubber Substances 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000004140 cleaning Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract description 3
- 230000004888 barrier function Effects 0.000 description 16
- 230000000694 effects Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 238000007599 discharging Methods 0.000 description 9
- 238000001125 extrusion Methods 0.000 description 6
- 230000002146 bilateral effect Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 229920005549 butyl rubber Polymers 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
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- Filtration Of Liquid (AREA)
Abstract
The invention discloses a solid and liquid separator for materials. The solid and liquid separator comprises a frame, press plates, filter plates, a push-and-pull locking mechanism, a filter cloth mechanism, a filter cloth regeneration mechanism and a cleaning mechanism which are arranged on the frame, wherein the press plates and the filter plates are arranged on the frame in a sliding way alternately, and are matched to extrude a material, so that solid and liquid of the material can be separated; the push-and-pull locking mechanism is used for locking, pushing away all the press plates and filter plates, so that solid-liquid separation operation can be performed, or the material can be discharged; the filter cloth mechanism is used for separating solid and liquid of the material when the material is extruded; the filter cloth regeneration mechanism is used for washing to regenerate the filter cloth after the material is discharged; the cleaning mechanism is used for cleaning the material attached to the separator after solid and liquid of the material are separated. The solid and liquid separator has the characteristics of reasonable design, high structure strength, convenience in operation, complete solid and liquid separation, high separation efficiency, convenience in cleaning, long service life, log maintenance frequency, high reliability, strong practicality and the like, and is beneficial for greatly increasing production benefit of enterprises.
Description
Technical field
The present invention relates to solid and the fluid separation applications machine of material.
Background technology
Solid and the fluid separation applications machine of material also claim compressor, the solid portion of material can effectively be separated with liquid part by it, thus make the solid portion of material and liquid part obtain rationally, effectively, reliably utilizing, thus, the solid-liquid separating machine of material in daily industrial production by extensively with and.At present, conventional material solid-liquid separating machine is primarily of frame and the alternate pressing plate be slidedly assemblied in frame, filter plate is formed, pressing plate and filter plate face is opposite each other respectively equipped with the material cavity of indent, barrier film is provided with in the material cavity of pressing plate, and be provided with mutually corresponding feeding-passage in the center of pressing plate and filter plate, bottom position is provided with mutually corresponding tapping channel, the feeding-passage end that all pressing plates and filter plate are formed is connected with feed pipe, feed pipe is typically provided with water inlet, air inlet, material inlet, sewage draining exit etc., the tapping channel end that all pressing plates and filter plate are formed is connected with discharge pipe, discharge pipe is typically provided with and multiplely washes out mouth and liquid outlet.The main Problems existing of material solid-liquid separating machine of aforementioned structure is:
1. adopt central feeding (namely the center of pressing plate and filter plate is provided with mutually corresponding feeding-passage), not only feed time is long, affects production efficiency low, and enters the material skewness of material cavity, is unfavorable for washing; Adopt central feeding structure still more, be separated in extrusion process at the solid, liquid of material, the center structural strength of filter plate is very low, stressed very little, higher extruding force can not be accepted, thus make shaping material solids moisture content high, fail to accomplish that solid, liquid is separated thoroughly, adds subsequent production difficulty and cost; In addition, adopt bottom single channel discharging, not only load is little, affects production efficiency, and easily blocks, and have impact on production efficiency further;
2. no filter-fabric mechanism and corresponding filter cloth regeneration mechanism, the material solids discharging trouble not only after extruding, discharging that can not be thorough, clean, and also in extrusion process, material solids, very easily by the liquid outlet blocking in filter plate material cavity, affects normal separation operation; Still more, without the passing away that feed liquid is special in filter plate material cavity, cause material solids in extrusion process to be blocked by the liquid outlet in filter plate material cavity further, and then have a strong impact on production efficiency;
3. filter plate adopts monolayer plastic sheet metal forming, and the structural strength of filter plate is very low, and in long-term military service process, the centre position of filter plate is easy stressedly breaks, and safeguard, replacement frequency is high, service life is short, adds production cost, reduces enterprise's productivity effect;
4. the barrier film of pressing plate adopts PBT to make usually, it is little that it bears pressure, the maximum pressure that usually can bear is 8 ~ 10MPa, namely its pressure born can not be greater than 10MPa, this makes in the extrusion process of material, and pressing plate can not bear larger extruding force, and then not ideal enough to the express material effect in material cavity, material solids moisture content shaping in material cavity is high, cannot realize solid, liquid further and thoroughly be separated;
5. after the solid, liquid extruding separation of material, open each block pressur plate and filter plate when vacateing discharging operations space, each block pressur plate and filter plate open the mode adopting semi-automatic and artificial combination, in the process of carrying out the taking-up of the material solids in material cavity, often there is the phenomenon that filter plate is not opened, not only increase labor strength, and operating efficiency is very low;
6. without material removal mechanism, after the solid, liquid extruding separation of material, when the material adhered to seperator is cleared up, completed by the shock action between adjacent panels, this not only easily affects structural strength and the mechanical performance of seperator, and when removing for viscous material, shock dynamics is larger, the adhesive force of material on seperator is stronger, thus the material that seperator adheres to can not effectively, thoroughly be removed, and needs manually again to remove.
In sum, existing material solid-liquid separating machine because of its structural design unreasonable, there is the problems such as operation easier is large, Separation of Solid and Liquid is thorough, separative efficiency is low, clean trouble, service life is short, frequency of maintenance is high, reliable and practical property difference, had a strong impact on the productivity effect of enterprise.
Summary of the invention
The object of the invention is to: for above-mentioned the deficiencies in the prior art, the material solid-liquid separating machine that a kind of structural strength is high, handled easily, long service life, Separation of Solid and Liquid are thorough, separative efficiency is high, easy to clean, frequency of maintenance is low, reliable and practical is provided.
The technical solution used in the present invention is, a kind of material solid-liquid separating machine, and described solid-liquid separating machine comprises:
-frame, described frame primarily of two ends column and be fixed on slide rail between the column of two ends and form, slide rail is provided with chute;
-pressing plate, described pressing plate is divided into end pressing plate and intermediate press plate, they are slidedly assemblied on the slide rail of frame by the pulley at two ends, the both upper ends thereof of pressing plate is respectively equipped with lug, upper lug is provided with feeding-passage, the two ends, bottom of pressing plate are respectively equipped with lower lug, and lower lug is provided with tapping channel, and the bottom of pressing plate is provided with pressure intake tunnel; Described end pressing plate is provided with the material cavity of indent towards the face of intermediate press plate, the two sides of described intermediate press plate are respectively equipped with the material cavity of indent, surrounding sealing is provided with and bottom has the flexible rubber septum of water inlet in the material cavity of pressing plate, the water inlet of pressing plate communicates with pressure intake tunnel, and the material cavity of pressing plate communicates with feeding-passage;
-filter plate, described filter plate is slidedly assemblied on the frame slide rail between adjacent pressing plates by the pulley at two ends, the both upper ends thereof of filter plate is respectively equipped with lug, upper lug is provided with feeding-passage, the two ends, bottom of filter plate are respectively equipped with lower lug, lower lug is provided with tapping channel, and the bottom of filter plate is provided with pressure intake tunnel; Described filter plate is provided with the material cavity of indent towards the face of pressing plate, be provided with the inlet opening communicated with tapping channel in filter plate material cavity;
-Pushpulll locking mechanism, described Pushpulll locking mechanism is formed primarily of locking cylinder, push cylinder and pin; Described locking cylinder is fixed on one end of frame, and the latching ram bar of locking cylinder is connected with the end pressing plate being positioned at this end of frame; Described push cylinder is fixed in frame, and the push-and-pull piston rod of push cylinder is connected with pin in the chute being placed in frame slide rail, and this pin is in outside the end pressing plate of the other end in frame, push-and-pull piston rod towards with latching ram bar towards consistent;
-filter cloth mechanism, described filter cloth mechanism is formed primarily of filter cloth reel, carrying roller and filter cloth; Described filter cloth reel is fixed on the top of end pressing plate by support, described carrying roller is fixed on bottom, the top of filter plate and intermediate press plate in alternate mode by support, described filter cloth between alternate pressing plate and filter plate " in a zigzag " around cloth;
-filter cloth regeneration mechanism, described filter cloth regeneration mechanism is formed primarily of filter cloth regeneration frame, nozzle, scraper plate; Described filter cloth regeneration frame is by holder suspension above filter plate, and described nozzle is connected on filter cloth regeneration frame, corresponding filter cloth connecting with water source, and described scraper plate is fixed on pressing plate top, and the outer end of scraper plate extend horizontally away.
The pressure intake tunnel of the tapping channel of feeding-passage on described pressing plate and filter plate mutually on corresponding, pressing plate and filter plate mutually on corresponding, pressing plate and filter plate is mutually corresponding; The feeding-passage end that all pressing plates and filter plate are formed is connected with feed pipe, and the tapping channel end that all pressing plates and filter plate are formed is connected with discharge pipe, and the pressure intake tunnel end that all pressing plates and filter plate are formed is connected with pressure inlet channel.
Further, screen cloth is provided with in the filter plate material cavity of described filter plate.
Further, described filter plate is formed primarily of the plastic layer of both sides and the metal ribs flaggy of centre, and metal ribs flaggy is provided with the reinforcement connecting hole of multiple through hole shape.
Further, the bottom of described filter plate is provided with the filtrate channel communicated with tapping channel, and this filtrate channel communicates with the inlet opening in filter plate material cavity.
Further, be provided with the charging hole communicated with feeding-passage in the material cavity of described pressing plate, this charging hole is the slot of 5 ~ 10mm*40 ~ 60mm.
Further, it is 25 ~ 30MPa that the flexible rubber septum on described pressing plate bears pressure.
Further, what the two ends end face of described pressing plate and filter plate is provided with respectively, successively mutual correspondence draws latch structure, opens all pressing plates and filter plate successively by drawing latch structure.
Further, crossbearer is provided with below the slide rail of described frame, crossbearer is provided with the spring base that multiple and every block pressur plate and filter plate are corresponding respectively, and spring base is connected with helical spring and vibration power, and helical spring upper end is connected on corresponding pressing plate or filter plate.
The invention has the beneficial effects as follows:
1. adopt the bilateral charging in top (namely the upper lug of pressing plate and filter plate is provided with mutually corresponding feeding-passage) and the bilateral discharging in bottom (namely the lower lug of pressing plate and filter plate is provided with mutually corresponding tapping channel), the charging and discharging time is short, and efficiency is high; The bilateral feeding structure in this top, material can not only be made to disperse in material cavity uniformly, be beneficial to washing, clean result is good, and effectively can improve the stressing conditions of filter plate, thus makes the solid, liquid of material be separated in extrusion process, higher extruding force can be born in the center of filter plate, and then shaping material solids moisture content is significantly reduced, accomplish Separation of Solid and Liquid thoroughly, reduce subsequent production difficulty and cost; The bilateral discharging structure in this bottom increase effectively load, and tapping channel not easily blocks, thus effectively improves production efficiency, is conducive to significantly improving enterprise's productivity effect;
2. set up filter cloth mechanism, make material when extruding separation, material solids does not directly contact with filter plate material cavity all the time, material solids can not be attached in filter plate material cavity, material solids discharging is convenient, be conducive to thorough, clean discharging, and not easily by the liquid outlet blocking in filter plate material cavity; Set up between screen cloth in filter plate material cavity and filter plate material cavity and define liquid specific passing away, while guaranteeing thorough separation of material solid, liquid, effectively isolate material solids further directly to contact with filter plate material cavity, guaranteed that the liquid outlet in filter plate material cavity is unblocked all the time;
3. set up supporting filter cloth regeneration mechanism corresponding to filter cloth mechanism, this mechanism cleans the filter cloth after material Separation of Solid and Liquid, regenerates, thoroughly, reliably, effectively remove the material solids particle be attached on filter cloth, ensure the air penetrability of filter cloth, extend the service life of filter cloth;
4. filter plate adopts sandwich, sandwich metal ribs flaggy can make the plastic layer of both sides effectively be bonded to one, and significantly can improve the structural strength of filter plate, the bulk strength of filter plate is high, bear higher extruding force for a long time and fracture phenomena can not occur, safeguard, replacement frequency is low, long service life, effectively reduce production cost, further increase enterprise's productivity effect;
5. the barrier film on pressing plate adopts flexible rubber to make, it bears pressure is 25 ~ 30MPa, make in the extrusion process of material, pressing plate can bear larger extruding force, and then the material in material cavity being carried out to the extruding of high strength, material solids moisture content shaping in material cavity is greatly reduced, and compares with PBT barrier film, the material solids moisture content extruded under equal process conditions is at least reduced by 10 ~ 15%, and then the solid-liquid of material is thoroughly separated;
6. be provided with respectively in the end, two ends of pressing plate and filter plate and draw latch structure, after the solid, liquid extruding separation of material, in the process of carrying out the taking-up of the material solids in material cavity, only need disposable tension action, all pressing plates, the pulling open of filter plate can be realized, be similar to " domino effect ", improve operating efficiency, alleviate labor strength, practical;
7. in frame, set up helical spring material removal mechanism, under the effect of vibration power, by helical spring by vibration passing to corresponding pressing plate or filter plate, thus make the material that pressing plate or filter plate adhere to thoroughly be shaken off, remove, this material removal mechanism can not affect structural strength and the mechanical performance of seperator, the material of suitable various performance is removed, and elimination effect is thorough.
In sum, the present invention have reasonable in design, structural strength is high, easy to operate, Separation of Solid and Liquid is thorough, separative efficiency is high, easy to clean, long service life, frequency of maintenance are low, reliability is high, the feature such as practical, is conducive to the productivity effect of significantly enterprise.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is a kind of structural representation of the present invention.
Fig. 2 is a kind of structural representation of Fig. 1 medial end portions pressing plate.
Fig. 3 be Fig. 2 look up direction cross sectional representation.
Fig. 4 is the side-looking direction cross sectional representation of Fig. 2.
Fig. 5 is a kind of structural representation of intermediate press plate in Fig. 1.
Fig. 6 be Fig. 5 look up direction cross sectional representation.
Fig. 7 is the side-looking direction cross sectional representation of Fig. 5.
Fig. 8 is a kind of structural representation of filter plate in Fig. 1.
Fig. 9 be Fig. 8 look up direction cross sectional representation.
Figure 10 is the side-looking direction cross sectional representation of Fig. 8.
Figure 11 is a kind of structural representation of the metal ribs flaggy arranged in the plate body of Fig. 8.
Figure 12 Shi Tu1Zhong Pushpulll locking mechanism pushes view open.
The locking state schematic diagram of Figure 13 Shi Tu1Zhong Pushpulll locking mechanism.
Code name implication in figure: 1-frame; 1-1-slide rail; 1-2-chute; 2-end pressing plate; 2-1,3-1,4-1-upper lug; 2-2,3-2,4-2-lower lug; 2-3,3-3,4-3-pulley support; 2-4,3-4,4-4-pulley; 2-5,4-5-charging hole; 2-6,4-6-water inlet; 2-7,4-7-barrier film; 2-8,4-8-pressing plate material cavity; 3-filter plate; 3-5-filtrate channel; 3-6-inlet opening; 3-7-filter plate material cavity; 3-8-screen cloth; 3-9-metal ribs flaggy; 3-10-reinforcement connecting hole; 4-intermediate press plate; 5-feeding-passage; 6-tapping channel; 7-1-locking cylinder; 7-2-latching ram bar; 7-3-push cylinder; 7-4-push-and-pull piston rod; 7-5-pin; 8-1-filter cloth regeneration frame; 8-2-nozzle; 8-3-scraper plate; 9-1-filter cloth reel; 9-2-carrying roller; 9-3-filter cloth; 10-pressure intake tunnel.
Detailed description of the invention
See Fig. 1: the present invention includes frame 1 and the end pressing plate 2 be arranged in frame 1, filter plate 3, intermediate press plate 4, Pushpulll locking mechanism, filter cloth mechanism, filter cloth regeneration mechanism, material removal mechanism (not shown).With reference to the accompanying drawings former components and mechanism are elaborated below.
See Fig. 1: frame 1 is formed primarily of the column (column usually often held is two, is connected between these two by buttress brace) at two ends and the slide rail 1-1 be fixed on along its length between the column of two ends, and slide rail 1-1 is provided with chute 1-2.Crossbearer (not shown) is provided with in the below of slide rail 1-1.In order to increase the intensity of frame 1, can consider to set up middle standing pillar in the middle of slide rail 1-1.
See Fig. 1: pressing plate is divided into end pressing plate 2 and intermediate press plate 4.
See Fig. 2 to Fig. 4: wherein, end pressing plate 2 is slidedly assemblied on the slide rail 1-1 of frame 1 by the pulley 2-4 that the pulley support 2-3 below lug 2-1 on two ends connects, and end pressing plate 2 is in the end positions of frame 1.The inner surface (face towards intermediate press plate 4) of end pressing plate 2 is provided with the pressing plate material cavity 2-8 of indent, in pressing plate material cavity 2-8, be provided with the barrier film 2-7(barrier film 2-7 surrounding having water inlet 2-6 bottom surrounding sealing be only connected in the plate body surrounding raised profile of end pressing plate 2 by the seal parts such as bolt, fluid sealant), this barrier film 2-7 adopts flexible rubber to make, such as butyl rubbers etc., what it was maximum bears pressure is 25 ~ 30MPa.The end face top, plate body two ends of end pressing plate 2 is respectively equipped with lug 2-1, end face bottom, two ends is respectively equipped with lower lug 2-2; Upper lug 2-1 is provided with feeding-passage 5, and this feeding-passage 5 is the slot of 5 ~ 10mm*40 ~ 60mm by this charging hole of the charging hole 2-5(2-5 be arranged on end pressing plate 2, such as 8mm*50mm) communicate with pressing plate material cavity 2-8; Lower lug 2-2 is provided with tapping channel 6; The centre position, bottom of end pressing plate 2 is provided with pressure intake tunnel 10, and this pressure intake tunnel 10 communicates with the water inlet 2-6 of barrier film 2-7.
See Fig. 5 to Fig. 7: intermediate press plate 4 is slidedly assemblied on the slide rail 1-1 of frame 1 by the pulley 4-4 that the pulley support 4-3 below lug 4-1 on two ends connects, intermediate press plate 4 is between the end pressing plate 2 at frame 1 two ends.Other structure of intermediate press plate 4 is identical with the structure of end pressing plate 2, and difference is, the both side surface of intermediate press plate 4 is equipped with the pressing plate material cavity 4-8 of indent, is provided with the barrier film 4-7 independent of opposite side surface in every side guide material cavity 4-8.Namely the both side surface of intermediate press plate 4 is respectively equipped with the pressing plate material cavity 4-8 of indent, in pressing plate material cavity 4-8, be provided with the barrier film 4-7(barrier film 4-7 surrounding having water inlet 4-6 bottom surrounding sealing be only connected in the plate body surrounding raised profile of intermediate press plate 4 by the seal parts such as bolt, fluid sealant), this barrier film 4-7 adopts flexible rubber to make, such as butyl rubbers etc., what it was maximum bears pressure is 25 ~ 30MPa.The end face top, plate body two ends of intermediate press plate 4 is respectively equipped with lug 4-2, end face bottom, two ends is respectively equipped with lower lug 4-3; Upper lug 4-1 is provided with feeding-passage 5, this feeding-passage 5 is corresponding with the feeding-passage 5 on the upper lug 2-1 of end pressing plate 2, the upper lug 4-1 upper feeding passage 5 of intermediate press plate 4 is the slot of 5 ~ 10mm*40 ~ 60mm by this charging hole of the charging hole 4-5(4-5 be arranged on intermediate press plate 4, such as 8mm*50mm) communicate with pressing plate material cavity 4-8; Lower lug 4-2 is provided with tapping channel 6, and this tapping channel 6 is corresponding with the tapping channel 6 on the lower lug 2-2 of end pressing plate 2; The centre position, bottom of intermediate press plate 4 is provided with pressure intake tunnel 10, and this pressure intake tunnel 10 is corresponding with the pressure intake tunnel 10 on end pressing plate 2, and the pressure intake tunnel 10 on intermediate press plate 4 communicates with the water inlet 4-6 of barrier film 4-7.
See Fig. 8 to Figure 11: filter plate 3 is slidedly assemblied on the slide rail 1-1 of frame 1 by the pulley 3-4 that the pulley support 3-3 below lug 3-1 on two ends connects, filter plate 3 and pressing plate form alternate layout, namely be provided with filter plate 3 between end pressing plate 2 and intermediate press plate 4, between adjacent intermediate press plate 4, be also provided with filter plate 3.Filter plate 3 is provided with the material cavity of indent towards the face of pressing plate, because the both side surface of filter plate 3 is all formed in opposite directions with pressing plate, so be provided with the filter plate material cavity 3-7 of indent at every side surface of filter plate 3, filter plate 3 practise physiognomy with pressing plate on material cavity be combined into the cavity of an overall storage material.Inlet opening 3-6 is provided with in filter plate material cavity 3-7, this inlet opening 3-6 is arranged in bottom and the sidepiece of filter plate material cavity 3-7, inlet opening 3-6 communicates with the filtrate channel 3-5 be arranged in filter plate 3, the filtrate channel 3-5 at filter plate 3 two ends communicates with the tapping channel 6 on lug 3-2 under this end respectively, can know through aforementioned description and know, the filtrate channel 3-5 that filter plate 3 is often held is arranged along the longitudinal and transverse direction of filter plate 3 raised profile, and the filtrate channel 3-5 in both direction is in the angle place Correspondent of filter plate 3; In order to prevent filtrate channel 3-5 from blocking, the diameter range of filtrate channel 3-5 is 8 ~ 15mm, such as 9mm, 13mm or 15mm etc.The end face top, plate body two ends of filter plate 3 is respectively equipped with lug 3-1, end face bottom, two ends is respectively equipped with lower lug 3-2, and upper lug 3-1 is provided with feeding-passage 5, and this feeding-passage 5 is corresponding with the feeding-passage 5 on the upper lug of pressing plate; Lower lug 3-2 is provided with tapping channel 6, and this tapping channel 6 is corresponding with the tapping channel 6 on the lower lug of pressing plate; The centre position, bottom of filter plate 3 is provided with pressure intake tunnel 10, and this pressure intake tunnel 10 is corresponding with the pressure intake tunnel 10 on pressing plate.In order to improve the solid-liquid separation efficiency of material and guarantee that filtrate outlet is unimpeded all the time, in the filter plate material cavity 3-7 of aforementioned filter plate 3, be placed with the screen cloth 3-8 similar with filter plate material cavity 3-7 area, the gap formed before this screen cloth 3-8 and filter plate material cavity 3-7 constitutes filtrate designated lane.The plate body of aforementioned filter plate 3 is formed primarily of the plastic layer of both sides and the metal ribs flaggy 3-9 of centre, and metal ribs flaggy 3-9 is provided with the reinforcement connecting hole 3-10 of multiple through hole shape, by strengthening connecting hole 3-10, the plastic layer of both sides is bonded together.
Feeding-passage 5 end that above-mentioned all pressing plates and filter plate 3 are formed is connected with feed pipe, feed pipe is provided with water inlet, air inlet, material inlet and sewage draining exit etc., water, gas, material etc. are entered in the feeding-passage 5 that all pressing plates and filter plate 3 form by feed pipe, then by feeding-passage 5 the charging hole that lead to enter in the material cavity of correspondence.Tapping channel 6 end that all pressing plates and filter plate 3 are formed is connected with discharge pipe, discharge pipe is provided with liquid outlet and washes out mouth etc., the tapping channel 6 that isolated liquid and gas etc. are consisted of all pressing plates and filter plate 3 is discharged, then drains into discharge by discharge pipe.Pressure intake tunnel 10 end that all pressing plates and filter plate 3 are formed is connected with pressure inlet channel, pressure inlet channel is used for Bonding pressure water, pressure inlet channel is provided with choke valve etc., press water enters in pressure intake tunnel 10 by pressure inlet channel, again by pressure intake tunnel 10 the water inlet that leads to enter in corresponding pressing plate barrier film, make barrier film at the material intraluminal inflation at place, extruding is formed to the material in material cavity, liquid in material is extruded, liquid is discharged by corresponding duct, and then the solid realizing material is thoroughly separated with liquid.
See Figure 12 and Figure 13: Pushpulll locking mechanism is formed primarily of locking cylinder 7-1, push cylinder 7-3 and pin 7-5.Locking cylinder 7-1 is fixed on one end column of frame 1 by connectors such as bolts, the latching ram bar 7-2 of locking cylinder 7-1 is connected with end pressing plate 2 lateral surface (opposing in the face with barrier film 2-7) being positioned at this end of frame 1, under the control processed of control system, latching ram bar 7-2 pushes away, draw connected end pressing plate 2.Push cylinder 7-3 is fixed on the slide rail 1-1 in frame 1 by connectors such as bolts, the push-and-pull piston rod 7-4 of push cylinder 7-3 is connected with the pin 7-5 in the chute 1-2 being placed in frame slide rail 1-1, this pin 7-5 is in outside the end pressing plate 2 of the other end in frame 1 (that one end away from locking cylinder 7-1), like this, push-and-pull piston rod 7-4 towards must with latching ram bar 7-2 towards consistent, under the control processed of control system, push-and-pull piston rod 7-4 is pushed away by pin 7-5, zoom out that end, one end pressing plate 2 from locking cylinder 7-1, its slide rail 1-1 along frame 1 is slided, and then realize locking all pressing plates in frame 1 and filter plate 3 under the cooperation of locking cylinder 7-1, open.
See Fig. 1: filter cloth mechanism is formed primarily of filter cloth reel 9-1, carrying roller 9-2 and filter cloth 9-3.Filter cloth reel 9-1 is two, is supported on the top of two pieces of end pressing plates 2 respectively by support, and the two ends of filter cloth 9-3 roll by two filter cloth reel 9-1 respectively.Carrying roller 9-2 is multiple, these carrying rollers 9-2 is fixed on bottom, the top of filter plate 3 and intermediate press plate 4 in alternate mode by support, namely filter cloth reel 9-1 is supported on the top of end pressing plate 2, so support supporting carrier roller 9-2 should be passed through bottom the filter plate 3 of end pressing plate 2, in like manner, support supporting carrier roller 9-2 should be passed through, in this way until all filter plates 3 and pressing plate supporting carrier roller 9-2 respectively near intermediate press plate 4 top of this filter plate 3.Between alternate pressing plate and filter plate 3, " in a zigzag " namely filter cloth 9-3 is clipped between adjacent pressing plate and filter plate 3 filter cloth 9-3 around cloth.
See Fig. 1: filter cloth regeneration mechanism is formed primarily of filter cloth regeneration frame 8-1, nozzle 8-2, scraper plate 8-3.Filter cloth regeneration frame 8-1 is multiple, and each filter cloth regeneration frame 8-1 connects with water source respectively, and filter cloth regeneration frame 8-1 is suspended at the top of filter plate 3 by support (as hydraulic cylinder etc.), just in time corresponding " V " shape opening portion formed at filter plate 3 both sides filter cloth 9-3.Nozzle 8-2 is several, these nozzles 8-2 respectively correspondence is arranged on filter cloth regeneration frame 8-1, and lead to the water liquid phase in filter cloth regeneration frame 8-1, in order to realize good cleaning and regeneration effect, nozzle 8-2 on filter cloth regeneration frame 8-1 lines up two rows, angle between two rows is about 70 ~ 80 ° and often arranges corresponding side filter cloth 9-3, and the water spray end of each nozzle 8-2 can be considered to be designed to " duck mouth " structure, namely flat-shaped.How secondary scraper plate 8-3 is, each secondary scraper plate 8-3 is separately fixed at pressing plate top, and the outer end of scraper plate 8-3 extend horizontally away, and the filter cloth 9-3 supported with carrying roller 9-2 is formed and contacts, thus directly strikes off the impurity such as the material solids particle be attached on filter cloth 9-3.
Latch structure (not shown) is drawn to form primarily of the bayonet socket be arranged on adjacent pressing plates and filter plate and pin buckle.The two ends end face of last plate body (with direction, pin 7-5 place for benchmark) arranges bayonet arrangement respectively, a rear plate body two ends end face is arranged respectively the pin buckle of correspondence position, pin buckle after during use on a plate body snaps onto on the bayonet socket on last plate body, open all pressing plates and filter plate successively, be similar to " domino effect ".Can be known by aforementioned structure and know, except first piece of plate body (i.e. end pressing plate) and tail block plate body (i.e. end pressing plate), the two ends end face of intermediate board body (comprising intermediate press plate and filter plate) should arrange bayonet socket and pin buckle simultaneously, the two ends end face of first piece of plate body only arranges bayonet socket, the two ends end face of tail block plate body only arranges pin buckle.
Material removal mechanism (not shown) is formed primarily of vibration power, spring base, helical spring.Crossbearer is arranged multiple every block pressur plate with being assemblied in frame below the slide rail of frame and filter plate forms spring base one to one.Helical spring quantity is corresponding consistent with spring base, and helical spring one end is connected on spring base, and the other end is connected on pressing plate corresponding to this spring base or filter plate.Vibration power (such as motor export) directly or indirectly (by crossbearer etc.) act on spring base, again by spring base by vibration passing to helical spring, helical spring passes to connected plate body after vibration being amplified, and shakes off to be attached to the material on plate body with this.
Claims (8)
1. a material solid-liquid separating machine, is characterized in that, described solid-liquid separating machine comprises:
-frame (1), described frame (1) primarily of two ends column and be fixed on slide rail (1-1) between the column of two ends and form, slide rail (1-1) is provided with chute (1-2);
-pressing plate, described pressing plate is divided into end pressing plate (2) and intermediate press plate (4), they are slidedly assemblied on the slide rail (1-1) of frame (1) by the pulley at two ends, the both upper ends thereof of pressing plate is respectively equipped with lug, upper lug is provided with feeding-passage (5), the two ends, bottom of pressing plate are respectively equipped with lower lug, and lower lug is provided with tapping channel (6), and the bottom of pressing plate is provided with pressure intake tunnel (10); Described end pressing plate (2) is provided with the material cavity of indent towards the face of intermediate press plate (4), the two sides of described intermediate press plate (4) are respectively equipped with the material cavity of indent, surrounding sealing is provided with and bottom has the flexible rubber septum of water inlet in the material cavity of pressing plate, the water inlet of pressing plate communicates with pressure intake tunnel (10), and the material cavity of pressing plate communicates with feeding-passage (5);
-filter plate (3), described filter plate (3) is slidedly assemblied on frame (1) slide rail (1-1) between adjacent pressing plates by the pulley (3-4) at two ends, the both upper ends thereof of filter plate (3) is respectively equipped with lug (3-1), upper lug (3-1) is provided with feeding-passage (5), the two ends, bottom of filter plate (3) are respectively equipped with lower lug (3-2), lower lug (3-2) is provided with tapping channel (6), and the bottom of filter plate (3) is provided with pressure intake tunnel (10); Described filter plate (3) is provided with the material cavity of indent towards the face of pressing plate, be provided with the inlet opening (3-6) communicated with tapping channel (6) in filter plate material cavity (3-7);
-Pushpulll locking mechanism, described Pushpulll locking mechanism is formed primarily of locking cylinder (7-1), push cylinder (7-3) and pin (7-5); Described locking cylinder (7-1) is fixed on one end of frame (1), and the latching ram bar (7-2) of locking cylinder (7-1) is connected with the end pressing plate (2) being positioned at frame (1) this end; Described push cylinder (7-3) is fixed in frame (1), the push-and-pull piston rod (7-4) of push cylinder (7-3) is connected with the pin (7-5) in the chute (1-2) being placed in frame slide rail (1-1), this pin (7-5) is in end pressing plate (2) outside of the upper other end of frame (1), push-and-pull piston rod (7-4) towards with latching ram bar (7-2) towards consistent;
-filter cloth mechanism, described filter cloth mechanism is formed primarily of filter cloth reel (9-1), carrying roller (9-2) and filter cloth (9-3); Described filter cloth reel (9-1) is fixed on the top of end pressing plate (2) by support, described carrying roller (9-2) is fixed on bottom, the top of filter plate (3) and intermediate press plate (4) in alternate mode by support, described filter cloth (9-3) between alternate pressing plate and filter plate (3) " in a zigzag " around cloth;
-filter cloth regeneration mechanism, described filter cloth regeneration mechanism is formed primarily of filter cloth regeneration frame (8-1), nozzle (8-2), scraper plate (8-3); Described filter cloth regeneration frame (8-1) by holder suspension filter plate (3) top; described nozzle (8-2) is connected to that filter cloth regeneration frame (8-1) is upper, corresponding filter cloth (9-3) connecting with water source; described scraper plate (8-3) is fixed on pressing plate top, and the outer end of scraper plate (8-3) extend horizontally away;
The pressure intake tunnel (10) of the tapping channel (6) of feeding-passage (5) on described pressing plate and filter plate (3) mutually on corresponding, pressing plate and filter plate (3) mutually on corresponding, pressing plate and filter plate (3) is mutually corresponding; Feeding-passage (5) end that all pressing plates and filter plate (3) are formed is connected with feed pipe, tapping channel (6) end that all pressing plates and filter plate (3) are formed is connected with discharge pipe, and pressure intake tunnel (10) end that all pressing plates and filter plate (3) are formed is connected with pressure inlet channel.
2. material solid-liquid separating machine according to claim 1, is characterized in that, be provided with screen cloth (3-8) in the filter plate material cavity (3-7) of described filter plate (3).
3. material solid-liquid separating machine according to claim 1, it is characterized in that, described filter plate (3) is formed primarily of the plastic layer of both sides and the metal ribs flaggy (3-9) of centre, and metal ribs flaggy (3-9) is provided with the reinforcement connecting hole (3-10) of multiple through hole shape.
4. material solid-liquid separating machine according to claim 1, it is characterized in that, the bottom of described filter plate (3) is provided with the filtrate channel (3-5) communicated with tapping channel (6), and this filtrate channel (3-5) communicates with the inlet opening (3-6) in filter plate material cavity (3-7).
5. material solid-liquid separating machine according to claim 1, it is characterized in that, be provided with the charging hole communicated with feeding-passage (5) in the material cavity of described pressing plate, this charging hole is the slot of 5 ~ 10mm*40 ~ 60mm.
6. material solid-liquid separating machine according to claim 1, it is characterized in that, it is 25 ~ 30MPa that the flexible rubber septum on described pressing plate bears pressure.
7. material solid-liquid separating machine according to claim 1, is characterized in that: the two ends end face of described pressing plate and filter plate (3) being provided with respectively, successively and mutually correspondingly drawing latch structure, opening all pressing plates and filter plate (3) successively by drawing latch structure.
8. material solid-liquid separating machine according to claim 1, it is characterized in that: slide rail (1-1) below of described frame (1) is provided with crossbearer, crossbearer is provided with the spring base that multiple and every block pressur plate and filter plate (3) are corresponding respectively, spring base is connected with helical spring and vibration power, and helical spring upper end is connected on corresponding pressing plate or filter plate.
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| CN201310677189.3A CN103657176B (en) | 2013-12-13 | 2013-12-13 | Solid and liquid separator for materials |
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| CN201310677189.3A CN103657176B (en) | 2013-12-13 | 2013-12-13 | Solid and liquid separator for materials |
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| CN103657176B true CN103657176B (en) | 2015-05-27 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107126734A (en) * | 2017-04-13 | 2017-09-05 | 广州福之源环保科技有限公司 | A kind of dewatering and filtering mud equipment of easy desliming |
| CN106955514A (en) * | 2017-04-13 | 2017-07-18 | 广州福之源环保科技有限公司 | A kind of dewatering and filtering mud equipment |
| CN112221216B (en) * | 2018-06-29 | 2021-11-30 | 邳州市景鹏创业投资有限公司 | Sludge filter pressing device for large-scale municipal sewage treatment plant |
| CN108927526A (en) * | 2018-08-01 | 2018-12-04 | 芜湖市昌瑞金属粉末有限公司 | Discharge mechanism is used in a kind of dehydration of metal powder |
| CN109260790B (en) * | 2018-11-21 | 2021-03-19 | 山东药品食品职业学院 | Plate-frame filter press |
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