A kind of desalinization Treatment of Sludge filter press
Technical field
The utility model relates to a kind of desalinization Treatment of Sludge filter press, specifically a kind of desalinization Treatment of Sludge program controlled automatic diaphragm filter press.
Background technology
Desalinization also claims " seawater desalination ", namely removes salinity in seawater to obtain the technical process of fresh water.Desalinization is the increment technique of increasing income that realizes the water resource utilization, can increase the fresh water total amount, and is not subjected to space-time and climatic effect.A large-scale desalinization project very complicated system engineering often.With regard to main processes, comprise sea water preprocessing, desalinization Treatment of Sludge, desalination, desalination water post processing etc.In desalting process, produce a large amount of mud.According to " GB18918-2002 urban wastewater treatment firm pollutant emission standard ", require: mud should carry out stabilization processes, after stabilization processes, should reach moisture content (%)<65.So Treatment of Sludge is the important component part of desalination treatment system, must fully be paid attention to.The purpose of Treatment of Sludge is to make mud decrement, stable, innoxious and comprehensive utilization.Normally used cell process process has: concentrated, stable, sludge conditioning, mechanical sludge dewatering.
Mechanical sludge dewatering is to using the pressure differential on filter medium two sides as motive force, makes sludge water content be forced through filter medium, forms filtrate; And solid particle is trapped within on medium, forms filter cake, thereby reaches the purpose of dehydration.Dewatering has vacuum suction filter method, filter press technique and centrifugal process etc.Vacuum filtering and dewatering application at present is less, and the machinery of use is called vacuum filter, can be used for the dehydration of primary deposition mud after pretreatment, chemical sludge and digested sludge etc.The characteristics of vacuum filter dehydration are to produce continuously, and stable, operation is more complicated, and operating cost is higher; The motive force of dewatering in centrifugal dehydration is centrifugal force, promotion to as if solid phase, the size of centrifugal force can be controlled, even several ten thousand times of the large hundred times of force of gravity, therefore the effect of dehydration is also than concentrated good.But the centrifuge continued operation, the workplace sanitary condition is good, and floor space is little.But power consumption is large, and noise is large; Filter-press dehydration adopts plate and frame filter press, is widely used in the industry of the various Separation of Solid and Liquid such as chemical industry, pharmacy, dyestuff, metallurgy, coal separation and sewage disposal.Its simple structure, filtered driving force is large, is applicable to various mud, can meet " GB18918-2002 urban wastewater treatment firm pollutant emission standard " requirement, is the capital equipment in Separation of Solid and Liquid.But conventional plate and frame filter press can't meet the particular surroundings of Seawater, for the filter press of desalinization, need to meet himself special requirement.In order to overcome the deficiencies in the prior art, be necessary to develop the filter press that meets the desalinization specific (special) requirements.
Summary of the invention
In order to fill up the blank of existing filter press technology, the utility model provides a kind of desalinization Treatment of Sludge program controlled automatic diaphragm filter press, and this filter press meets in " GB18918-2002 urban wastewater treatment firm pollutant emission standard " mud and carries out moisture content (%)<65 requirement after stabilization processes; Solved the endurance issues of equipment and material in the corrosive environment of sea water; Solved the corrosion-resistant and cleaning problems of corrosive environment of sea water lower pulling plate cart slideway; Solved filter cloth seawater corrosion resistance problem; Solved filter cloth automatic washing problem; While having solved the filter cake discharging, be difficult to the problem of coming off; When having solved Filter Press or having cleaned filter cloth, filter leakage or the filter cloth cleaning fluid problem of trickling everywhere.
The technical scheme that its technical problem that solves the utility model adopts is: for achieving the above object, a kind of desalinization Treatment of Sludge that the utility model provides with the program controlled automatic diaphragm filter press by rack section, automatic pulling plate part, membrane filtration part, Hydraulic Station part, electric control box part, turnover panel part, filter cloth high-pressure wash part with bend a part and form.Because filter press is inner, outside all is in the corrosive properly media environment, body and internal material are had to corrosivity.For improving the filter press durability, with the contacted metalwork of seawater or employing 316L stainless steel material, or adopt the outer solidifying anti-corrosion material of cyanogen that is coated with to do preservative treatment.Nonmetallic materials adopt the material of the seawater corrosion resistances such as polypropylene, FRP fiberglass reinforced plastics, second the third copolymerization engineering plastics, UPVC and EPDM rubber.
1, rack section: frame is the basis of complete equipment, and it is mainly used in supporting filter mechanism and drawing-plate mechanism, by thrust plate, pressure strip, support, cylinder body and girder etc., is connected to form.Support the girder of filter mechanism, its material is the 16Mn steel plate, and thrust plate, pressure strip and support all adopt Ductile Iron Casting or Fine Steel Casting iron plate to be welded, and cylinder body adopts the seamless steel pipe processing and manufacturing.In order to guarantee the endurance issues of equipment and material in corrosive environment of sea water.Girder upper surface and the inboard 2 millimeters thick 316L stainless sheet steels that adopt cover, and thrust plate, pressure strip, support and cylinder body surface adopt the solidifying anti-corrosion material of cyanogen to do preservative treatment.During equipment work operation, the piston rod on cylinder body promotes pressure strip, the filter plate between pressure strip and thrust plate, diaphragm plate and filter medium is compressed, to guarantee in filter chamber, carrying out pressure filtration with the filter pulp of certain pressure.
2, automatic pulling plate part: plate drawing system is comprised of hydraulic motor, pulling car, sprocket wheel, chain etc., under the control of PLC, hydraulic motor rotates, by the chain-driving pulling car, complete and get the arm-tie action, can control at any time advancing in the arm-tie process, stop, backward movement, to guarantee carrying out smoothly of discharging.For solution corrosive environment of sea water lower pulling plate cart slideway is corrosion-resistant and cleaning problems, 75mm X50mm X4mm square tube section that the outer painting of this design employing cyanogen coagulates anti-corrosion material is as slideway, and the solidifying anti-corrosion material of cyanogen can guarantee slideway outer surface seawater corrosion resistance.Chain slides in square tube, material can't enter the slideway the inside and guarantee that slideway is clean.
3, membrane filtration part: to be partly proper alignment form at the filter plate on girder, diaphragm plate and the filter medium that is clipped between filter plate, diaphragm plate membrane filtration.Filter plate and diaphragm plate are mainly to select high-quality RPP compacting to form, and polypropylene material has seawater corrosion resistance, the characteristics such as withstand voltage, heat-resisting, nontoxic.Filter while starting, filter pulp is under the promotion of feed pump, charging aperture through thrust plate enters in each filter chamber, filter pulp is carried out Separation of Solid and Liquid by the pressure that feed pump produces, effect due to filter medium-high-strength PP polypropylene fibre filter cloth, solid is stayed in filter chamber and formed filter cake, filtrate is discharged by water nozzle or liquid valve.That high-strength PP polypropylene fibre filter cloth has is fire-retardant, uvioresistant, high-strength, anti-aging, acid and alkali-resistance, wear-resisting, seawater corrosion resistance, the advantage such as non-hygroscopic.If filter cake needs washing, can pass into washings by the washing mouth on thrust plate, filter cake is washed; If need the filter cake that moisture content is lower, can pass into compressed air from the washing mouth, see through cake layer, squeeze out a part of moisture content in filter cake.Owing to being furnished with diaphragm plate, can pass into compressed air by the air inlet on the barrier film liner plate, the squeezing filter cake, further reduce the moisture content of filter cake, meet in " GB18918-2002 urban wastewater treatment firm pollutant emission standards " mud and carry out moisture content (%)<65 requirement after stabilization processes.
4, Hydraulic Station part: hydraulic part is the power set that main frame completes exercises, under the effect of electric control system, by oil cylinder, motor, oil pump and Hydraulic Elements, completes various work.Automatic impaction, automatic compensation be can realize, automatically arm-tie, automatically unloading and the function such as automatically unclamp got.
5, electric control box part: electric control system is the control centre of whole system, and it mainly is comprised of electrical control cubicles, PLC cyclelog, fuse, air switch, auxiliary reclay, moulded case circuit breaker and power supply indicator etc.The automatic discharging process of automatic pressure filter can be divided into pressure release, unclamp, gets the work such as plate, arm-tie, compression, pressurize and ftercompction, and the conversion of its duty completes by the conversion of the limit switch of the inner corresponding timer of PLC, counter, auxiliary reclay and PLC outside, pressure switch, electro connecting pressure gauge etc.
6, turnover panel part: turnover panel by motor, connecting rod, connect liquid level plate, supporting leg and self-contained bearing seat etc. and form.When turnover panel has solved Filter Press or has cleaned filter cloth, filter leakage or the filter cloth cleaning fluid problem of trickling everywhere, filtrate can flow to connecing on the liquid level plate of turnover panel by the free flow water nozzle when Filter Press, connect the liquid level plate and adopt 2 millimeters thick 316L stainless steel material seawater corrosion resistances, by 8 °, the inclination angle liquid level plate that connects banking, filtrate importing is connect to liquid bath, and be discharged into the place of appointment, at this moment turnover panel is in closed condition; After filtering end, connect the liquid level plate and overturn downwards, open under the promotion that drives oil cylinder, at this moment, the filter plate below forms unobstructed space, and filter press enters the cake discharge state, and the filter cake removal is complete, connect the liquid plate and under the effect that drives oil cylinder, complete closure again, get back to and connect liquid status.
7, filter cloth high-pressure wash part: filter cloth cleaning device is the filter cloth on-line auto-cleaning device that wraps up on filter press filter board, diaphragm plate.This device solves filter cloth automatic washing problem.In use for some time, filter cloth there will be the symptom of obstruction to filter press, and this device cleans filter cloth automatically by water under high pressure, thereby strengthens the rate of filtration of filter cloth, extends the service life of filter cloth.Traditional filter cloth cleans to adopt removes rear unified method of cleaning by random filter cloth, and the method is time-consuming, and labour intensity is large again.And filter cloth is low because of cleaning pressure, poor flatness, and cleaning performance is also undesirable.This filter cloth cleaning device adopts the overhead water flushing mechanism, fluid motor-driven motor driving wheel by chain the transmission of power of a stable drive ratio to the main shaft large drive wheel, the main shaft large drive wheel drives the main shaft rotation, and the little drive of main shaft drive main shaft of rotation is given the washing main driving wheel transmission of power of one stable drive ratio by chain.Simultaneously the arm-tie driving wheel on main shaft by chain the transmission of power of a stable drive ratio to arm-tie drive and arm-tie sprocket wheel.Make like this filter cloth cleaning device and automatic pulling plate system share a hydraulic motor and realize synchronous operation, simple in structure, safeguard convenient.Filter cloth cleaning device mainly is comprised of cleaning device walking beam, water inlet pipe, washing pipe, lowering or hoisting gear, running gear, spacing electric-control system six major parts.Be installed on the wiper mechanism on filter press top, utilize water under high pressure to be assigned to several nozzles, then by the walking of cleaning device and the automatic pulling plate system of lowering or hoisting gear and filter press, jointly complete being arranged on the cleaning one by one of the filter cloth on filter plate.Automatically the critical piece of filter cloth cleaning device all adopts corrosion protection design, and nozzle and washing pipe all adopt the 316L material, have both met requirement for anticorrosion, have guaranteed again service life.
8, bend a part: bending a device is the automatic jittering device of parcel filter cloth on filter press filter board.This device solves be difficult to the problem of coming off during the filter cake discharging.Because the desalinization sludge filter cake is more sticky, on filter cloth, be not easy to come off, bend a device by utilizing the elastic force of spring, make filter cloth shake repeatedly in the arm-tie process, thereby the filter cake that makes to be bonded at above filter cloth comes off better.This device adopts brace and connecting rod framework, supporting rod and elasticity part, consists of, and with the automatic pulling plate system synchronization, moves.Supporting rod mainly is comprised of varicose arm seat and bending and stretching arm, all adopts second the third copolymerization engineering plastics to make, and the varicose arm seat is fixed in above the side of filter plate, and main and bending and stretching arm is connected together, and plays the effect of supporting bending and stretching arm.One end of bending and stretching arm is connected with the varicose arm seat, and the other end and bearing pin are nested.Getting in arm-tie, it realizes that one from opening up into closed process.Elasticity part is comprised of long and short filter cloth suspension rod, spring and bearing pin, in discharge process get arm-tie the time, due to the elasticity part dilatation, realize that filter cloth shakes repeatedly, make to be bonded at the material fast-falling on filter cloth, reach filter press discharging purpose.Long and short filter cloth suspension rod adopts 316L stainless-steel seamless pipe material, and it is linked up with mutually with the other end of spring, is applied in the jack of filter cloth, and spring and filter cloth closely are connected together.
The beneficial effects of the utility model are: relate to a kind of desalinization Treatment of Sludge program controlled automatic diaphragm filter press, this filter press meets in " GB18918-2002 urban wastewater treatment firm pollutant emission standard " mud and carries out moisture content (%)<65 requirement after stabilization processes; Solved the endurance issues of equipment and material in the corrosive environment of sea water; Solved the corrosion-resistant and cleaning problems of corrosive environment of sea water lower pulling plate cart slideway; Solved filter cloth seawater corrosion resistance problem; Solved filter cloth automatic washing problem; While having solved the filter cake discharging, be difficult to the problem of coming off; When having solved Filter Press or having cleaned filter cloth, filter leakage or the filter cloth cleaning fluid problem of trickling everywhere.
The accompanying drawing explanation
Below in conjunction with drawings and embodiments, the utility model is further illustrated.
Fig. 1 is the utility model master TV structure schematic diagram.
Fig. 2 is the utility model side-looking structural representation.
Fig. 3 is the local enlarged diagram of the utility model.
in figure 1, Hydraulic Station part 2, electric control box part 3, thrust plate 4, pressure strip 5, support 6, cylinder body 7, girder 8, bending and stretching arm 9, 316L stainless sheet steel 10, filter plate 11, diaphragm plate 12, hydraulic motor 13, pulling car 14, sprocket wheel 15, chain 16, pulling car slideway 17, charging aperture 18, filter cloth 19, suspension rod 20, bearing pin 21, motor 22, connecting rod 23, connect liquid level plate 24, supporting leg 25, bearing block 26, connect liquid bath 27, walking beam 28, water inlet pipe 29, washing pipe 30, lowering or hoisting gear 31, running gear 32, nozzle 33, spring 34, varicose arm seat 35, motor driving wheel 36, arm-tie sprocket wheel 37, arm-tie drive 38, arm-tie driving wheel 39, main shaft large drive wheel 40, main shaft brief biography driving wheel 41, the washing main driving wheel
The specific embodiment
As shown in the figure: a kind of desalinization Treatment of Sludge with the program controlled automatic diaphragm filter press by rack section, automatic pulling plate part, membrane filtration part, Hydraulic Station part (1), electric control box part (2), turnover panel part, filter cloth high-pressure wash part with bend a part and form.Because filter press is inner, outside all is in the corrosive properly media environment, body and internal material are had to corrosivity.For improving the filter press durability, with the contacted metalwork of seawater or employing 316L stainless steel material, or adopt the outer solidifying anti-corrosion material of cyanogen that is coated with to do preservative treatment.Nonmetallic materials adopt the material of the seawater corrosion resistances such as polypropylene, FRP fiberglass reinforced plastics, second the third copolymerization engineering plastics, UPVC and EPDM rubber.
1, rack section: frame is the basis of complete equipment, and it is mainly used in supporting filter mechanism and drawing-plate mechanism, by thrust plate (3), pressure strip (4), support (5), cylinder body (6) and girder (7) etc., is connected to form.Support the girder (7) of filter mechanism, its material is the 16Mn steel plate, thrust plate (3), pressure strip (4) and support (5) all adopt Ductile Iron Casting or Fine Steel Casting iron plate to be welded, and cylinder body (6) adopts the seamless steel pipe processing and manufacturing.In order to guarantee the endurance issues of equipment and material in corrosive environment of sea water.Girder (7) upper surface and the inboard 2 millimeters thick 316L stainless sheet steels (9) that adopt cover, and thrust plate (3), pressure strip (4), support (5) and cylinder body (6) surface adopt the solidifying anti-corrosion material of cyanogen to do preservative treatment.During equipment work operation, piston rod on cylinder body (6) promotes pressure strip (4), filter plate (10), diaphragm plate (11) and the filter medium that will be positioned between pressure strip (4) and thrust plate (3) compress, to guarantee in filter chamber, carrying out pressure filtration with the filter pulp of certain pressure.
2, automatic pulling plate part: plate drawing system is comprised of hydraulic motor (12), pulling car (13), sprocket wheel (14), chain (15) etc., under the control of PLC, hydraulic motor (12) rotates, by chain (15) drive pulling car (13), complete and get the arm-tie action, can control at any time advancing in the arm-tie process, stop, backward movement, to guarantee carrying out smoothly of discharging.For solution corrosive environment of sea water lower pulling plate cart slideway (16) is corrosion-resistant and cleaning problems, this design adopts the outer 75mm X50mm X4mm square tube section that is coated with the solidifying anti-corrosion material of cyanogen as slideway (16), and the solidifying anti-corrosion material of cyanogen can guarantee slideway outer surface seawater corrosion resistance.Chain slides in square tube, material can't enter the slideway the inside and guarantee that slideway is clean.
3, membrane filtration part: this part be proper alignment on girder (7) filter plate (10), diaphragm plate (11) and be clipped in filter plate, the filter medium between diaphragm plate forms.Filter plate (10) and diaphragm plate (11) are mainly to select high-quality RPP compacting to form, and polypropylene material has seawater corrosion resistance, the characteristics such as withstand voltage, heat-resisting, nontoxic.Filter while starting, filter pulp is under the promotion of feed pump, charging aperture (17) through thrust plate (3) enters in each filter chamber, filter pulp is carried out Separation of Solid and Liquid by the pressure that feed pump produces, effect due to filter medium-high-strength PP polypropylene fibre filter cloth (18), solid is stayed in filter chamber and formed filter cake, filtrate is discharged by water nozzle or liquid valve.That high-strength PP polypropylene fibre filter cloth (18) has is fire-retardant, uvioresistant, high-strength, anti-aging, acid and alkali-resistance, wear-resisting, seawater corrosion resistance, the advantage such as non-hygroscopic.If filter cake needs washing, can pass into washings by the washing mouth on thrust plate (3), filter cake is washed; If need the filter cake that moisture content is lower, can pass into compressed air from the washing mouth, see through cake layer, squeeze out a part of moisture content in filter cake.Owing to being furnished with diaphragm plate (11), can pass into compressed air by the air inlet on the barrier film liner plate, the squeezing filter cake, further reduce the moisture content of filter cake, meet in " GB18918-2002 urban wastewater treatment firm pollutant emission standard " mud and carry out moisture content (%)<65 requirement after stabilization processes.
4, Hydraulic Station part (1): this part is the power set that main frame completes exercises, under the effect of electric control system, by oil cylinder, motor, oil pump and Hydraulic Elements, completes various work.Automatic impaction, automatic compensation be can realize, automatically arm-tie, automatically unloading and the function such as automatically unclamp got.
5, electric control box part (2): electric control system is the control centre of whole system, and it mainly is comprised of electrical control cubicles, PLC cyclelog, fuse, air switch, auxiliary reclay, moulded case circuit breaker and power supply indicator etc.The automatic discharging process of automatic pressure filter can be divided into pressure release, unclamp, gets the work such as plate, arm-tie, compression, pressurize and ftercompction, and the conversion of its duty completes by the conversion of the limit switch of the inner corresponding timer of PLC, counter, auxiliary reclay and PLC outside, pressure switch, electro connecting pressure gauge etc.
6, turnover panel part: turnover panel by motor (21), connecting rod (22), connect liquid level plate (23), supporting leg (24) and self-contained bearing seat (25) etc. and form.When turnover panel has solved Filter Press or has cleaned filter cloth, filter leakage or the filter cloth cleaning fluid problem of trickling everywhere, filtrate can flow to connecing on liquid level plate (23) of turnover panel by the free flow water nozzle when Filter Press, connect liquid level plate (23) and adopt 2 millimeters thick 316L stainless steel material seawater corrosion resistances, by 8 °, the inclination angle liquid level plate (23) that connects banking, filtrate importing is connect to liquid bath (26), and be discharged into the place of appointment, at this moment turnover panel is in closed condition; After filtering end, connecing liquid level plate (23) overturns downwards, opens under the promotion that drives oil cylinder, at this moment, the filter plate below forms unobstructed space, filter press enters the cake discharge state, the filter cake removal is complete, connects liquid level plate (23) and under the effect of drive motors, completes closure again, gets back to and connects liquid status.
7, filter cloth high-pressure wash part: filter cloth cleaning device is the filter cloth on-line auto-cleaning device of filter press filter board (10), the upper parcel of diaphragm plate (11).This device solves filter cloth (18) automatic washing problem.In use for some time, filter cloth there will be the symptom of obstruction to filter press, and this device cleans filter cloth automatically by water under high pressure, thereby strengthens the rate of filtration of filter cloth, extends the service life of filter cloth.Traditional filter cloth cleans to adopt removes rear unified method of cleaning by random filter cloth, and the method is time-consuming, and labour intensity is large again.And filter cloth is low because of cleaning pressure, poor flatness, and cleaning performance is also undesirable.This filter cloth cleaning device adopts the overhead water flushing mechanism, fluid motor-driven motor driving wheel (35) by chain the transmission of power of a stable drive ratio to main shaft large drive wheel (39), main shaft large drive wheel (39) drives the main shaft rotation, and the main shaft drive little drive of main shaft (40) of rotation is given washing main driving wheel (41) transmission of power of a stable drive ratio by chain.Simultaneously the arm-tie driving wheel (38) on main shaft by chain the transmission of power of a stable drive ratio to arm-tie drive (37) and arm-tie sprocket wheel (36).Make like this filter cloth cleaning device and automatic pulling plate system share a hydraulic motor and realize synchronous operation, simple in structure, safeguard convenient.Filter cloth cleaning device mainly is comprised of cleaning device walking beam (27), water inlet pipe (28), washing pipe (29), lowering or hoisting gear (30), running gear (31), spacing electric-control system six major parts.Be installed on the wiper mechanism on filter press top, utilize water under high pressure to be assigned to several nozzles (32), then by the walking of cleaning device and the automatic pulling plate system of lowering or hoisting gear (30) and filter press, jointly complete being arranged on the cleaning one by one of the filter cloth (18) on filter plate.Automatically the critical piece of filter cloth cleaning device all adopts corrosion protection design, and nozzle (32) and washing pipe (29) all adopt the 316L stainless steel, have both met requirement for anticorrosion, have guaranteed again service life.
8, bend a part: bending a device is the automatic jittering device that wraps up filter cloth (18) on filter press filter board.This device solves be difficult to the problem of coming off during the filter cake discharging.Because the desalinization sludge filter cake is more sticky, on filter cloth, be not easy to come off, bend a device by utilizing the elastic force of spring (33), make filter cloth shake repeatedly in the arm-tie process, thereby the filter cake that makes to be bonded at above filter cloth comes off better.This device adopts brace and connecting rod framework, supporting rod and elasticity part, consists of, and with the automatic pulling plate system synchronization, moves.Supporting rod mainly is comprised of varicose arm seat (34) and bending and stretching arm (8), all adopt second the third copolymerization engineering plastics to make, varicose arm seat (34) is fixed in above the side of filter plate, and main and bending and stretching arm (8) is connected together, and plays the effect of supporting bending and stretching arm.One end of bending and stretching arm (8) is connected with the varicose arm seat, and the other end and bearing pin are nested.Getting in arm-tie, it realizes that one from opening up into closed process.Elasticity part is comprised of long and short filter cloth suspension rod (19), spring (33) and bearing pin (20), in discharge process get arm-tie the time, due to the elasticity part dilatation, realize that filter cloth shakes repeatedly, make to be bonded at the material fast-falling on filter cloth, reach filter press discharging purpose.Long and short filter cloth suspension rod (19) adopts 316L stainless-steel seamless pipe material, and it is linked up with mutually with the other end of spring, is applied in the jack of filter cloth, and spring (33) and filter cloth closely are connected together.