CN103643319A - Spinning technology of high-speed spinning machine provided with through shaft passive winding device - Google Patents
Spinning technology of high-speed spinning machine provided with through shaft passive winding device Download PDFInfo
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- CN103643319A CN103643319A CN201310639789.0A CN201310639789A CN103643319A CN 103643319 A CN103643319 A CN 103643319A CN 201310639789 A CN201310639789 A CN 201310639789A CN 103643319 A CN103643319 A CN 103643319A
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Abstract
The invention relates to a spinning process of a high-speed spinning machine with a through shaft passive winding device. The spinning device in spinning comprises at least one group of spinning rollers, each group of spinning rollers comprises an upper spinning roller and a lower spinning roller which are responsible for drafting, the forming part of the winding device is positioned on the outer side of the area between the wall plates on the two sides of the rack and the other side opposite to the spinning surface, and the winding device is a through shaft passive winding device.
Description
Technical field
The present invention relates to a kind of spinning technique, more particularly, the present invention relates to a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis, belong to spining technology field.
Background technology
By cellulosic material, extract pure methylcellulose, be called pulp.With caustic soda, carbon disulfide, process, obtain orange-yellow sodium cellulose xanthate, then be dissolved in diluted sodium hydroxide solution, become the spinning solution of thickness, be called viscose glue.After filtration, after maturation, deaeration, carry out wet spinning, coagulating bath is comprised of sulfuric acid, sodium sulphate and zinc sulfate viscose glue.Sodium cellulose xanthate in viscose glue and the effect of sulfuric acid in coagulating bath and decompose, cellulose regenerated and separate out, gained cellulose fibre becomes viscose through washing, desulfurization, bleaching, after dry.Viscose filament yarn is a kind of of viscose, is also to be made by above-mentioned technique.
In spinning and spinning last handling process, the selection of spinning machine has semicontinuous weaving loom and continuous weaving loom, and from technology and equipment two aspects, these two kinds of spinning machines exist following difference:
1, from the angle of production technology, semi-continuous spinning machine is that spinning is separated with post processing (post processing comprises washing, oven dry, becomes the steps such as cylinder), completes separately, and semi-continuous spinning machine is mainly responsible for spinning part; And continuous spinning machine is that spinning is concentrated in together and completed continuously with post processing (post processing comprises washing, oven dry, becomes the steps such as cylinder) operation, the responsible institute from spinning to post processing of continuous spinning in steps.
2, from the angle of device structure, semi-continuous spinning machine comprises glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism and winding mechanism, and the product obtaining is the spinning cake that falls into centrifugal cylinder; And continuous spinning machine has glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism, there is no winding mechanism, strand directly enters the mechanisms such as drip washing, oven dry, finally obtains the silk cylinder of coiling and molding.
Difference based on above two kinds of spinning machines, its pluses and minuses are separately as follows:
1, semi-continuous spinning machine (as shown in Figure 1-Figure 3):
Advantage: owing to there being the post-processing step carrying out separately, and also have the process of low-temp desulfurization, low temperature long time drying, product to have that intensity is high, whiteness is high in post-processing step, the feature that strand is soft beautiful;
Shortcoming: spin speed low, post processing expense is high, increases production cost.
2, continuous spinning machine:
Advantage: spin speed high, output improves; Spinning and post processing concentrate in together to be carried out, and production cost reduces;
Shortcoming: because strand is to wash to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost; High to raw material (viscose glue) quality requirement.
In prior art modal semi-continuous spinning machine be R535 semi-continuous spinning machine (as shown in Figure 1-Figure 3, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, in device for spinning 4, spinning roller is longitudinally setting with respect to the operating surface 102 that spins face 101), the main flow process of its spinning is:
After viscose glue filters by filter, with spinning head, spray in acid bath groove and be shaped to strand through reaction, strand by the drawing-off of drawing-off dish to solidifying roller, strand carries out after the reaction of a period of time lifting head to twisting with the fingers face acid removing roller again in the distance of solidifying the fixing turn of reeling on roller, acid removing roller top adopts the mode of the drip washing of dripping to carry out disacidify washing to strand, reel on the acid removing roller distance of a fixing turn of strand imports centrifugal cylinder again, finally obtains spinning cake.
Wherein, spinning roll body is mainly divided into acid removing roller and solidifies roller, a pair of roller and a pair of acid removing roller of solidifying used respectively in each ingot position of spinning machine, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviate from, the fixed form of roll body is one end and fixes, and the operating surface position that installation direction spins face with respect to spinning machine becomes longitudinally to install.Another now three cylinder air drafts of R535 tri-cylinder yarn spinning machines adopt three cylinders with air channel air draft mode.
Its strand moulding section of existing R535A semi-continuous spinning machine and spinning roll structure and mounting means cannot carry out high speed spinning, and its spinning is spun speed in 70-90m/min left and right.Its device structure and mounting means etc. cause the shortcomings such as spinning machine equipment floor space is large, energy consumption is high, technological process is complicated, maintenance point is many, and accessory consumption is large, product cost is high simultaneously.Three cylinder three cylinders of another R535 tri-cylinder silks mutually form and disturb in air draft process with air channel air draft mode, cause air draft weak effect.
The continuous spinning machine of Soviet Union's system improves for spinning roller segment, but what obtain due to its production is tow, can not obtain spinning cake, so can not directly be applied in semi-continuous spinning machine.
In prior art, as Figure 4-Figure 6, its first half comprises frame 1, glue feeder 2, strand shaped device 3 and device for spinning 4 to modal continuous spinning machine structure, and in device for spinning 4, spinning roller is also longitudinally setting with respect to the operating surface 102 that spins face 101.
It is CN1356409 that State Intellectual Property Office discloses a publication number in 2000.12.6, name is called the patent of invention of " single channel multifibres is centrifugal to be spun and semi-continuous spinning machine and rayon spinning technique thereof ", this disclosure of the invention a kind of centrifugal semi-continuous spinning machine, it comprises viscose glue induction system, swing tube assembly, scrape acid, drawing-off dish, solidify roller, acid removing roller, crane and funnel, centrifugal cylinder and electric ingot system, and multichannel viscose glue pipe and supporting mechanism thereof that viscose glue induction system is entered glue by head and tail two ends simultaneously form; Swing tube assembly is comprised of measuring pump, worry cover, curved tube and the shower nozzle of the multi-channel parallel being connected in series with multichannel sebific duct; Two solidify roller above be provided with the acid removing roller assembly being formed by two acid removing rollers of installing up and down on strand walking path; On machine crane, the funnel of device and the same number of synchronization action of strand; Its centrifugal cylinder, electric ingot system are set to the many centrifugal cylinders of every ingot and electric ingot and the controlling organization supporting with it.
Foregoing invention can be produced multi-filament simultaneously, increased substantially the output of viscose filament yarn, but this invention is because a pair of roller and a pair of acid removing roller of solidifying used respectively in each ingot position of its spinning machine, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviate from, the fixed form of roll body is one end and fixes, and installation direction becomes longitudinally to install with respect to spinning machine operating surface position.The problem that said structure brings is as follows:
1, said structure has limited the length of roller, the time that viscose filament yarn is walked on roller is short, and viscose filament yarn curring time is short, if carry high-speed spinning, will inevitably cause the viscose filament yarn reaction time to reduce product quality not, so adopt traditional semi-continuous spinning machine Efficiency Decreasing;
2,, in order to raise the efficiency, conventionally can process multi-filament bar, but many viscose filament yarns easy hank knotting again while being wrapped on existing spinning roller causes viscose filament yarn fracture, affects the product quality of viscose filament yarn simultaneously;
3, in addition, the fixed form of described spinning roller is that one end is fixed, and such fixed form is cantilevered, when spinning roller rotates, in a kind of unsure state, easily breaks down;
4, all spinning rollers are all that one end is fixed, certainly will Structure of need extremely complicated transmission mechanism drive the rotation of spinning roller, so also can cause the rising of fault rate, and changing silk thread kind, while changing velocity of rotation, need to stop, then carry out the replacing of transmission system middle gear, make like this production efficiency reduce, production cost increases.
It is CN2292097 that State Intellectual Property Office discloses a publication number in 1998.9.23, name is called the utility model patent of " viscose filament continuous spinning machine ", this patent relates to a kind of viscose filament continuous spinning machine, can complete continuously spinning, washing, dry, oil, coiling etc., it spins scooter 120m/min, the utility model arranges viscose filtration device before spinning machine board, utilize spinning machine pump shaft to drive measuring pump running, it is simple in structure, clean easy to maintenancely, effectively filtered the impurity in viscose glue; In spinning bath box, spinning head is placed in to swing pipe end, has guaranteed the concentricity of spinning head and glass tube, can avoid producing lousiness, flexible operation, work efficiency is high; Glass tube exit adopts strand twin-steer, has reduced the frictional force between strand and godet roller, and draw ratio is distributed rationally, becomes yarn quality high.
Above-mentioned because strand is to wash to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost; High to raw material (viscose glue) quality requirement.In addition, the spinning roller of above-mentioned continuous spinning machine is still longitudinally to arrange with respect to workman's operating area, so its mounting means is also one end, fixes, and still has first piece of problem in prior art patent.
It is CN201089811 that State Intellectual Property Office discloses a publication number in 2008.7.23, name is called " viscose rayon deep spinning-bathing continuous spinning machine ", this patent discloses a kind of viscose rayon deep spinning-bathing continuous spinning machine, solves the high problem of bringing of the esterified degree of existing continuous spinning machine strand residue.The scheme that the utility model adopts is to be provided with acid bath groove between formed pipe and spinning pony roll, and the strand stretching out from formed pipe falls into and in the acid bath groove that acid solution is housed, dipping bath, walks to spinning pony roll again.The utility model increases dark bath and spins, and strengthens the extent of reaction of strand, reduces the esterified degree of residue, guarantor's silk quality, and be applicable to the production of floss silk.
This technique belongs to " secondary bath " technique, and it is dense, sour warm lower than one bathing that secondary is bathed acid, therefore need to increase a set of independent acid bath system, increases acid station input cost.In addition, the spinning roller of above-mentioned continuous spinning machine is still longitudinally to arrange with respect to workman's operating area, so its mounting means is also one end, fixes, and still has first piece of problem in prior art patent.
It is CN2721660 that State Intellectual Property Office discloses a publication number in 2005.8.31, name is called the utility model patent of " be applicable to viscose filament yarn one ingot position and spin the Semi-continuous centrifugal spinning machine of three simultaneously ", the utility model discloses a kind of continuous centrifugal spinning machine that is applicable to simultaneously spin three rhizoid bars on an ingot position of Semi-continuous centrifugal spinning machine, in every joint of this Semi-continuous centrifugal spinning machine, can produce the spinning machine of 18 spinning cakes simultaneously.By the parts of 18 electric ingots, 18 centrifugal cylinders are installed at every joint of Semi-continuous centrifugal spinning machine, can be in the situation that not increasing equipment number of units, public operating cost, floor space and investment, save the maintenance time of spinning machine, reduce the production cost of single spinning cake, improve the utilization rate of spinning machine, and plant maintenance and easy to operate makes its production capacity reach former designed capacity and reaches 18 spinning cakes from 6 spinning cakes of original every joint or 12 spinning cakes after system equipment improves; Meet quality of production requirement simultaneously.
Although the output of the every joint of unit is because the electric ingot of increase, centrifugal cylinder device can improve output, the speed of spinning of this spinning machine is appointed so not raising, if improved, spins speed, can react insufficient quality that affects final products because of strand again.In addition, the spinning roller of above-mentioned semi-continuous spinning machine is still longitudinally to arrange with respect to workman's operating area, so its mounting means is also one end, fixes, and still has first piece of problem in prior art patent.
As number of patent application, be CN201220210782.8, the applying date to be that 2012.5.11, name are called the utility model patent of " a kind of adjustable speed-changing active winding device ", its technical scheme is as follows: a kind of adjustable speed-changing active winding device, and it comprises support body, motor, the first driving belt, active winding roller, flat belt, expansion tightening wheel, regulating handle, godet roller and the second driving belt; Wherein, described the first driving belt connects described motor and active winding roller, makes motor drive active winding roller to rotate; On described active winding roller and support body, be respectively equipped with the first tapering wheel and the second tapering wheel, described flat belt is connected on first, second tapering wheel; Described the second driving belt connects described the second tapering wheel and godet roller and drives godet roller to rotate; Described regulating handle is arranged on support body, and its one end is provided with described expansion tightening wheel; Described expansion tightening wheel is connected on flat belt.Above-mentioned active winding device has comprised regulating handle, and regulating handle is by regulating the position of expansion tightening wheel and belt to realize the adjustment of speed, but this structure is in practice, structure is comparatively loaded down with trivial details, coiling weak effect and fault rate higher.
And for example application number is 200920297370.0, the applying date is 2009-12-18, name is called " for the continuous spinning machine of viscose coarse denier flat filament ", its technical scheme is: the utility model discloses a kind of continuous spinning machine for viscose glue heavy denier yarn flat filament, comprise viscose glue measure and shape equipment, washing facility, drying plant and become cylinder device, the shaped device of viscose glue measure and shape equipment is glass ware forming pipe, washing facility is comprised of multistage sink, and the strand of glass ware forming Guan Guanzhong moulding is drawn to sink by the hold-down roller of multistage sink; The downstream plant of multistage sink is drying plant, and drying plant is conveyer belt and steam drying machine, and the strand of multistage sink end is drawn to steam drying machine by hold-down roller, and steam drying machine is descending to be connected with becoming cylinder device.Above-mentioned utility model is continuous spinning machine, be provided with drying plant, and the strand after drying directly becomes cylinder, it becomes cylinder device to be positioned at the outside of drying plant, but due to integrated drawing-off, washing disacidify, oven dry and the upper wet goods structure of going on spinning roller, make complete machine structure complicated, increased energy consumption.
In sum, in existing spinning technique, the coiler device of semi-continuous spinning machine is positioned at spinning roller below, owing to having water and acid solution drippage on spinning roller, so can cause coiler device easily by the problem of the water dripping on spinning roller and acid solution pollution; And existing employing continuous spinning machine carries out in the technique of spinning, in order finally to obtain into the shredded dried bean curd bar of cylinder, integrated drawing-off on spinning roller, washing disacidify, oven dry and upper wet goods structure, and on existing spinning machine, at least there are four spinning rollers could realize the basic function of spinning, make complete machine structure complicated, increased the energy consumption in spinning process.
Summary of the invention
The present invention is intended to solve above-mentioned the problems of the prior art, a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis is provided, make strand can not be subject to the pollution of residual liquid on spinning roller when reeling, simplified the structure of spinning machine, spinning machine complete machine Energy Intensity Reduction in spinning technique process, and can obtain as required the wet strand of faintly acid.
To achieve these goals, concrete scheme of the present invention is as follows:
A kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand moulding, spinning and coiling, described is completed by glue feeder for glue, described strand moulding is completed by strand shaped device, described spinning is completed by device for spinning, described coiling is completed by coiler device, it is characterized in that: described glue feeder is connected with strand shaped device, described device for spinning is arranged in frame, described device for spinning one end arranges described strand shaped device, the described device for spinning other end is provided with described coiler device, described device for spinning comprises at least one group of spinning roller, every group of spinning roller comprises upper spinning roller and the lower spinning roller of being responsible for drawing-off, the two ends of described upper spinning roller and lower spinning roller are fixed, upper spinning roller and lower spinning roller are by Timing Belt driven rotary, described Timing Belt is connected with spinning motor by frequency converter, at two spinning roller axial directions, and be provided with water washing device between two spinning rollers, between two spinning rollers, the back segment of lower spinning roller is provided with oiling device, the outside of the shaped portion of described coiler device region between the wallboard of frame both sides, the opposite side relative with the face that spins, and described glue feeder and coiler device lay respectively at the outside of described wallboard, the described face that spins refers in frame plate outside, be provided with the region of strand shaped device, the opposite side relative with described region is called coiling face, described coiler device is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand, neutralization chamber, support, metal pipe and groove drum, a left side on described winding stand, right both sides are provided with three above supports, a described left side, right both sides are respectively arranged with a transverse link, described transverse link is connected with support, described two transverse links are connected with respectively a cross motor, each described support two ends are provided with, described two are provided with metal pipe between taking over a business, each described metal pipe below is provided with groove drum, the other passive tooth that is provided with of each groove drum, the groove drum of described homonymy and passive tooth are all arranged on same driven shaft, passive tooth below is provided with driving tooth, passive tooth and driving tooth engagement, each driving tooth center of described homonymy is run through and is provided with same driving shaft, described driving shaft is connected with electric rotating machine, a described left side, between the groove drum on right both sides, be provided with neutralization chamber, described cross motor drives transverse link to carry out horizontal cross motion, transverse link drives the metal pipe on support to carry out horizontal cross motion, described electric rotating machine drives driving shaft to rotate simultaneously, driving shaft drives driving tooth to rotate, driving tooth drives passive tooth to rotate, passive tooth drives driven shaft to rotate, thereby drive groove drum to rotate, groove drum and metal pipe friction, drive metal pipe to rotate, through supplying glue, after neutralizing in neutralization chamber described in the wet strand obtaining after strand moulding and spinning step enters, running to groove drum reels, in the process of metal pipe motion, wet strand is evenly wound up on metal pipe again from groove drum, obtain the wound packages silk of hygrometric state.
Described hygrometric state refers to that the moisture content of strand is at 30-200%, wherein, when the moisture content of strand is 30-80%, can be directly used in twisting process.
The speed of coiling of the present invention with spin speed identical.
The support on left and right both sides of the present invention is for being oppositely arranged.
Neutralization chamber of the present invention is positioned at winding stand middle part, presets and guarantee that strand is for neutral or weakly alkaline finish in described neutralization chamber, and described finish is alkalescence.
Glue, strand moulding and the spinning step of supplying of the present invention is specially:
Rayon spinning stoste is controlled flow through measuring pump, through supplying glue for sebific duct, by filter, enter spinning head again, by the spinnerets ejection strand on spinning head, strand enters shaped device or the moulding of bath shaped device after coagulation in pipe, the strand of moulding runs to spinning roller, strand is around spinning roller, under spinning roller rotates, complete drawing-off in spinning step, solidify and disacidify, in described drawing-off, solidify in the process with disacidify, strand is also washed through water washing device, through oiling device, oils, and obtains wet strand.
Upper spinning roller leading portion of the present invention is provided with step, and the diameter of described step is less than the diameter of spinning roller remainder.
The diameter of the diameter of step of the present invention and upper spinning roller remainder differs 10-25%.
Upper spinning roller of the present invention is for being horizontally disposed with, and lower spinning roller is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Upper spinning roller of the present invention is for being obliquely installed, and lower spinning roller is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Upper spinning roller of the present invention and lower spinning roller are and are obliquely installed, and are not parallel to each other mutually, and upper spinning roller and lower spinning roller form angle, and described angle forms acute angle in coiling face direction.
Angle of the present invention is that acute angle refers to that angle is 1-45 degree.
High-speed spinning machine of the present invention spin speed when the 100m/min, spinning roller length is 1000mm, spinning roller diameter is 120mm, spinning roller centre-to-centre spacing is 400mm; While spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; While spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
The top, at least one spinning roller stage casing of device for spinning of the present invention is provided with the water washing device of the mode that sprays, and at least one spinning roller back segment top is provided with to spray or the oiling device of laminating type.
Water washing device of the present invention comprises the spray equipment being arranged between two spinning rollers, and be provided with water inlet pipe in frame outside, described spray equipment comprises shower and mozzle, described shower is provided with spray apertures or nozzle, one end of described mozzle is fixed on shower, and be connected with spray apertures or nozzle, the other end is water side, described water side is positioned at lower spinning roller top, described water side is also provided with diversion screen, the water of spray apertures or nozzle ejection sprays on lower spinning roller by diversion screen, the sieve screen apertures diameter of diversion screen of the present invention is 5-10mm.
Water washing device of the present invention comprises the spray equipment being arranged between two spinning rollers, described spray equipment comprises shower, described shower is provided with spray apertures or nozzle, also comprise deflector, one end of described deflector is fixed on shower, the other end is water conservancy diversion end, described water conservancy diversion end is positioned at the top of lower spinning roller, the water of described spray apertures or nozzle ejection directly sprays on lower spinning roller by deflector, the angle of described deflector and described spinning roller place horizontal plane is 30-60 degree, the water side of described deflector is provided with flow-stopping plate, described flow-stopping plate is provided with overflow seam, clean water is stitched jet flow on lower spinning roller by overflow, on described deflector, be vertically provided with guiding gutter, described guiding gutter vertically arranges, the water of described spray apertures or nozzle ejection imports flow-stopping plate by guiding gutter, the width of described overflow seam is 5-10mm.
Spinning machine of the present invention spin speed when the 80-100m/min, the spray flux of described water washing device is 100-120ml/min; Described spinning machine spin speed when the 100-120m/min, the spray flux of described water washing device is 140-160ml/min; Described spinning machine spin speed when the 120-140m/min, the spray flux of described water washing device is 200-260ml/min, the water that described water washing device sprays is out vertical with described spinning roller, spray length is 100-500mm.
Oiling device of the present invention is arranged in the frame of spinning machine, described oiling device comprises oil groove, the both sides of the upper limb of described oil groove are respectively arranged with godet roller and drawing roller, bottom in described oil groove is provided with oil tanker, the madial wall of described oil groove is provided with sponge adsorbent equipment, the bottom that strand imports oil groove through godet roller is walked around oil tanker and is immersed in the oil of bottom, then by the oil suction of sponge adsorbent equipment, then through drawing roller, draws and enter next procedure.
Oiling device of the present invention is arranged in the frame of spinning machine, described oiling device comprises oil tanker, spray bar, oil pump, oil storage tank and sponge adsorbent equipment, described spray bar is located at the top of oil tanker, on spray bar, be provided with for the nozzle opening to oil tanker oil spout, described oil storage tank is arranged on the below of oil tanker, described spray bar is connected with oil storage tank by oil pump, and described sponge adsorbent equipment is arranged on the sidewall of oil storage tank.
Sponge adsorbent equipment of the present invention is horizontally installed on the inwall of oil storage tank, sponge adsorbent equipment is vertically provided with through hole, strand is passed by described through hole, described oiling device also comprises oil wiper, described oil wiper is arranged on the lower surface of sponge adsorbent equipment, described oil wiper be two cooperatively interact scrape oil tanker.
During the spinning speed and be 100 m/min of spinning machine of the present invention, the finish amount of described oiling device is 5-20 ml/min; During the spinning speed and be 120 m/min of described spinning machine, the finish amount of described oiling device is 5-35 ml/min; During the spinning speed and be 160 m/min of described spinning machine, the finish amount of described oiling device is 5-50 ml/min.
Frame of the present invention comprises two columns, described wallboard is arranged on respectively on column, on the column of described coiling face one side, be provided with guide wire apparatus, described guide wire apparatus comprises thread guide support and thread guide, described thread guide is arranged on thread guide support one end, and the described thread guide support other end is connected with described column; Wet strand from spinning roller out, by guide wire apparatus seal wire to coiler device, the process of described wet strand from spinning roller to guide wire apparatus, the angle of wet strand and horizontal plane is 15-60 degree, described wet strand is by guide wire apparatus seal wire to the process of coiler device, and the angle of wet strand and horizontal plane is 30-90 degree.
The useful technique effect that the present invention brings:
1, external due to coiler device of the present invention, therefore under sour environment, corrosivity to strand, winding apparatus and control system thereof is little, be convenient to maintenance and workman's operation, because existing centrifugal cylinder needs High Rotation Speed, so energy consumption is high, and coiler device of the present invention only need to meet the speed of spinning roller, without other energy consumptions, so complete machine power is little; And glue feeder of the present invention and coiler device are positioned at the outside of wallboard, so the quantity of glue feeder and coiler device can be expanded according to different need of productions, and can not have influence on the normal work of device for spinning, also improved greatly the production capacity of spinning machine.
2, existing semi-continuous spinning machine and continuous spinning machine can not excessively be carried high-speed spinning, because after the rotating speed of spinning roller improves, also need the speed that improves elevating mechanism to match, and the raising of elevating mechanism speed is limited, the rotating speed of centrifugal cylinder also needs to match simultaneously, but its rotating speed is too high, stability reduces, and causes spinning cake shaping bad.And the present invention is owing to adopting multiple winding method, rotating speed can significantly improve, and the present invention cancelled elevating mechanism, has therefore changed the mode of strand moulding, after the speed of spinning roller improves, only needs the speed of corresponding raising coiler device.
3, water washing device of the present invention is between upper and lower spinning roller, and there is water inlet pipe in frame outside, communicate with the spray equipment in water washing device, spray equipment comprises shower and deflector, has spray apertures or nozzle on shower, and deflector sprays on lower spinning roller water uniformly, avoid splashing, make water flow more evenly and form moisture film lower spinning roller is lip-deep, strand is immersed in moisture film, washing better effects if.
4, due to the existing semicontinuous rotation speed change of adjusting and control spinning roller by multiple sets of teeth wheel, only have specific rotating speed, cannot realize infinitely variable speeds and control, also cannot adjust at any time, the control of just shifting gears after needing to shut down; Existing spinning continuously as infinitely variable speeds, but owing to need drive oven dry part simultaneously, so energy consumption is higher.Each group spinning roller of the present invention can be separately by Electric Machine Control, and can set up frequency converter, realizes the infinitely variable speeds of spinning roller rotating speed is controlled, so that at any time with the adjustment of changing kind and the specification of strand, meet production requirement.
5, device for spinning of the present invention only has upper spinning roller and two spinning rollers of lower spinning roller, greatly simplified the structure of the device for spinning of existing spinning machine, independent drawing roller and drawing-off dish have been cancelled, only utilize two spinning machines just to realize the basic functions such as the drawing-off of strand, washing, disacidify, reduce the cost of spinning machine, in the time of simplified structure, reduced the fault rate of spinning machine.
6,, because every group of spinning roller and coiler device can form independently spinning system, therefore many group spinning rollers can be set up in parallel, and form spinning array, so floor space is little, i.e. least unit occupation of land is little, invests little, effectively utilize limited space, realize maximum throughput.
7, the upper spinning roller of device for spinning of the present invention is provided with step, described step can play the effect of drawing-off strand, specifically, when upper spinning roller and lower spinning roller are during by same Electric Machine Control, both rotating speeds are identical, but because the diameter of upper spinning roller step part is less than the diameter of upper spinning roller remainder, and the diameter of the remainder of upper spinning roller is identical with the diameter of lower spinning roller, so cause the linear velocity of spinning roller step part and the linear velocity of lower spinning roller different, so just can play the effect of strand drawing-off.
8, between the upper spinning roller of device for spinning of the present invention and lower spinning roller, form angle, the strand forming on two spinning rollers after angle can be wrapped on spinning roller more smoothly, and because the angle of two spinning rollers is acute angle setting, so strand can more naturally move to the back segment of spinning roller from spinning roller leading portion, can not produce stagnation on spinning roller.
9, the present invention can realize and spin speed and reach more than 140 ms/min, because the spinning roller two ends of device for spinning are all fixing, so the rotating speed of spinning roller can promote more by the spinning roller rotating speed more unsettled than existing spinning machine, and more stable, can not cause spinning roller to wave under high speed, the fault rate while having reduced spinning machine high speed spinning.
10, compact conformation of the present invention, floor space is little.
11, the present invention is easy to operate, and is convenient to the quality control under high speed spinning.
12, the first water washing device of the present invention comprises for the mozzle on lower spinning roller by the cleaning fluid spray of spray apertures or nozzle ejection, the mouth of pipe of described mozzle is square, described mozzle one end is fixed on shower, and the water of spray apertures or nozzle ejection is sprayed directly on on lower spinning roller by mozzle.Rinse water by spray apertures or nozzle ejection before having changed directly sprays and washes strand, and the present invention by mozzle by the direct water conservancy diversion of water cleaning on lower spinning roller, one prevents that rinse water from splashing everywhere, it two makes rinse water form moisture film on lower spinning roller, strand is immersed on the moisture film of lower spinning roller and embathes, thereby has improved cleaning performance.
13, in the first water washing device of the present invention, the mozzle other end is provided with diversion screen, described diversion screen is grid-like, the grid aperture of diversion screen is 5-10mm, the rinse water of spray apertures or nozzle ejection is by the diversion screen of mozzle and its water side, rinse water is sprayed on lower spinning roller uniformly, therefore the uniform moisture film more easily forming on lower spinning roller, strand embathes, more even.
14, in the second water washing device of the present invention, spray equipment comprises shower and deflector, described water inlet pipe communicates with shower, described shower is provided with spray apertures or nozzle, one end of described deflector is fixed on shower, the other end of deflector is water side, described water side is positioned at the top of lower spinning roller, and the water of described spray apertures or nozzle ejection is through deflector, and directly sprays on lower spinning roller by water side.And the present invention directly leads the water in shower on lower spinning roller by deflector, the water of spray forms moisture film on lower spinning roller, then strand soaks on the lower spinning roller of periphery formation moisture film and cleans, and its cleaning performance more, has avoided the water that cleans strand to splash everywhere simultaneously.
15, in the second water washing device of the present invention, the water side of deflector is provided with flow-stopping plate, described flow-stopping plate is provided with overflow seam, clean water pools together by flow-stopping plate the water yield that formation is larger, by overflow, stitch jet flow on lower spinning roller, compared with the rinse water of big yield, by overflow, stitch and form like the same current of waterfall, spray is on lower spinning roller, and the moisture film on lower spinning roller forms more even, has improved the cleaning performance of strand.
15, on the second water washing device deflector of the present invention, be vertically provided with guiding gutter, described guiding gutter vertically arranges, the water of described spray apertures or nozzle ejection imports flow-stopping plate by guiding gutter, the water of spray apertures or nozzle ejection can not form diffusing on deflector, so rinse water more easily forms uniform moisture film on lower spinning roller.
17, the first oiling device of the present invention comprises oil wiper, and described oil wiper is arranged on the lower surface of sponge adsorbent equipment, described oil wiper be two cooperatively interact scrape oil tanker.Strand after oiling, the oil wiper first consisting of two frizing wheels is removed the unnecessary oil in strand surface, guarantees the adsorption effect of follow-up oil.
18, the second oiling device of the present invention comprises oil tanker, spray bar, oil pump, oil storage tank and sponge adsorbent equipment, described spray bar is located at the top of oil tanker, on spray bar, be provided with for the nozzle opening to oil tanker oil spout, described oil storage tank is arranged on the below of oil tanker, described spray bar is connected with oil storage tank by oil pump, and described sponge adsorbent equipment is arranged on the sidewall of oil storage tank; Strand is under the driving of godet roller and drawing-off wheel, walk around oil tanker, oil in spray bar is sprayed on oil tanker by the nozzle opening on it, oil forms oil film on oil tanker, strand soaks on oil tanker in formed oil film, it is full, even that strand oils, thereby improved the oil applying rate of strand, strand after oiling adsorbs and strikes off its unnecessary oil in surface through sponge adsorbent equipment, these oil all flow in oil storage tank, oil pump is constantly extracted into the oil in oil storage tank in spray bar, by nozzle opening, strand is oiled.Both significantly improved the oil applying rate of strand, and the excess oil on strand can not pollute work top, excess oil falls into oil storage tank automatically, has avoided oily waste.
19, the sponge adsorbent equipment of the second oiling device of the present invention is horizontally installed on the inwall of oil storage tank, sponge adsorbent equipment is vertically provided with through hole, strand is passed by described through hole, has avoided the oil on strand to throw away oil groove, pollutes workbench and causes oily waste.
20, the second oiling device of the present invention comprises oil wiper, and described oil wiper is arranged on the lower surface of sponge adsorbent equipment, described oil wiper be two cooperatively interact scrape oil tanker.Strand after oiling, the oil wiper first consisting of two frizing wheels is removed the unnecessary oil in strand surface, guarantees the adsorption effect of excess oil.
21, the spinning machine in spinning technique of the present invention adopts the passive coiler device of axis is simple in structure, failure rate is low, comprise winding stand, neutralization chamber, support, metal pipe and groove drum, each support two ends are provided with, the other passive tooth that is provided with of each groove drum, the groove drum of described homonymy and passive tooth are all arranged on same driven shaft, passive tooth below is provided with driving tooth, and passive tooth meshes with driving tooth, and each driving tooth center of described homonymy is run through and is provided with same driving shaft; Described a plurality of groove drum is connected with an electric rotating machine, metal pipe is driven rotation by the rotation of groove drum, and groove drum drives rotation by electric rotating machine, so just avoided electric rotating machine to be directly connected with metal pipe, thereby cause metal pipe to produce the fixed situation of rotary speed unstabilization because electric rotating machine power is excessive, groove drum utilizes frictional force to drive metal pipe to rotate, due to revolving force by groove drum transition once, so that the dynamics that drives metal pipe to rotate is more steady, can not make rotating speed generation saltus step; And what the utility model adopted is that the mode that gear meshes is carried out the transmission of power, adopt the form of the engagement of driving tooth and passive tooth to carry out the transmission of power, this structure makes power more stable when transmission, when turning cylinder is beated or during velocity jump, due to what adopt, it is multi-gear engagement, so can effectively eliminate the negative effect that the unstable situation of these bursts is brought, make strand more stable, even in winding process; Neutralization chamber can neutralize strand middle acid substance, makes strand keep faintly acid or keep according to demand neutrality etc., is conducive to the processing of next step operation; And each groove drum is connected with an electric rotating machine separately, like this when a plurality of groove drums are worked together, can carry out independent adjustment to the corresponding electric rotating machine of each groove drum, to be suitable for different demands, also can to each groove drum and the metal pipe corresponding with it, carry out independent maintenance or replacing more easily.
On the support of the passive coiler device of axis that 22, the spinning machine in spinning technique of the present invention adopts, be connected with transverse link, transverse link is connected with cross motor, so transverse electric chance drives support to do the transverse movement of left and right, thereby the situation of the strand skewness on metal pipe is caused at the two ends that the metal pipe of transverse movement can avoid strand to be deposited in metal pipe, the strand on metal pipe can be uniformly distributed according to the shape of metal pipe.
23, in the passive coiler device of axis that the spinning machine in spinning technique of the present invention adopts, have that left and right both sides are oppositely arranged support, the distributed architecture of support can make at least two cocainine bars in a side, reel simultaneously, and this two cocainines bar can share a neutralization chamber, also saved space, can reduce to greatest extent the shared position of the passive coiler device of single ingot, in limited the inside, space, place the passive coiler device of more axis.
Accompanying drawing explanation
The side view of the existing Semi-continuous centrifugal spinning machine of Fig. 1.
The front view of the existing Semi-continuous centrifugal spinning machine of Fig. 2.
The existing Semi-continuous centrifugal spinning machine of Fig. 3 spins the top view of face.
The front view of the face that spins of the existing continuous centrifugal spinning machine of Fig. 4.
The front view of the existing continuous centrifugal spinning machine of Fig. 5.
The existing continuous centrifugal spinning machine of Fig. 6 spins the top view of face.
The structural representation of the side-looking of Fig. 7 spinning machine of the present invention.
The structural representation that the master of Fig. 8 spinning machine of the present invention looks.
The structural representation of overlooking of Fig. 9 spinning machine of the present invention.
The structural representation of Figure 10 one-in-and-two-out measuring pump of the present invention.
Figure 11 of the present invention one enters three structural representations that go out measuring pump.
The structural representation of Figure 12 bath of the present invention.
The structural representation of moulding in Figure 13 pipe of the present invention.
The structural representation of Figure 14 shower nozzle of the present invention.
Figure 15 is upper spinning roll structure schematic diagram of the present invention.
Figure 16 is the structural representation of upper spinning roller of the present invention and lower spinning roller the first position relationship.
Figure 17 is the structural representation of upper spinning roller of the present invention and lower spinning roller the second position relationship.
Figure 18 is the structural representation of upper spinning roller of the present invention and lower the third position relationship of spinning roller.
Figure 19 is the structural representation that upper spinning roller of the present invention and lower spinning roller are rotated by spinning driven by motor.
Figure 20 is the structural representation of guide wire apparatus of the present invention.
Figure 21 is the schematic diagram of water washing device the first structure of the present invention.
Figure 22 is the A-A view of water washing device the first structure of the present invention.
Figure 23 is the top view of water washing device the first structure of the present invention.
Figure 24 is the schematic diagram of water washing device the second structure of the present invention.
Figure 25 is the A-A view of water washing device the second structure of the present invention.
Figure 26 is the top view of water washing device the second of the present invention.
Figure 27 is the schematic diagram of oiling device the first structure of the present invention.
Figure 28 is the side view of oiling device the first structure of the present invention.
Figure 29 is the schematic diagram of oiling device the second structure of the present invention.
Figure 30 is the side view of oiling device the second structure of the present invention.
Figure 31 is the schematic diagram of the passive coiler device of axis of the present invention.
Figure 32 is the top view of the passive coiler device of axis of the present invention.
In accompanying drawing:
Measuring pump 201, for sebific duct 202, filter 203.
Winding stand 5201, support 5202, metal pipe 5203, transverse link 5204, cross motor 5205, electric rotating machine 5206, neutralization chamber 5211, take over a business 5212, groove drum 5213, passive tooth 5217, driven shaft 5218, driving tooth 5219, driving shaft 5220.
The specific embodiment
A kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand moulding, spinning and coiling, described is completed by glue feeder 2 for glue, described strand moulding is completed by strand shaped device 3, described spinning is completed by device for spinning 4, described coiling is completed by coiler device 5, described glue feeder 2 is connected with strand shaped device 3, described device for spinning 4 is arranged in frame 1, described device for spinning 4 one end arrange described strand shaped device 3, described device for spinning 4 other ends are provided with described coiler device 5, described device for spinning 4 comprises at least one group of spinning roller, every group of spinning roller comprises upper spinning roller 401 and the lower spinning roller 402 of being responsible for drawing-off, the two ends of described upper spinning roller 401 and lower spinning roller 402 are fixed, upper spinning roller 401 and lower spinning roller 402 are by Timing Belt 403 driven rotary, described Timing Belt 403 is connected with spinning motor 4011 by frequency converter 4012, at two spinning roller axial directions, and be provided with water washing device 41 between two spinning rollers, between two spinning rollers, the back segment of lower spinning roller 402 is provided with oiling device 42, the outside of the shaped portion of described coiler device 5 region between frame 1 both sides wallboard 6, the opposite side relative with spinning face 101, and described glue feeder 2 and coiler device 5 lay respectively at the outside of described wallboard 6, the described face 101 that spins refers in frame 1 wallboard 6 outsides, be provided with the region of strand shaped device 3, the opposite side relative with described region is called coiling face 7, described coiler device 5 is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand 5201, neutralization chamber 5211, support 5202, metal pipe 5203 and groove drum 5213, a left side on described winding stand 5201, right both sides are provided with three above supports 5202, a described left side, right both sides are respectively arranged with a transverse link 5204, described transverse link 5204 is connected with support 5202, described two transverse links 5204 are connected with respectively a cross motor 5205, each described support 5202 two ends are provided with 5212, described two are provided with metal pipe 5203 between taking over a business 5212, each described metal pipe 5203 belows are provided with groove drum 5213, the other passive tooth 5217 that is provided with of each groove drum 5213, the groove drum 5213 of described homonymy and passive tooth 5217 are all arranged on same driven shaft 5218, passive tooth 5217 belows are provided with driving tooth 5219, passive tooth 5217 and driving tooth 5219 engagements, each driving tooth 5219 centers of described homonymy are run through and are provided with same driving shaft 5220, described driving shaft 5220 is connected with electric rotating machine 5206, a described left side, between the groove drum 5213 on right both sides, be provided with neutralization chamber 5211, described cross motor 5205 drives transverse link 5204 to carry out horizontal cross motion, transverse link 5204 drives the metal pipe 5203 on support 5202 to carry out horizontal cross motion, described electric rotating machine 5206 drives driving shaft 5220 to rotate simultaneously, driving shaft 5220 drives driving tooth 5219 to rotate, driving tooth 5219 drives passive tooth 5217 to rotate, passive tooth 5217 drives driven shaft 5218 to rotate, thereby drive groove drum 5213 to rotate, groove drum 5213 and 5203 frictions of metal pipe, drive metal pipe 5203 to rotate, through supplying glue, after neutralizing in neutralization chamber 5211 described in the wet strand obtaining after strand moulding and spinning step enters, running to groove drum 5213 reels, in the process of metal pipe 5203 motions, wet strand is evenly wound up on metal pipe 5203 again from groove drum 5213, obtain the wound packages silk of hygrometric state.
A kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand moulding, spinning and coiling, described is completed by glue feeder 2 for glue, described strand moulding is completed by strand shaped device 3, described spinning is completed by device for spinning 4, described coiling is completed by coiler device 5, described glue feeder 2 is connected with strand shaped device 3, described device for spinning 4 is arranged in frame 1, described device for spinning 4 one end arrange described strand shaped device 3, described device for spinning 4 other ends are provided with described coiler device 5, described device for spinning 4 comprises at least one group of spinning roller, every group of spinning roller comprises upper spinning roller 401 and the lower spinning roller 402 of being responsible for drawing-off, the two ends of described upper spinning roller 401 and lower spinning roller 402 are fixed, upper spinning roller 401 and lower spinning roller 402 are by Timing Belt 403 driven rotary, described Timing Belt 403 is connected with spinning motor 4011 by frequency converter 4012, at two spinning roller axial directions, and be provided with water washing device 41 between two spinning rollers, between two spinning rollers, the back segment of lower spinning roller 402 is provided with oiling device 42, the outside of the shaped portion of described coiler device 5 region between frame 1 both sides wallboard 6, the opposite side relative with spinning face 101, and described glue feeder 2 and coiler device 5 lay respectively at the outside of described wallboard 6, the described face 101 that spins refers in frame 1 wallboard 6 outsides, be provided with the region of strand shaped device 3, the opposite side relative with described region is called coiling face 7, described coiler device 5 is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand 5201, neutralization chamber 5211, support 5202, metal pipe 5203 and groove drum 5213, a left side on described winding stand 5201, right both sides are provided with three above supports 5202, a described left side, right both sides are respectively arranged with a transverse link 5204, described transverse link 5204 is connected with support 5202, described two transverse links 5204 are connected with respectively a cross motor 5205, each described support 5202 two ends are provided with 5212, described two are provided with metal pipe 5203 between taking over a business 5212, each described metal pipe 5203 belows are provided with groove drum 5213, the other passive tooth 5217 that is provided with of each groove drum 5213, the groove drum 5213 of described homonymy and passive tooth 5217 are all arranged on same driven shaft 5218, passive tooth 5217 belows are provided with driving tooth 5219, passive tooth 5217 and driving tooth 5219 engagements, each driving tooth 5219 centers of described homonymy are run through and are provided with same driving shaft 5220, described driving shaft 5220 is connected with electric rotating machine 5206, a described left side, between the groove drum 5213 on right both sides, be provided with neutralization chamber 5211, described cross motor 5205 drives transverse link 5204 to carry out horizontal cross motion, transverse link 5204 drives the metal pipe 5203 on support 5202 to carry out horizontal cross motion, described electric rotating machine 5206 drives driving shaft 5220 to rotate simultaneously, driving shaft 5220 drives driving tooth 5219 to rotate, driving tooth 5219 drives passive tooth 5217 to rotate, passive tooth 5217 drives driven shaft 5218 to rotate, thereby drive groove drum 5213 to rotate, groove drum 5213 and 5203 frictions of metal pipe, drive metal pipe 5203 to rotate, through supplying glue, after neutralizing in neutralization chamber 5211 described in the wet strand obtaining after strand moulding and spinning step enters, running to groove drum 5213 reels, in the process of metal pipe 5203 motions, wet strand is evenly wound up on metal pipe 5203 again from groove drum 5213, obtain the wound packages silk of hygrometric state.
The moulding section of described coiler device 5 is metal pipe 5203 structures of coiler device 5.
Described frame 1 comprises at least two columns 1101, and described wallboard 6 is arranged on respectively on column 1101.
Each group spinning roller of the present invention can be separately by Electric Machine Control, and can set up frequency converter 4012, realizes the infinitely variable speeds of spinning roller rotating speed is controlled, so that at any time with the adjustment of changing kind and the specification of strand, meet production requirement.Many group spinning rollers can be set up in parallel, and form spinning array, so floor space is little, least unit is taken up an area littlely, invests littlely, effectively utilizes limited space, realizes maximum throughput.
A kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand moulding, spinning and coiling, described is completed by glue feeder 2 for glue, described strand moulding is completed by strand shaped device 3, described spinning is completed by device for spinning 4, described coiling is completed by coiler device 5, described glue feeder 2 is connected with strand shaped device 3, described device for spinning 4 is arranged in frame 1, described device for spinning 4 one end arrange described strand shaped device 3, described device for spinning 4 other ends are provided with described coiler device 5, described device for spinning 4 comprises at least one group of spinning roller, every group of spinning roller comprises upper spinning roller 401 and the lower spinning roller 402 of being responsible for drawing-off, the two ends of described upper spinning roller 401 and lower spinning roller 402 are fixed, upper spinning roller 401 and lower spinning roller 402 are by Timing Belt 403 driven rotary, described Timing Belt 403 is connected with spinning motor 4011 by frequency converter 4012, at two spinning roller axial directions, and be provided with water washing device 41 between two spinning rollers, between two spinning rollers, the back segment of lower spinning roller 402 is provided with oiling device 42, the outside of the shaped portion of described coiler device 5 region between frame 1 both sides wallboard 6, the opposite side relative with spinning face 101, and described glue feeder 2 and coiler device 5 lay respectively at the outside of described wallboard 6, the described face 101 that spins refers in frame 1 wallboard 6 outsides, be provided with the region of strand shaped device 3, the opposite side relative with described region is called coiling face 7, described coiler device 5 is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand 5201, neutralization chamber 5211, support 5202, metal pipe 5203 and groove drum 5213, a left side on described winding stand 5201, right both sides are provided with three above supports 5202, a described left side, right both sides are respectively arranged with a transverse link 5204, described transverse link 5204 is connected with support 5202, described two transverse links 5204 are connected with respectively a cross motor 5205, each described support 5202 two ends are provided with 5212, described two are provided with metal pipe 5203 between taking over a business 5212, each described metal pipe 5203 belows are provided with groove drum 5213, the other passive tooth 5217 that is provided with of each groove drum 5213, the groove drum 5213 of described homonymy and passive tooth 5217 are all arranged on same driven shaft 5218, passive tooth 5217 belows are provided with driving tooth 5219, passive tooth 5217 and driving tooth 5219 engagements, each driving tooth 5219 centers of described homonymy are run through and are provided with same driving shaft 5220, described driving shaft 5220 is connected with electric rotating machine 5206, a described left side, between the groove drum 5213 on right both sides, be provided with neutralization chamber 5211, described cross motor 5205 drives transverse link 5204 to carry out horizontal cross motion, transverse link 5204 drives the metal pipe 5203 on support 5202 to carry out horizontal cross motion, described electric rotating machine 5206 drives driving shaft 5220 to rotate simultaneously, driving shaft 5220 drives driving tooth 5219 to rotate, driving tooth 5219 drives passive tooth 5217 to rotate, passive tooth 5217 drives driven shaft 5218 to rotate, thereby drive groove drum 5213 to rotate, groove drum 5213 and 5203 frictions of metal pipe, drive metal pipe 5203 to rotate, through supplying glue, after neutralizing in neutralization chamber 5211 described in the wet strand obtaining after strand moulding and spinning step enters, running to groove drum 5213 reels, in the process of metal pipe 5203 motions, wet strand is evenly wound up on metal pipe 5203 again from groove drum 5213, obtain the wound packages silk of hygrometric state.
The moulding section of described coiler device 5 is metal pipe 5203 structures of coiler device 5.
Each group spinning roller of the present invention can be separately by Electric Machine Control, and can set up frequency converter 4012, realizes the infinitely variable speeds of spinning roller rotating speed is controlled, so that at any time with the adjustment of changing kind and the specification of strand, meet production requirement.Many group spinning rollers can be set up in parallel, and form spinning array, so floor space is little, least unit is taken up an area littlely, invests littlely, effectively utilizes limited space, realizes maximum throughput.
On the basis of embodiment 1-3: preferred:
The speed of described coiling with spin speed identical.
The support 5202 on described left and right both sides is for being oppositely arranged.
Described neutralization chamber 5211 is positioned at winding stand 5201 middle parts, presets and guarantee that strand is for neutral or weakly alkaline finish in described neutralization chamber 5211, and described finish is alkalescence.
Described confession glue, strand moulding and spinning step are specially: rayon spinning stoste is controlled flow through measuring pump 201, through supplying glue for sebific duct 202, by filter 203, enter spinning head 301 again, by the spinnerets ejection strand on spinning head 301, strand enters shaped device 303 or the 302 after coagulation moulding of bath shaped device in pipe, the strand of moulding runs to spinning roller, strand is around spinning roller, under rotating, spinning roller completes the drawing-off in spinning step, solidify and disacidify, in described drawing-off, solidify in the process with disacidify, strand is also washed through water washing device 41, through oiling device 42, oil 4205, obtain wet strand.
On the basis of embodiment 5:
Described measuring pump 201 double pumps for single pump of one-in-and-one-out, one-in-and-two-out or a pump that enters to have more.
The spinneret orifice diameter of described spinning head 301 is 0.05mm.
Described spinning head 301 is " one " font, fan-shaped or circular.
Described filter 203 is arranged between measuring pump 201 and spinning head 301.
In described pipe, shaped device 303 comprises reaction cup 304, formed pipe 305 and thread guide 306; Described spinning head 301 and one end of formed pipe 305 are placed in reaction cup 304, and spinning head 301 is corresponding with formed pipe 305, and strand is sprayed into formed pipe 305, and thread guide 307 is positioned at formed pipe 305 other ends.
Further:
In described pipe, the reaction cup 304 of shaped device 303 comprises cup 308 and dividing plate 307, and described dividing plate 307 is positioned at cup 308, and described dividing plate 307 is at least one, and described dividing plate 307 is isolated at least two separate space by cup 308.
Described formed pipe 305 internal diameter Φ are 4mm, and length is 800mm.
On the basis of embodiment 5:
Described measuring pump 201 double pumps for single pump of one-in-and-one-out, one-in-and-two-out or a pump that enters to have more.
The spinneret orifice diameter of described spinning head 301 is 0.10mm.
Described spinning head 301 is " one " font, fan-shaped or circular.
Described filter 203 is arranged between measuring pump 201 and spinning head 301.
In described pipe, shaped device 303 comprises reaction cup 304, formed pipe 305 and thread guide 306; Described spinning head 301 and one end of formed pipe 305 are placed in reaction cup 304, and spinning head 301 is corresponding with formed pipe 305, and strand is sprayed into formed pipe 305, and thread guide 307 is positioned at formed pipe 305 other ends.
Further:
In described pipe, the reaction cup 304 of shaped device 303 comprises cup 308 and dividing plate 307, and described dividing plate 307 is positioned at cup 308, and described dividing plate 307 is at least one, and described dividing plate 307 is isolated at least two separate space by cup 308.
Described formed pipe 305 internal diameter Φ are 15mm, and length is 2000mm.
embodiment 8
On the basis of embodiment 5:
Described measuring pump 201 double pumps for single pump of one-in-and-one-out, one-in-and-two-out or a pump that enters to have more.
The spinneret orifice diameter of described spinning head 301 is 0.075mm.
Described spinning head 301 is " one " font, fan-shaped or circular.
Described filter 203 is arranged between measuring pump 201 and spinning head 301.
In described pipe, shaped device 303 comprises reaction cup 304, formed pipe 305 and thread guide 306; Described spinning head 301 and one end of formed pipe 305 are placed in reaction cup 304, and spinning head 301 is corresponding with formed pipe 305, and strand is sprayed into formed pipe 305, and thread guide 307 is positioned at formed pipe 305 other ends.
Further:
In described pipe, the reaction cup 304 of shaped device 303 comprises cup 308 and dividing plate 307, and described dividing plate 307 is positioned at cup 308, and described dividing plate 307 is at least one, and described dividing plate 307 is isolated at least two separate space by cup 308.
Described formed pipe 305 internal diameter Φ are 9.5mm, and length is 1400mm.
embodiment 9
Described upper spinning roller 401 leading portions are provided with step 405, and the diameter of described step 405 is less than the diameter of spinning roller 401 remainders.
The diameter of the diameter of described step 405 and upper spinning roller 401 remainders differs 10%.
Described upper spinning roller 401 is for being horizontally disposed with, and lower spinning roller 402 is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 is for being obliquely installed, and lower spinning roller 402 is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 and lower spinning roller 402 are and are obliquely installed, and are not parallel to each other mutually, and upper spinning roller 402 and lower spinning roller form angle, and described angle forms acute angle in coiling face 7 directions.
Preferably, described angle is that acute angle refers to that angle is 1 degree.
Described high-speed spinning machine spin speed when the 100m/min, spinning roller length is 1000mm, spinning roller diameter is 120mm, spinning roller centre-to-centre spacing is 400mm; While spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; While spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
embodiment 10
Described upper spinning roller 401 leading portions are provided with step 405, and the diameter of described step 405 is less than the diameter of spinning roller 401 remainders.
The diameter of the diameter of described step 405 and upper spinning roller 401 remainders differs 25%.
Described upper spinning roller 401 is for being horizontally disposed with, and lower spinning roller 402 is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 is for being obliquely installed, and lower spinning roller 402 is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 and lower spinning roller 402 are and are obliquely installed, and are not parallel to each other mutually, and upper spinning roller 402 and lower spinning roller form angle, and described angle forms acute angle in coiling face 7 directions.
Preferably, described angle is that acute angle refers to that angle is 45 degree.
Described high-speed spinning machine spin speed when the 100m/min, spinning roller length is 1000mm, spinning roller diameter is 120mm, spinning roller centre-to-centre spacing is 400mm; While spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; While spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
embodiment 11
Described upper spinning roller 401 leading portions are provided with step 405, and the diameter of described step 405 is less than the diameter of spinning roller 401 remainders.
The diameter of the diameter of described step 405 and upper spinning roller 401 remainders differs 17.5%.
Described upper spinning roller 401 is for being horizontally disposed with, and lower spinning roller 402 is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 is for being obliquely installed, and lower spinning roller 402 is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 and lower spinning roller 402 are and are obliquely installed, and are not parallel to each other mutually, and upper spinning roller 402 and lower spinning roller form angle, and described angle forms acute angle in coiling face 7 directions.
Preferably, described angle is that acute angle refers to that angle is 23 degree.
Described high-speed spinning machine spin speed when the 100m/min, spinning roller length is 1000mm, spinning roller diameter is 120mm, spinning roller centre-to-centre spacing is 400mm; While spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; While spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
embodiment 12
The top, at least one spinning roller stage casing of described device for spinning 4 is provided with the water washing device 41 of the mode that sprays, and at least one spinning roller back segment top is provided with to spray or the oiling device 42 of laminating type.
embodiment 13
By mozzle 4103 by the direct water conservancy diversion of water cleaning on lower spinning roller 402, one prevents that rinse water from splashing everywhere, it two makes rinse water form moisture film on lower spinning roller 402, and strand soaks on the moisture film of lower spinning roller 402 and embathes, thereby has improved cleaning performance.
For further making rinse water form moisture film on lower spinning roller 402, described water side is also provided with diversion screen 4104, the water of spray apertures or nozzle 4102 ejections is by diversion screen 4104 sprays on lower spinning roller 402, and the sieve screen apertures diameter of described diversion screen is 10mm.
embodiment 14
By mozzle 4103 by the direct water conservancy diversion of water cleaning on lower spinning roller 402, one prevents that rinse water from splashing everywhere, it two makes rinse water form moisture film on lower spinning roller 402, and strand soaks on the moisture film of lower spinning roller 402 and embathes, thereby has improved cleaning performance.
For further making rinse water form moisture film on lower spinning roller 402, described water side is also provided with diversion screen 4104, the water of spray apertures or nozzle 4102 ejections is by diversion screen 4104 sprays on lower spinning roller 402, and the sieve screen apertures diameter of described diversion screen is 5mm.
embodiment 15
For further making rinse water form moisture film on lower spinning roller 402, described water side is also provided with diversion screen 4104, the water of spray apertures or nozzle 4102 ejections is by diversion screen 4104 sprays on lower spinning roller 402, and the sieve screen apertures diameter of described diversion screen is 8mm.
embodiment 16
Further, in the water side of described deflector 4106, be provided with flow-stopping plate 4107, described flow-stopping plate 4107 is provided with overflow seam 4108, clean water is stitched 4108 jet flows on lower spinning roller 402 by overflow, clean water pools together by flow-stopping plate 4107 water yield that formation is larger, by overflow, stitch 4108 jet flows on lower spinning roller 402, compared with the rinse water of big yield, by overflow, stitching 4108 forms like the same current of waterfall, spray is on lower spinning roller 402, moisture film on lower spinning roller 402 forms more even, has improved the cleaning performance of strand.
Further, on described deflector 4106, be vertically provided with guiding gutter 4109, described guiding gutter 4109 vertically arranges, the water of described spray apertures or nozzle 4102 ejections imports flow-stopping plate 4107 by guiding gutter 4109, the water of spray apertures or nozzle 4102 ejections can not form diffusing on deflector 4107, so rinse water more easily forms uniform moisture film on lower spinning roller 402.
The width of described overflow seam is 10 millimeters.
Described deflector 4106 is 30 degree with the angle of described spinning roller place horizontal plane.
embodiment 17
Further, in the water side of described deflector 4106, be provided with flow-stopping plate 4107, described flow-stopping plate 4107 is provided with overflow seam 4108, clean water is stitched 4108 jet flows on lower spinning roller 402 by overflow, clean water pools together by flow-stopping plate 4107 water yield that formation is larger, by overflow, stitch 4108 jet flows on lower spinning roller 402, compared with the rinse water of big yield, by overflow, stitching 4108 forms like the same current of waterfall, spray is on lower spinning roller 402, moisture film on lower spinning roller 402 forms more even, has improved the cleaning performance of strand.
Further, on described deflector 4106, be vertically provided with guiding gutter 4109, described guiding gutter 4109 vertically arranges, the water of described spray apertures or nozzle 4102 ejections imports flow-stopping plate 4107 by guiding gutter 4109, the water of spray apertures or nozzle 4102 ejections can not form diffusing on deflector 4107, so rinse water more easily forms uniform moisture film on lower spinning roller 402.
The width of described overflow seam is 5 millimeters.
Described deflector 4106 is 60 degree with the angle of described spinning roller place horizontal plane.
Further, in the water side of described deflector 4106, be provided with flow-stopping plate 4107, described flow-stopping plate 4107 is provided with overflow seam 4108, clean water is stitched 4108 jet flows on lower spinning roller 402 by overflow, clean water pools together by flow-stopping plate 4107 water yield that formation is larger, by overflow, stitch 4108 jet flows on lower spinning roller 402, compared with the rinse water of big yield, by overflow, stitching 4108 forms like the same current of waterfall, spray is on lower spinning roller 402, moisture film on lower spinning roller 402 forms more even, has improved the cleaning performance of strand.
Further, on described deflector 4106, be vertically provided with guiding gutter 4109, described guiding gutter 4109 vertically arranges, the water of described spray apertures or nozzle 4102 ejections imports flow-stopping plate 4107 by guiding gutter 4109, the water of spray apertures or nozzle 4102 ejections can not form diffusing on deflector 4107, so rinse water more easily forms uniform moisture film on lower spinning roller 402.
The width of described overflow seam is 7 millimeters.
Described deflector 4106 is 45 degree with the angle of described spinning roller place horizontal plane.
embodiment 19
Described spinning machine spin speed when the 80m/min, the spray flux of described water washing device 41 is 100ml/min; Described spinning machine spin speed when the 100m/min, the spray flux of described water washing device 41 is 140ml/min; Described spinning machine spin speed when the 120m/min, the spray flux of described water washing device 41 is 200ml/min.
Described water washing device 41 sprays water is out vertical with described spinning roller, and spray length is 100mm.
embodiment 20
Described spinning machine spin speed when the 100m/min, the spray flux of described water washing device 41 is 120ml/min; Described spinning machine spin speed when the 120m/min, the spray flux of described water washing device 41 is 160ml/min; Described spinning machine spin speed when the 140m/min, the spray flux of described water washing device 41 is 260ml/min.
Described water washing device 41 sprays water is out vertical with described spinning roller, and spray length is 500mm.
embodiment 21
Described spinning machine spin speed when the 90m/min, the spray flux of described water washing device 41 is 110ml/min; Described spinning machine spin speed when the 110m/min, the spray flux of described water washing device 41 is 150ml/min; Described spinning machine spin speed when the 130m/min, the spray flux of described water washing device 41 is 230ml/min.
Described water washing device 41 sprays water is out vertical with described spinning roller, and spray length is 300mm.
embodiment 22
Oiling device 42 the first structures are as follows: oiling device 42 is arranged in the frame 1 of high-speed spinning machine, described oiling device 42 comprises oil groove 4201, godet roller 4202, drawing roller 4203, oil tanker 4204 and sponge adsorbent equipment 4206, in oil groove 4201, be marked with the oil 4205 of strand on required, the both sides of the upper limb of described oil groove 4201 are respectively arranged with godet roller 4202 and drawing roller 4203, described oil tanker 4205 is arranged on the bottom of oil groove 4201, the madial wall of oil groove 4201 is provided with sponge adsorbent equipment 4206, the bottom that strand 4209 imports oil groove 4201 through godet roller 4202 is walked around oil tanker 4204 and is immersed in the oil 4205 of bottom, again by 4206 oil suctions of sponge adsorbent equipment, then through drawing roller 4203, draw and enter next procedure, the curled hair bar that carries out next operation as coiler device 5 around.Oiling of strand 4209 all completes with de-oiling in oil groove 4201, in the bottom of oil groove 4201, fill the oil 4205 for oiling to strand, oil tanker 4204 is arranged on the bottom of oil groove 4201, strand 4209 imports in the oil 4205 of oil groove 4201 bottoms through godet roller 4202, and be pressed in oil 4205 by oil tanker 4204, complete and oil, because strand is immersed in oil completely, therefore strand oils full, evenly, has improved the oil applying rate of strand 4209.Madial wall at oil groove 4201 is provided with sponge adsorbent equipment 4206 simultaneously, after strand 4209 oils, effect in godet roller 4202 and drawing roller 4203, the strand 4209 oiling is through sponge adsorbent equipment 4206, the remaining oil of strand 4209 rich surfaces is adsorbed and falls into oil groove 4201, prevent on strand 4209 oil pollution working environment, reduced oily waste simultaneously.
Further, at described sponge adsorbent equipment 4206, be horizontally installed on the inwall of oil groove 4201, sponge adsorbent equipment 4206 is vertically provided with through hole 4207, strand 4209 is passed by described through hole 4207, it has avoided the oil on strand 4209 to throw away oil groove 4201, pollutes workbench and causes oily waste.
Further, in said apparatus, also comprise oil wiper, described oil wiper is arranged on the bottom of sponge adsorbent equipment 4206, oil wiper be two cooperatively interact scrape oil tanker 4208, strand 4209 is scraped between oil tanker 4208 through two, by crossing sponge adsorbent equipment 4206, remove unnecessary oil again, improve oil applying rate and prevent oily waste.
embodiment 23
Oiling device 42 the second structures are as follows: oiling device 42 comprises oil tanker 4204, spray bar 4211, oil pump 4210, oil storage tank 4213 and sponge adsorbent equipment 4206, described spray bar 4211 is located at the top of oil tanker 4204, on spray bar 4211, be provided with for the nozzle opening 4212 to oil tanker 4204 oil spouts, described oil storage tank 4213 is arranged on the below of oil tanker 4204, described spray bar 4211 is connected with oil storage tank 4213 by oil pump 4210, and described sponge adsorbent equipment 4206 is arranged on the sidewall of oil storage tank 4213.In described frame 11, be also provided with godet roller 4202 and drawing roller 4203, strand 4209 is under the driving of godet roller 4202, walk around oil tanker 4204, spray bar 4211 is sprayed on oil on oil tanker 4204 by nozzle opening disposed thereon 4212 sprays, oil 4205 forms oil film on oil tanker 4204, strand 4209 soaks on oil tanker 4204 in formed oil film, therefore strand 4209 oils full, evenly, thereby improved the oil applying rate of strand, strand 4209 after oiling adsorbs and strikes off its unnecessary oil 4205 in surface through sponge adsorbent equipment 4206, these oil 4205 all flow in oil storage tank 4213 and collect, oil pump 4210 is constantly extracted into the oil in oil storage tank 4,213 4205 in spray bar 4211, by 4212 pairs of strands 4209 of nozzle opening, oil, periodic duty.Both significantly improved the oil applying rate of strand 4209, and the excess oil on strand 4209 can not pollute work top, excess oil falls into oil storage tank 4213 automatically, has avoided oily waste.
Further, described sponge adsorbent equipment 4206 is horizontally installed on the inwall of oil storage tank 4213, and sponge adsorbent equipment 4206 is vertically provided with through hole 4207, and strand 4209 is passed by described through hole 4207, avoided the oil on strand to throw away oil groove, polluted workbench and cause oily waste.
Further, for the excess oil on the strand after making to oil can be eliminated, also comprise oil wiper, described oil wiper is arranged on the bottom of sponge adsorbent equipment 4206, described oil wiper be two cooperatively interact scrape oil tanker 4208, strand is scraped between oil tanker 4208 through two, again through sponge adsorbent equipment 4206, strand 4209 after oiling, first removes the strand 4206 unnecessary oil in surface by two oil wipers of scraping oil tanker 4208 compositions, guarantees the adsorption effect of excess oil.
embodiment 24
During the spinning speed and be 100 m/min of described spinning machine, the finish amount of described oiling device 42 is 5 ml/min; During the spinning speed and be 120 m/min of described spinning machine, the finish amount of described oiling device 42 is 5 ml/min; During the spinning speed and be 160 m/min of described spinning machine, the finish amount of described oiling device 42 is 5 ml/min.
embodiment 25
During the spinning speed and be 100 m/min of described spinning machine, the finish amount of described oiling device 42 is 20 ml/min; During the spinning speed and be 120 m/min of described spinning machine, the finish amount of described oiling device 42 is 35 ml/min; During the spinning speed and be 160 m/min of described spinning machine, the finish amount of described oiling device 42 is 50 ml/min.
embodiment 26
During the spinning speed and be 100 m/min of described spinning machine, the finish amount of described oiling device 42 is 12.5 ml/min; During the spinning speed and be 120 m/min of described spinning machine, the finish amount of described oiling device 42 is 20 ml/min; During the spinning speed and be 160 m/min of described spinning machine, the finish amount of described oiling device 42 is 27.5 ml/min.
embodiment 27
Drip washing in different spinning speed and different cultivars spinning technique and oiling:
embodiment 28
On the column 1101 of coiling face 7 one sides, be provided with guide wire apparatus 1102, described guide wire apparatus 1102 comprises thread guide support 1103 and thread guide 1104, described thread guide 1104 is arranged on thread guide support 1103 one end, and described thread guide support 1103 other ends are connected with described column 1101; Wet strand from spinning roller out, by guide wire apparatus 1102 seal wires to coiler device 5.
Further:
The process of described wet strand from spinning roller to guide wire apparatus 1102, the angle of wet strand and horizontal plane is 15 degree.
Described wet strand is by guide wire apparatus 1102 seal wires to the process of coiler device 5, and the angle of wet strand and horizontal plane is 30 degree.
embodiment 29
On the column 1101 of coiling face 7 one sides, be provided with guide wire apparatus 1102, described guide wire apparatus 1102 comprises thread guide support 1103 and thread guide 1104, described thread guide 1104 is arranged on thread guide support 1103 one end, and described thread guide support 1103 other ends are connected with described column 1101; Wet strand from spinning roller out, by guide wire apparatus 1102 seal wires to coiler device 5.
Further:
The process of described wet strand from spinning roller to guide wire apparatus 1102, the angle of wet strand and horizontal plane is 60 degree.
Described wet strand is by guide wire apparatus 1102 seal wires to the process of coiler device 5, and the angle of wet strand and horizontal plane is 90 degree.
embodiment 30
On the column 1101 of coiling face 7 one sides, be provided with guide wire apparatus 1102, described guide wire apparatus 1102 comprises thread guide support 1103 and thread guide 1104, described thread guide 1104 is arranged on thread guide support 1103 one end, and described thread guide support 1103 other ends are connected with described column 1101; Wet strand from spinning roller out, by guide wire apparatus 1102 seal wires to coiler device 5.
Further:
The process of described wet strand from spinning roller to guide wire apparatus 1102, the angle of wet strand and horizontal plane is 38 degree.
Described wet strand is by guide wire apparatus 1102 seal wires to the process of coiler device 5, and the angle of wet strand and horizontal plane is 60 degree.
Claims (21)
1. a spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand moulding, spinning and coiling, described is completed by glue feeder (2) for glue, described strand moulding is completed by strand shaped device (3), described spinning is completed by device for spinning (4), described coiling is completed by coiler device (5), it is characterized in that: described glue feeder (2) is connected with strand shaped device (3), described device for spinning (4) is arranged in frame (1), described device for spinning (4) one end arranges described strand shaped device (3), described device for spinning (4) other end is provided with described coiler device (5), described device for spinning (4) comprises at least one group of spinning roller, every group of spinning roller comprises upper spinning roller (401) and the lower spinning roller (402) of being responsible for drawing-off, the two ends of described upper spinning roller (401) and lower spinning roller (402) are fixed, upper spinning roller (401) and lower spinning roller (402) are by Timing Belt (403) driven rotary, described Timing Belt (403) is connected with spinning motor (4011) by frequency converter (4012), at two spinning roller axial directions, and between two spinning rollers, be provided with water washing device (41), between two spinning rollers, the back segment of lower spinning roller (402) is provided with oiling device (42), the shaped portion of described coiler device (5) is positioned at the outside of region between frame (1) both sides wallboards (6), the opposite side relative with spinning face (101), and described glue feeder (2) and coiler device (5) lay respectively at the outside of described wallboard (6), the described face (101) that spins refers in frame (1) wallboard (6) outside, be provided with the region of strand shaped device (3), the opposite side relative with described region is called coiling face (7), described coiler device (5) is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand (5201), neutralization chamber (5211), support (5202), metal pipe (5203) and groove drum (5213), a left side on described winding stand (5201), right both sides are provided with three above supports (5202), a described left side, right both sides are respectively arranged with a transverse link (5204), described transverse link (5204) is connected with support (5202), described two transverse links (5204) are connected with respectively a cross motor (5205), described each support (5202) two ends are provided with (5212), described two take over a business between (5212), to be provided with metal pipe (5203), each described metal pipe (5203) below is provided with groove drum (5213), the other passive tooth (5217) that is provided with of each groove drum (5213), the groove drum of described homonymy (5213) and passive tooth (5217) are all arranged on same driven shaft (5218), passive tooth (5217) below is provided with driving tooth (5219), passive tooth (5217) and driving tooth (5219) engagement, each driving tooth (5219) center of described homonymy is run through and is provided with same driving shaft (5220), described driving shaft (5220) is connected with electric rotating machine (5206), a described left side, between the groove drum on right both sides (5213), be provided with neutralization chamber (5211), described cross motor (5205) drives transverse link (5204) to carry out horizontal cross motion, transverse link (5204) drives the metal pipe (5203) on support (5202) to carry out horizontal cross motion, described electric rotating machine (5206) drives driving shaft (5220) to rotate simultaneously, driving shaft (5220) drives driving tooth (5219) to rotate, driving tooth (5219) drives passive tooth (5217) to rotate, passive tooth (5217) drives driven shaft (5218) to rotate, thereby drive groove drum (5213) to rotate, groove drum (5213) and metal pipe (5203) friction, drive metal pipe (5203) to rotate, through supplying glue, after neutralizing in neutralization chamber (5211) described in the wet strand obtaining after strand moulding and spinning step enters, running to groove drum (5213) reels, in the process of metal pipe (5203) motion, wet strand is evenly wound up on metal pipe (5203) again from groove drum (5213), obtain the wound packages silk of hygrometric state.
2. a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, is characterized in that: the speed of described coiling is with to spin speed identical.
3. a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, is characterized in that: the support on described left and right both sides (5202) is for being oppositely arranged.
4. a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described neutralization chamber (5211) is positioned at winding stand (5201) middle part, in described neutralization chamber (5211), preset and guarantee that strand is for neutral or weakly alkaline finish, described finish is alkalescence.
5. a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described confession glue, strand moulding and spinning step are specially: rayon spinning stoste is controlled flow through measuring pump (201), through supplying glue for sebific duct (202), by filter (203), enter spinning head (301) again, by the spinnerets ejection strand on spinning head (301), strand enters shaped device in pipe (303) or bath shaped device (302) after coagulation moulding, the strand of moulding runs to spinning roller, strand is around spinning roller, under rotating, spinning roller completes the drawing-off in spinning step, solidify and disacidify, in described drawing-off, solidify in the process with disacidify, strand also passes through water washing device (41) and washes, through oiling device (42) oil (4205), obtain wet strand.
6. a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described upper spinning roller (401) leading portion is provided with step (405), and the diameter of described step (405) is less than the diameter of spinning roller (401) remainder.
7. a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis according to claim 6, is characterized in that: the diameter of the diameter of described step (405) and upper spinning roller (401) remainder differs 10-25%.
8. a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described upper spinning roller (401) is for being horizontally disposed with, lower spinning roller (402) is for being obliquely installed, and the angle of two spinning rollers is acute angle.
9. a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described upper spinning roller (401) is for being obliquely installed, lower spinning roller (402) is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
10. a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described upper spinning roller (401) and lower spinning roller (402) are and are obliquely installed, and be not parallel to each other mutually, upper spinning roller (401) and lower spinning roller (402) form angle, and described angle forms acute angle in coiling face (7) direction.
A kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis in 11. according to Claim 8-10 described in any one, is characterized in that: described angle is that acute angle refers to that angle is 1-45 degree.
12. a kind of spinning techniques that are provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described high-speed spinning machine spin speed when the 100m/min, spinning roller length is 1000mm, and spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm; While spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; While spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
13. a kind of spinning techniques that are provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: the top, at least one spinning roller stage casing of described device for spinning (4) is provided with the water washing device (41) of the mode that sprays, at least one spinning roller back segment top is provided with to spray or the oiling device (42) of laminating type.
14. a kind of spinning techniques that are provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, it is characterized in that: described water washing device (41) comprises the spray equipment being arranged between two spinning rollers, and be provided with water inlet pipe in frame (1) outside, described spray equipment comprises shower (4101) and mozzle (4103), described shower (4101) is provided with spray apertures or nozzle (4102), one end of described mozzle (4103) is fixed on shower (4101), and be connected with spray apertures or nozzle (4102), the other end is water side, described water side is positioned at lower spinning roller top, described water side is also provided with diversion screen (4104), the water of spray apertures or nozzle (4102) ejection sprays on lower spinning roller by diversion screen (4104), screen cloth (4105) bore dia of described diversion screen (4104) is 5-10mm.
15. a kind of spinning techniques that are provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, it is characterized in that: described water washing device (41) comprises the spray equipment being arranged between two spinning rollers, described spray equipment comprises shower (4101), described shower (4101) is provided with spray apertures or nozzle (4102), also comprise deflector (4106), one end of described deflector (4106) is fixed on shower (4101), the other end is water conservancy diversion end, described water conservancy diversion end is positioned at the top of lower spinning roller, the water of described spray apertures or nozzle (4102) ejection directly sprays on lower spinning roller by deflector (4106), described deflector (4106) is 30-60 degree with the angle of described spinning roller place horizontal plane, the water side of described deflector is provided with flow-stopping plate (4107), described flow-stopping plate (4107) is provided with overflow seam (4108), clean water is stitched (4108) jet flow on lower spinning roller by overflow, on described deflector, be vertically provided with guiding gutter (4109), described guiding gutter (4109) vertically arranges, the water of described spray apertures or nozzle ejection imports flow-stopping plate (4107) by guiding gutter (4109), the width of described overflow seam (4108) is 5-10mm.
16. a kind of spinning techniques that are provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, is characterized in that: described spinning machine spin speed when the 80-100m/min, the spray flux of described water washing device is 100-120ml/min; Described spinning machine spin speed when the 100-120m/min, the spray flux of described water washing device (41) is 140-160ml/min; Described spinning machine spin speed when the 120-140m/min, the spray flux of described water washing device (41) is 200-260ml/min, described water washing device (41) spray water is out vertical with described spinning roller, spray length is 100-500mm.
17. a kind of spinning techniques that are provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, it is characterized in that: described oiling device (42) is arranged in the frame (1) of high-speed spinning machine, described oiling device (42) comprises oil groove (4201), the both sides of the upper limb of described oil groove (4201) are respectively arranged with godet roller (4202) and drawing roller (4203), bottom in described oil groove (4201) is provided with oil tanker (4204), the madial wall of described oil groove (4201) is provided with sponge adsorbent equipment (4206), the bottom that strand (4209) imports oil groove (4201) through godet roller (4202) is walked around oil tanker (4204) and is immersed in the oil (4205) of bottom, again by sponge adsorbent equipment (4206) oil suction (4205), then through drawing roller (4203), draw and enter next procedure.
18. a kind of spinning techniques that are provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, it is characterized in that: described oiling device (42) is arranged in the frame (1) of high-speed spinning machine, described oiling device (42) comprises oil tanker (4204), spray bar (4211), oil pump (4210), oil storage tank (4213) and sponge adsorbent equipment (4206), described spray bar (4211) is located at the top of oil tanker (4204), on spray bar (4211), be provided with for the nozzle opening (4212) to oil tanker (4204) oil spout (4205), described oil storage tank (4213) is arranged on the below of oil tanker (4204), described spray bar (4211) is connected with oil storage tank (4213) by oil pump (4210), described sponge adsorbent equipment (4206) is arranged on the sidewall of oil storage tank (4213).
19. according to a kind of spinning technique that is provided with the high-speed spinning machine of the passive coiler device of axis described in claim 17 or 18, it is characterized in that: described sponge adsorbent equipment (4206) is horizontally installed on the inwall of oil storage tank (4213), sponge adsorbent equipment (4206) is vertically provided with through hole (4207), strand (4209) is passed by described through hole (4207), described oiling device (42) also comprises oil wiper, described oil wiper is arranged on the lower surface of sponge adsorbent equipment (4206), described oil wiper be two cooperatively interact scrape oil tanker (4208).
20. a kind of spinning techniques that are provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, is characterized in that: during the spinning speed and be 100 m/min of described spinning machine, the finish amount of described oiling device (42) is 5-20 ml/min; During the spinning speed and be 120 m/min of described spinning machine, the finish amount of described oiling device (42) is 5-35 ml/min; During the spinning speed and be 160 m/min of described spinning machine, the finish amount of described oiling device (42) is 5-50 ml/min.
21. a kind of spinning techniques that are provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described frame (1) comprises two columns (1101), described wallboard (6) is arranged on respectively on column (1101), on the column (1101) of described coiling face (7) one sides, be provided with guide wire apparatus (1102), described guide wire apparatus (1102) comprises thread guide support (1103) and thread guide (1104), described thread guide (1104) is arranged on thread guide support (1103) one end, described thread guide support (1103) other end is connected with described column (1101), wet strand from spinning roller out, by guide wire apparatus (1102) seal wire to coiler device (5), described wet strand is from spinning roller to guide wire apparatus the process of (1102), the angle of wet strand and horizontal plane is 15-60 degree, described wet strand is by guide wire apparatus (1102) seal wire to the process of coiler device (5), and the angle of wet strand and horizontal plane is 30-90 degree.
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| CN201310639789.0A CN103643319B (en) | 2013-12-04 | 2013-12-04 | Spinning technology of high-speed spinning machine provided with through shaft passive winding device |
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| CN201310639789.0A CN103643319B (en) | 2013-12-04 | 2013-12-04 | Spinning technology of high-speed spinning machine provided with through shaft passive winding device |
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| CN103643319B CN103643319B (en) | 2016-02-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103628163A (en) * | 2013-12-04 | 2014-03-12 | 宜宾丝丽雅集团有限公司 | Spinning machine |
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| JP2007512443A (en) * | 2003-11-27 | 2007-05-17 | ザウラー ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | Equipment for melt spinning multiple yarns |
| CN201089811Y (en) * | 2007-09-24 | 2008-07-23 | 宜宾海丝特纤维有限责任公司 | Viscose rayon deep spinning-bathing continuous spinning machine |
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| CN2292097Y (en) * | 1997-03-08 | 1998-09-23 | 经纬纺织机械股份有限公司 | Viscose filament continuous spinning machine |
| DE10045473A1 (en) * | 2000-09-14 | 2002-03-28 | Barmag Barmer Maschf | Melt spinning assembly, comprises has filament winders matching the spinning stations, arranged in pairs back to back closely together to leave servicing passages between the pairs |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103628163A (en) * | 2013-12-04 | 2014-03-12 | 宜宾丝丽雅集团有限公司 | Spinning machine |
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| CN103643319B (en) | 2016-02-10 |
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