CN103628159B - Spinning technology of high-speed spinning machine provided with through shaft passive winding device - Google Patents

Spinning technology of high-speed spinning machine provided with through shaft passive winding device Download PDF

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Publication number
CN103628159B
CN103628159B CN201310640244.1A CN201310640244A CN103628159B CN 103628159 B CN103628159 B CN 103628159B CN 201310640244 A CN201310640244 A CN 201310640244A CN 103628159 B CN103628159 B CN 103628159B
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spinning
strand
spinning roller
roller
oil
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CN103628159A (en
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廖周荣
段太刚
何大雄
徐发祥
廖秀
刘玉桃
肖昌德
熊丽林
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Yibin Grace Group Co Ltd
Sichuan Yibin Huimei Line Industry Co Ltd
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Yibin Grace Group Co Ltd
Sichuan Yibin Huimei Line Industry Co Ltd
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Abstract

The invention relates to a spinning process of a high-speed spinning machine with a novel through shaft passive winding device. The spinning device in spinning comprises at least one group of spinning rollers, each group of spinning rollers comprises an upper spinning roller and a lower spinning roller which are responsible for drafting, the forming part of the winding device is positioned on the outer side of the area between the wall plates on the two sides of the rack and the other side opposite to the spinning surface, the winding device is a novel through shaft passive winding device, and due to the external arrangement of the winding device, the corrosion to the spinning strips, the winding equipment and a control system thereof is small in acidic environment, the maintenance and the operation of workers are convenient, and due to the fact that the existing centrifugal cylinder needs to rotate at a high speed, the energy consumption is high, and the winding device only needs to meet the speed of the spinning rollers, does not need other energy consumption, and is low in power of the whole machine.

Description

A kind of spinning technique of the high-speed spinning machine being provided with the passive coiler device of axis
Technical field
The present invention relates to a kind of spinning technique, it is more particularly related to the spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis, belong to spining technology field.
Background technology
Pure methylcellulose, referred to as pulp is extracted by cellulosic material.Process with Caustic soda, Carbon bisulfide, obtain orange-yellow sodium cellulose xanthate, be re-dissolved in diluted sodium hydroxide solution, become the spinning solution of thickness, referred to as viscose glue.Viscose glue, after filtration, maturation, deaeration, carries out wet spinning, and coagulating bath is made up of sulphuric acid, sodium sulfate and zinc sulfate.Sodium cellulose xanthate in viscose glue decomposes with the effect of sulfuric acid in coagulating bath, cellulose regenerated and separate out, and gained cellulose fibre is through washing, desulfurization, bleaching, become viscose rayon after drying.The viscose filament yarn i.e. one of viscose rayon, is also to be prepared by above-mentioned technique.
In spinning and spinning last handling process, the selection of spinning-drawing machine has semicontinuous weaving loom and continuous weaving loom, in terms of technique and equipment two for, there is following difference in both spinning-drawing machines:
1, for the angle of production technology, semi-continuous spinning machine is spinning and post processing (post processing includes washing, dries, becomes the steps such as cylinder) separately, individually to be completed, and semi-continuous spinning machine is mainly responsible for spinning portion;And continuous spinning machine is that spinning and post processing (post processing includes washing, dries, becomes the steps such as cylinder) operation is concentrated in together and is continuously finished, continuous spinning is responsible for the institute from spinning to post processing in steps.
2, for the angle of device structure, semi-continuous spinning machine includes glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism and winding mechanism, and the product obtained is to fall into the spinning cake in centrifugal cylinder;And continuous spinning machine has glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism, do not have winding mechanism, strand to be directly entered the mechanism such as drip washing, drying, finally obtain the silk cylinder of coiling and molding.
Difference based on both the above spinning-drawing machine, its respective pluses and minuses are as follows:
1, semi-continuous spinning machine (as shown in Figure 1-Figure 3):
Advantage: owing to there being the post-processing step individually carried out, and post-processing step also has low-temp desulfurization, the process of low temperature long time drying, product has intensity height, whiteness height, the soft beautiful feature of strand;
Shortcoming: spin speed low, post processing costly, increases production cost.
2, continuous spinning machine:
Advantage: spin speed high, output increased;Spinning and post processing concentrate in together and carry out, and production cost reduces;
Shortcoming: owing to strand is i.e. to wash i.e. to dry, strand intensity is low, and whiteness is low, and strand is coarse, quality is not as the product of semi-continuous spinning machine;For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost;High to raw material (viscose glue) prescription.
In prior art modal semi-continuous spinning machine be R535 semi-continuous spinning machine (as shown in Figure 1-Figure 3, including frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, in device for spinning 4, spinning roller is relative to spinning the operating surface 102 in face 101 for longitudinally disposed), the main flow of its spinning is:
Viscose glue is shaped to strand through reaction in spraying into acid bath groove with spinning head after being filtered by filter, strand passes through drawing-off dish drawing-off to solidifying roller, strand winds the distance of a fixing turn on solidification roller and carries out after the reaction of a period of time lifting head to the face of sth. made by twisting acid removing roller again, use the mode of drip washing of dripping that strand is gone acid elution above acid removing roller, strand winds the distance of a fixing turn on acid removing roller and imports centrifugal cylinder again, finally obtains spinning cake.
Wherein, spinning roll body is broadly divided into acid removing roller and solidification roller, each ingot position of spinning-drawing machine uses a pair solidification roller and a pair acid removing roller respectively, solidification roller is arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviating from, the fixed form of roll body is one end and fixes, and the operating surface position that installation direction spins face relative to spinning-drawing machine becomes longitudinally mounted.Three cylinder air drafts of another now R535 triplex yarn spinning machine use triplex with duct exhaust air mode.
Its strand moulding section of existing R535A semi-continuous spinning machine and spinning roll structure and mounting means cannot be carried out high speed spinning, and its spinning spins speed at about 70-90m/min.Its device structure and mounting means etc. cause the shortcomings such as spinning machine equipment floor space is big, energy consumption is high, technological process is complicated, maintenance point is many, and accessory consumes greatly, product cost is high simultaneously.Three cylinder triplex of another R535 triplex silk mutually form interference with duct exhaust air mode during air draft, cause exhaust effect poor.
The continuous spinning machine of the Soviet Union is improved for spinning roller segment, but obtain is tow owing to it produces, it is impossible to obtain spinning cake, so can not be directly applied in semi-continuous spinning machine.
In prior art, modal continuous spinning machine structure is as Figure 4-Figure 6, and its first half includes frame 1, glue feeder 2, strand shaped device 3 and device for spinning 4, and in device for spinning 4, spinning roller is relative to spinning the operating surface 102 in face 101 also for longitudinally disposed.
State Intellectual Property Office discloses Publication No. CN1356409 in 2000.12.6, the patent of invention of entitled " single channel multifibres is centrifugal to be spun and semi-continuous spinning machine and rayon spinning technique thereof ", a kind of centrifugal semi-continuous spinning machine of this disclosure of the invention, it includes viscose glue induction system, swing tube assembly, scrapes acid, drawing-off dish, solidification roller, acid removing roller, crane and funnel, centrifugal cylinder and electricity ingot system, and viscose glue induction system is entered the multichannel viscose glue pipe of glue by head and tail two ends simultaneously and supporting mechanism forms;Swing tube assembly is made up of the dosing pump of the multi-channel parallel concatenated with multichannel sebific duct, worry set, curved tube and shower nozzle;The acid removing roller assembly being made up of two acid removing rollers installed up and down it is provided with on strand walking path above double solidification rollers;On machine crane, device and the funnel of the same number of synchronization action of strand;Its centrifugal cylinder, electricity ingot system are set to the many centrifugal cylinders of every ingot and the electric ingot supporting with it and controlling organization.
Foregoing invention can produce multi-filament simultaneously, the yield of viscose filament yarn is greatly improved, but this invention uses a pair solidification roller and a pair acid removing roller respectively due to each ingot position of its spinning-drawing machine, solidification roller is arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviating from, the fixed form of roll body is one end and fixes, and installation direction becomes longitudinally mounted relative to spinning-drawing machine operating surface position.The problem that said structure brings is as follows:
1, said structure limits the length of roller, the time that viscose filament yarn is walked on roller is short, and viscose filament yarn curring time is short, if high-speed spinning to be carried, inevitably resulting in the viscose filament yarn response time not reduces product quality, so using traditional semi-continuous spinning machine efficiency to reduce;
2, in order to improve efficiency, it will usually processing multi-filament bar simultaneously, but easy hank knotting again when many viscose filament yarns are wrapped on existing spinning roller, cause viscose filament yarn to rupture, affect the product quality of viscose filament yarn;
3 it addition, the fixed form of described spinning roller is one end fixes, and such fixed form is cantilevered, when spinning roller rotates, is in a kind of unsure state, is susceptible to fault;
4, all spinning rollers are all that one end is fixed, the rotation of spinning roller certainly will be driven by the extremely complex drive mechanism of Structure of need, so also result in the rising of fault rate, and changing silk thread kind, when changing velocity of rotation, need to stop, then carry out the replacing of drive system middle gear, so making production efficiency reduce, production cost increases.
State Intellectual Property Office discloses Publication No. CN2292097 in 1998.9.23, the utility model patent of entitled " viscose filament continuous spinning machine ", this patent relates to a kind of viscose filament continuous spinning machine, can be continuously finished spinning, wash, dry, oil, winding etc., it spins scooter 120m/min, this utility model arranges viscose filtration device before spinning-drawing machine board, spinning-drawing machine pump shaft is utilized to drive dosing pump operating, its simple in construction, clean easy to maintenance, effectively filtered the impurity in viscose glue;Spinning head is placed in by spinning bath box swing pipe end, it is ensured that spinning head and the concentricity of glass tubing, it is possible to avoiding producing lousiness, flexible operation, work efficiency is high;Glass tubing exit uses strand twin-steer, reduces the frictional force between strand and godet roller, and draw ratio distribution rationally, becomes yarn quality high.
Above-mentioned due to strand be i.e. to wash i.e. to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine;For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost;High to raw material (viscose glue) prescription.It addition, the spinning roller of above-mentioned continuous spinning machine is still that longitudinally disposed relative to operative region, fix so its mounting means is also one end, or there is the problem in first prior art patent.
State Intellectual Property Office discloses Publication No. CN201089811 in 2008.7.23, entitled " viscose rayon deep spinning-bathing continuous spinning machine ", which disclose a kind of viscose rayon deep spinning-bathing continuous spinning machine, solve the problem that existing continuous spinning machine strand residue esterified degree height is brought.The scheme that this utility model uses is to be provided with acid bath groove between formed pipe and spinning pony roll, and the strand stretched out from formed pipe falls into equipped with walking to spinning pony roll after dipping bath in the acid bath groove of acid solution again.This utility model increases deep bath and spins, and strengthens the extent of reaction of strand, reduces and remain esterified degree, it is ensured that people's silk quality, and be applicable to the production of floss silk.
This technique belongs to " secondary bath " technique, and secondary bath acid temperature dense, sour is lower than one bathing, therefore needs to increase a set of independent acid bath system, increases acid station input cost.It addition, the spinning roller of above-mentioned continuous spinning machine is still that longitudinally disposed relative to operative region, fix so its mounting means is also one end, or there is the problem in first prior art patent.
State Intellectual Property Office discloses Publication No. CN2721660 in 2005.8.31, the utility model patent of entitled " be applicable to viscose filament yarn one ingot position and spin the Semi-continuous centrifugal spinning machine of three simultaneously ", the utility model discloses a kind of continuous centrifugal spinning-drawing machine being applicable to simultaneously spin three strands on an ingot position of Semi-continuous centrifugal spinning machine, the spinning-drawing machine of 18 spinning cakes in the often joint of this Semi-continuous centrifugal spinning machine, can be produced simultaneously.By the often joint at Semi-continuous centrifugal spinning machine, 18 electric ingots, the parts of 18 centrifugal cylinders are installed, can be in the case of not increasing equipment number of units, public operating cost, floor space and investment, save the maintenance time of spinning-drawing machine, reduce the production cost of single spinning cake, improve the utilization rate of spinning-drawing machine, and plant maintenance and easy to operate, make its production capacity reach original design ability after system equipment improves and reach 18 spinning cakes from original 6 spinning cakes of often joint or 12 spinning cakes;Meet quality of production requirement simultaneously.
Although the yield that unit often saves can improve yield due to increase electricity ingot, centrifugal cylinder device, but the speed times of spinning of this spinning-drawing machine does not so improve, and spins speed if improve, and can react insufficient quality affecting final products because of strand again.It addition, the spinning roller of above-mentioned semi-continuous spinning machine is still that longitudinally disposed relative to operative region, fix so its mounting means is also one end, or there is the problem in first prior art patent.
As number of patent application be CN201220210782.8, filing date 2012.5.11, the utility model patent of entitled " a kind of adjustable speed-changing active winding device ", its technical scheme is as follows: a kind of adjustable speed-changing active winding device, it includes support body, motor, the first transmission band, active winding roller, flat belt, expansion tightening wheel, regulation handle, godet and the second transmission band;Wherein, described first transmission band connects described motor and active winding roller, makes motor drive active winding roller to rotate;Being respectively equipped with the first tapering wheel and the second tapering wheel on described active winding roller and support body, described flat belt is connected on first, second tapering wheel;Described second transmission band connects described second tapering wheel and godet and drives godet to rotate;Described regulation handle is arranged on support body, and its one end is provided with described expansion tightening wheel;Described expansion tightening wheel is connected on flat belt.Above-mentioned active winding device includes regulation handle, and regulation handle realizes the adjustment of speed by the position of regulation expansion tightening wheel and belt, but this structure is in practice, and structure is relatively complicated, wind weak effect and fault rate is higher.
And for example Application No. 200920297370.0, filing date 2009-12-18, entitled " for the continuous spinning machine of viscose coarse denier flat filament ", its technical scheme is: the utility model discloses a kind of continuous spinning machine for viscose glue heavy denier yarn flat filament, including viscose glue measure and shape equipment, washing facility, drying plant with become cylinder device, the shaped device of viscose glue measure and shape equipment is glass formed pipe, washing facility is made up of multistage sink, and in glass formed pipe pipe, the strand of molding is drawn to sink by the hold-down roller of multistage sink;The downstream plant of multistage sink is drying plant, and drying plant is conveyer belt and steam drying machine, and the strand of multistage sink end is drawn to steam drying machine by hold-down roller, and steam drying machine is descending to be coupled with becoming cylinder device.Above-mentioned utility model is continuous spinning machine, is provided with the strand after drying plant, and drying and directly becomes cylinder, it becomes cylinder device to be positioned at the outside of drying plant, but owing to being integrated with drawing-off on spinning roller, acid is gone in washing, structure of drying and oil etc. so that complete machine structure is complicated, adds energy consumption.
In sum, in existing spinning technique, the coiler device of semi-continuous spinning machine is positioned at below spinning roller, owing to having water and acid solution drippage on spinning roller, so coiler device can be caused easily to be spun on roller water and the problem of acid solution pollution of drippage;And existing employing continuous spinning machine carries out in the technique of spinning, in order to finally give into the dry silk bar of cylinder, be integrated with drawing-off on spinning roller, acid is gone in washing, structure of drying and oil etc., and the basic function at least having four spinning rollers could realize spinning on existing spinning-drawing machine, make complete machine structure complicated, add the energy consumption in spinning process.
Summary of the invention
Present invention seek to address that above-mentioned the problems of the prior art, the spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis is provided, strand will not be polluted by residual liquid on spinning roller when winding, simplify the structure of spinning-drawing machine, spinning-drawing machine complete machine energy consumption in spinning process reduces, and can obtain the wet strand of faintly acid as required.
To achieve these goals, the concrete scheme of the present invention is as follows:
nullA kind of spinning technique of the high-speed spinning machine being provided with the passive coiler device of axis,Including glue supply、Strand molding、Spinning and winding,Described glue supply is completed by glue feeder,Described strand molding is completed by strand shaped device,Described spinning is completed by device for spinning,Described winding is completed by coiler device,It is characterized in that: described glue feeder is connected with strand shaped device,Described device for spinning is arranged in frame,Described device for spinning one end arranges described strand shaped device,The described device for spinning other end is provided with described coiler device,Described device for spinning includes least one set spinning roller,Often group spinning roller includes being responsible for the upper spinning roller of drawing-off and lower spinning roller,The two ends of described upper spinning roller and lower spinning roller are fixed,Upper spinning roller and lower spinning roller are rotated by Timing Belt,Described Timing Belt is connected with spinning motor by converter,At two spinning roller axial directions、And it is provided with water washing device between two spinning rollers,Between two spinning rollers,The back segment of lower spinning roller is provided with oiling device,The shaped portion of described coiler device is the outside of region between the wallboard of frame both sides、The opposite side relative with face of spinning,And described glue feeder lays respectively at the outside of described wallboard with coiler device,Described face of spinning refers to outside frame plate、It is provided with the region of strand shaped device,The opposite side relative with described region is referred to as the face of winding,Described coiler device is the passive coiler device of axis,The passive coiler device of described axis includes winding stand、Support、Metal pipe and groove drum,Two row's supports it are provided with on described winding stand,Each row's support at least includes the support of more than three,Described two row's supports are connected with a transverse link respectively,Described two transverse links are connected to a cross motor,Described each support two ends are provided with,Described two take over a business between be provided with metal pipe,It is provided with groove drum below described each metal pipe,It is provided with passive tooth by each groove drum,The groove drum of described homonymy and passive tooth are arranged on same driven shaft,Driving tooth it is provided with below passive tooth,Passive tooth engages with driving tooth,Described each driving tooth center with row is provided through same driving shaft,Described driving shaft is connected with electric rotating machine,Loose position of it's robbin on described row's support is higher than the loose position of it's robbin on another row's support,Described cross motor drives transverse link to carry out horizontal cross motion,Transverse link drives the metal pipe on support to carry out horizontal cross motion,Electric rotating machine described in Tong Shi drives driving shaft to rotate,Driving shaft drives driving tooth to rotate,Driving tooth drives passive tooth to rotate,Passive tooth drives driven shaft to rotate,Thus drive groove drum to rotate,Groove drum and metal pipe friction,Metal pipe is driven to rotate,Through glue supply、The wet strand obtained after strand molding and spinning process runs to groove drum and is wound,During metal pipe moves,Wet strand is uniformly wound up on metal pipe from groove drum again,Obtain the wound packages silk of hygrometric state.
Described hygrometric state refers to that the moisture content of strand, at 30-200%, wherein when the moisture content of strand is 30-80%, can be directly used for twisting process.
The speed of winding of the present invention is with to spin speed identical.
On two row's supports of the present invention, two differences in height taken over a business are at least the height taking over a business lower section groove drum of shorter support.
The direction that two row's supports of the present invention are put is identical.
Glue supply of the present invention, strand molding and spinning process particularly as follows:
Rayon spinning stock solution controls flow through dosing pump, through for sebific duct glue supply, spinning head is entered again by filter, strand is sprayed by the spinneret on spinning head, strand enters in pipe coagulation forming after shaped device or bath shaped device, the strand of molding runs to spinning roller, strand is around spinning roller, under spinning roller rotates, complete the drawing-off in spinning process, solidify and go acid, during described drawing-off, solidifying and go acid, strand is also washed through water washing device, oils through oiling device, obtains wet strand.
Upper spinning roller leading portion of the present invention is provided with step, and the diameter of described step is less than the diameter of upper spinning roller remainder.
The diameter of step of the present invention and the different diameters 10-25% of upper spinning roller remainder.
Upper spinning roller of the present invention is for being horizontally disposed with, and lower spinning roller is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Upper spinning roller of the present invention is for being obliquely installed, and lower spinning roller is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Upper spinning roller of the present invention and lower spinning roller are and are obliquely installed, and are not parallel to each other, and upper spinning roller and lower spinning roller form angle, and described angle forms acute angle in winding direction, face.
Angle of the present invention is that acute angle refers to that angle is 1-45 degree.
When spinning speed for 100m/min of high-speed spinning machine of the present invention, a length of 1000mm of spinning roller, spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm;When spinning speed for 120m/min, a length of 1200mm of spinning roller, spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm;When spinning speed for 160m/min, a length of 1500mm of spinning roller, spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
At least one spinning roller stage casing of device for spinning of the present invention is provided above spraying the water washing device of mode, and at least one spinning roller back segment is provided above with spray or the oiling device of laminating type.
Water washing device of the present invention includes the spray equipment being arranged between two spinning rollers, and outside frame, it is provided with water inlet pipe, described spray equipment includes shower and mozzle, described shower is provided with spray apertures or nozzle, one end of described mozzle is fixed on shower, and be connected with spray apertures or nozzle, the other end is water side, described water side is positioned at above lower spinning roller, described water side is additionally provided with diversion screen, the water of spray apertures or nozzle ejection is sprayed on lower spinning roller by diversion screen, the a diameter of 5-10mm of sieve screen apertures of diversion screen of the present invention.
nullWater washing device of the present invention includes the spray equipment being arranged between two spinning rollers,Described spray equipment includes shower,Described shower is provided with spray apertures or nozzle,Also include deflector,One end of described deflector is fixed on shower,The other end is water conservancy diversion end,Described water conservancy diversion end is positioned at the top of lower spinning roller,The water of described spray apertures or nozzle ejection is directly sprayed on lower spinning roller by deflector,Described deflector is 30-60 degree with the angle of described spinning roller place horizontal plane,The water side of described deflector is provided with flow-stopping plate,Described flow-stopping plate is provided with overflow seam,Clean water stitches jet flow on lower spinning roller by overflow,It is vertically provided with guiding gutter on described deflector,Described guiding gutter is vertically arranged,The water of described spray apertures or nozzle ejection imports flow-stopping plate by guiding gutter,The width of described overflow seam is 5-10mm.
When spinning speed for 80-100m/min of spinning-drawing machine of the present invention, the spray flux of described water washing device is 100-120ml/min;When spinning speed for 100-120m/min of described spinning-drawing machine, the spray flux of described water washing device is 140-160ml/min;When spinning speed for 120-140m/min of described spinning-drawing machine, the spray flux of described water washing device is 200-260ml/min, and the water that described water washing device sprays out is vertical with described spinning roller, sprays a length of 100-500mm.
Oiling device of the present invention is arranged in the frame of spinning-drawing machine, described oiling device includes oil groove, the both sides of the upper limb of described oil groove are respectively arranged with godet and draw roll, the described bottom in oil groove is provided with oil tanker, the medial wall of described oil groove is provided with sponge adsorbent equipment, strand is in the oil that the bottom of godet importing oil groove is walked around oil tanker and is immersed in bottom, then by sponge adsorbent equipment oil suction, then draws through draw roll and enter next procedure.
Oiling device of the present invention is arranged in the frame of spinning-drawing machine, described oiling device includes oil tanker, spray bar, oil pump, oil storage tank and sponge adsorbent equipment, described spray bar is located at the top of oil tanker, it is provided with for the nozzle opening to oil tanker oil spout on spray bar, described oil storage tank is arranged on the lower section of oil tanker, described spray bar is connected with oil storage tank by oil pump, and described sponge adsorbent equipment is arranged on the sidewall of oil storage tank.
Sponge adsorbent equipment of the present invention is horizontally installed on the inwall of oil storage tank, sponge adsorbent equipment is vertically provided with through hole, strand is passed by described through hole, described oiling device also includes oil wiper, described oil wiper is arranged on the lower surface of sponge adsorbent equipment, described oil wiper be two cooperate scrape oil tanker.
Spinning-drawing machine of the present invention spin speed when being 100 m/min, the oil preparation amount of described oiling device is 5-20 ml/min;Described spinning-drawing machine spin speed when being 120 m/min, the oil preparation amount of described oiling device is 5-35 ml/min;Described spinning-drawing machine spin speed when being 160 m/min, the oil preparation amount of described oiling device is 5-50 ml/min。
Frame of the present invention includes two columns, described wallboard is separately mounted on column, it is provided with guide wire apparatus on the column of described winding side, face, described guide wire apparatus includes filar guide support and filar guide, described filar guide is arranged on filar guide support one end, and the described filar guide support other end is connected with described column;Wet strand is from spinning roller out, by guide wire apparatus seal wire to coiler device, during described wet strand is from spinning roller to guide wire apparatus, wet strand is 15-60 degree with the angle of horizontal plane, during described wet strand is by guide wire apparatus seal wire to coiler device, wet strand is 30-90 degree with the angle of horizontal plane.
The Advantageous Effects that the present invention brings:
1, due to coiler device external of the present invention, therefore under sour environment, little to the corrosivity of strand, winding apparatus and control system thereof, it is easy to maintenance and operative, owing to existing centrifugal cylinder needs high speed rotating, so energy consumption is high, and coiler device of the present invention has only to meet the speed of spinning roller, without other energy consumptions, so complete machine power is little;And the glue feeder of the present invention and coiler device are positioned at the outside of wallboard, so the quantity of glue feeder and coiler device can need to be extended according to different production, without having influence on the normal work of device for spinning, also it is greatly improved the production capacity of spinning-drawing machine.
2, existing semi-continuous spinning machine and continuous spinning machine can not excessively carry high-speed spinning, it is because after the rotating speed of spinning roller improves, the speed also needing to improve elevating mechanism matches, and elevating mechanism speed improves limited, the rotating speed of centrifugal cylinder also needs to match simultaneously, but its rotating speed is too high, stability reduces, and causes spinning cake shaping bad.And due to the fact that the multiple winding method of employing, rotating speed can be greatly improved, and present invention eliminates elevating mechanism, therefore changes the mode of strand molding, after the speed of spinning roller improves, it is only necessary to the corresponding speed improving coiler device.
3, water washing device of the present invention is between upper and lower spinning roller, and outside frame, have water inlet pipe, communicate with the spray equipment in water washing device, spray equipment includes shower and deflector, and shower has spray apertures or nozzle, and deflector makes water spray uniformly on lower spinning roller, avoid splashing, make water under spin on godet roll surface flowing more uniformly and form moisture film, make strand be immersed in moisture film, water washing effect is more preferable.
4, due to existing semicontinuous by multiple sets of teeth wheel adjustment and the rotation speed change of control spinning roller, only specific rotating speed, it is impossible to realize infinitely variable speeds control, also cannot adjust at any time, gearshift control can after needing to shut down, just be carried out;Existing spin as infinitely variable speeds continuously, but owing to need to drive drying part simultaneously, so energy consumption is higher.Each group of spinning roller of the present invention individually by motor control, and can set up converter, it is achieved the infinitely variable speeds to spinning roller rotating speed controls, in order to the adjustment of the kind and specification with changing strand at any time, meets production requirement.
5, the upper spinning roller of the device for spinning of the present invention and two spinning rollers of lower spinning roller, enormously simplify the structure of the device for spinning of existing spinning-drawing machine, eliminate single draw roll and drawing-off dish, only utilize two spinning-drawing machines be achieved that strand drawing-off, wash, go acid etc. basic function, reduce the cost of spinning-drawing machine, while simplifying structure, reduce the fault rate of spinning-drawing machine.
6, may be constructed independent spinning system owing to often organizing spinning roller and coiler device, therefore many group spinning rollers can be set up in parallel, and forms spinning array, so floor space is little, i.e. least unit is taken up an area little, invests little, effectively utilize limited space, it is achieved maximize yield.
7, the upper spinning roller of device for spinning of the present invention is provided with step, described step can play the effect of drawing-off strand, specifically, i.e. when upper spinning roller and lower spinning roller are controlled by same motor, both rotating speeds are identical, but owing to the diameter of upper spinning roller tables exponent part is less than the diameter of upper spinning roller remainder, and the diameter of remainder of upper spinning roller and the diameter of lower spinning roller are identical, so causing the linear velocity of spinning roller tables exponent part different with the linear velocity of lower spinning roller, so the effect of strand drawing-off just can be played.
8, angle is formed between upper spinning roller and the lower spinning roller of device for spinning of the present invention, the strand formed on two spinning rollers after angle can be wrapped on spinning roller more smoothly, and owing to the angle of two spinning rollers is that acute angle is arranged, so the back segment moving to spinning roller from spinning roller leading portion that strand energy is more natural, stagnation will not be produced on spinning roller.
9, the present invention can realize spinning speed and reaches more than 140 ms/min, owing to the spinning roller two ends of device for spinning are the most fixing, so the rotating speed of spinning roller can be more unsettled than existing spinning-drawing machine spinning roller rotating speed promote more, and it is more stable, do not result in spinning roller to wave at high speeds, reduce fault rate during spinning-drawing machine high speed spinning.
10, present configuration is compact, and floor space is little.
11, the present invention is easy to operate, and is easy to the quality control under high speed spinning.
12, the first water washing device of the present invention includes the mozzle on lower spinning roller of the cleanout fluid spray for spray apertures or nozzle being sprayed, the mouth of pipe of described mozzle is square, described mozzle one end is fixed on shower, and the water of spray apertures or nozzle ejection is sprayed directly on on lower spinning roller by mozzle.Change directly to be sprayed by the rinse water of spray apertures or nozzle ejection before and wash strand, and the present invention passes through the mozzle direct water conservancy diversion of water by cleaning on lower spinning roller, one prevents rinse water splashes, it two makes rinse water form moisture film on lower spinning roller, strand is immersed on the moisture film of lower spinning roller and embathes, thus improves cleaning performance.
13, in the first water washing device of the present invention, the mozzle other end is provided with diversion screen, described diversion screen is grid-like, the grid aperture of diversion screen is 5-10mm, the rinse water of spray apertures or nozzle ejection is by mozzle and the diversion screen of its water side, rinse water is sprayed uniformly on lower spinning roller, therefore descending the uniform moisture film being more likely formed on spinning roller, strand embathes, evenly.
14, in the second water washing device of the present invention, spray equipment includes shower and deflector, described water inlet pipe communicates with shower, described shower is provided with spray apertures or nozzle, one end of described deflector is fixed on shower, the other end of deflector is water side, described water side is positioned at the top of lower spinning roller, and the water of described spray apertures or nozzle ejection is through deflector, and is directly sprayed on lower spinning roller by water side.And the water in shower is directly led on lower spinning roller by the present invention by deflector, the water of spray forms moisture film on lower spinning roller, then strand leaching is walked and is carried out on the lower spinning roller that periphery forms moisture film, and its cleaning performance more, avoids the water splashes cleaning strand simultaneously.
15, in the second water washing device of the present invention, the water side of deflector is provided with flow-stopping plate, described flow-stopping plate is provided with overflow seam, clean water is pooled together by flow-stopping plate and forms the bigger water yield, by overflow seam jet flow on lower spinning roller, become like the same current of waterfall compared with the rinse water of big yield by overflow slit, spray is on lower spinning roller, and the moisture film on lower spinning roller is formed more uniform, improves the cleaning performance of strand.
16, it is vertically provided with guiding gutter on the second water washing device deflector of the present invention, described guiding gutter is vertically arranged, the water of described spray apertures or nozzle ejection imports flow-stopping plate by guiding gutter, the water of spray apertures or nozzle ejection will not form diffusing on deflector, and therefore rinse water is more easy to form uniform moisture film on lower spinning roller.
17, the first oiling device of the present invention includes that oil wiper, described oil wiper are arranged on the lower surface of sponge adsorbent equipment, described oil wiper be two cooperate scrape oil tanker.Strand after oiling, the oil wiper first passing through two frizing wheel compositions is removed the oil of strand excess surface, it is ensured that the adsorption effect of follow-up oil.
18, the second oiling device of the present invention includes oil tanker, spray bar, oil pump, oil storage tank and sponge adsorbent equipment, described spray bar is located at the top of oil tanker, it is provided with for the nozzle opening to oil tanker oil spout on spray bar, described oil storage tank is arranged on the lower section of oil tanker, described spray bar is connected with oil storage tank by oil pump, and described sponge adsorbent equipment is arranged on the sidewall of oil storage tank;Strand is under the driving that godet roller and drawing-off are taken turns, walk around oil tanker, oil in spray bar is sprayed on oil tanker by nozzle opening thereon, oil forms oil film on oil tanker, strand leaching is walked in the oil film formed on oil tanker, strand oils full, uniform, thus improve the oil applying rate of strand, strand after oiling adsorbs through sponge adsorbent equipment and strikes off the oil of its excess surface, these oil are all flowed in oil storage tank, oil in oil storage tank is constantly extracted in spray bar by oil pump, is oiled strand by nozzle opening.Both the oil applying rate of strand had been greatly improved, and the excess oil on strand will not pollute work top, excess oil automatically falls in oil storage tank, it is to avoid the waste of oil.
19, the sponge adsorbent equipment of the second oiling device of the present invention is horizontally installed on the inwall of oil storage tank, and sponge adsorbent equipment is vertically provided with through hole, strand is passed by described through hole, it is to avoid the oil on strand throws away oil groove, pollutes workbench and also causes the waste of oil.
20, the second oiling device of the present invention includes that oil wiper, described oil wiper are arranged on the lower surface of sponge adsorbent equipment, described oil wiper be two cooperate scrape oil tanker.Strand after oiling, the oil wiper first passing through two frizing wheel compositions is removed the oil of strand excess surface, it is ensured that the adsorption effect of excess oil.
21, the axis passive coiler device simple in construction of the employing of the spinning-drawing machine in spinning technique of the present invention, failure rate is low, including winding stand, support, metal pipe and groove drum, each support two ends are provided with, it is provided with passive tooth by each groove drum, the groove drum of described homonymy and passive tooth are arranged on same driven shaft, being provided with driving tooth below passive tooth, passive tooth engages with driving tooth, and each driving tooth center of described homonymy is provided through same driving shaft;The plurality of groove drum and an electric rotating machine are connected, metal pipe is driven rotation by the rotation of groove drum, and groove drum is driven by electric rotating machine and rotates, thus avoid electric rotating machine to be directly connected with metal pipe, thus causing metal pipe excessive and produce the situation that rotary speed unstabilization is fixed due to electric rotating machine power, groove drum utilizes frictional force to drive metal pipe to rotate, due to revolving force by groove drum transition once, so that the dynamics driving metal pipe to rotate is more steady, rotating speed generation saltus step will not be made;And this practicality uses the mode of gear engagement and carries out the transmission of power, the form i.e. using the engagement of driving tooth and passive tooth carries out the transmission of power, this structure makes power more stable when transmission, when rotary shaft is beated or during velocity jump, owing to using multi-gear engagement, it is possible to the negative effect that the unstable situation effectively eliminating these bursts is brought so that strand is more stable in winding process, uniform;And two row's supports in single spindle passive coiler device exist difference in height, difference in height is advantageous in that when at least two group strands are respectively at the loose winding on bobbins of two groups, mutually will not disturb.
22, on the support in the passive coiler device of axis that the spinning-drawing machine in spinning technique of the present invention uses, connection has transverse link, transverse link connects cross motor, so cross motor can drive support to do the transverse movement of left and right, the metal pipe of transverse movement, it can be avoided that strand is deposited in the two ends of metal pipe thus causes the situation of the strand skewness on metal pipe, enables the strand on metal pipe to be uniformly distributed according to the shape of metal pipe.
23, the height of lower section groove drum taken over a business by the support that in the passive coiler device of axis that the spinning-drawing machine in spinning technique of the present invention uses, on two row's supports, two differences in height taken over a business are the shortest, make the height that difference in height is whole support of row's support that shorter row's support is the lowest Yu higher, make strand when two rows wind, will not interact completely, and the placing direction of two row's supports is identical, so workman is when safeguarding metal pipe or groove drum or changing and take out metal pipe, all without the normal work of the parts having influence on other.
Accompanying drawing explanation
The side view of the existing Semi-continuous centrifugal spinning machine of Fig. 1.
The front view of the existing Semi-continuous centrifugal spinning machine of Fig. 2.
The existing Semi-continuous centrifugal spinning machine of Fig. 3 spins the top view in face.
The front view in the face of spinning of Fig. 4 existing continuous centrifugal spinning-drawing machine.
The front view of Fig. 5 existing continuous centrifugal spinning-drawing machine.
Fig. 6 existing continuous centrifugal spinning-drawing machine spins the top view in face.
The structural representation of the side-looking of Fig. 7 spinning-drawing machine of the present invention.
The structural representation that the master of Fig. 8 spinning-drawing machine of the present invention regards.
The structural representation of the vertical view of Fig. 9 spinning-drawing machine of the present invention.
The structural representation of the one-in-and-two-out dosing pump of Figure 10 present invention.
The one of Figure 11 present invention enters three structural representations going out dosing pump.
The structural representation of the bath of Figure 12 present invention.
The structural representation of molding in the pipe of Figure 13 present invention.
The structural representation of the shower nozzle of Figure 14 present invention.
Figure 15 is the upper spinning roll structure schematic diagram of the present invention.
Figure 16 is upper spinning roller and the structural representation of lower spinning the first position relationship of roller of the present invention.
Figure 17 is upper spinning roller and the structural representation of lower spinning roller the second position relationship of the present invention.
Figure 18 is upper spinning roller and the structural representation of lower spinning the third position relationship of roller of the present invention.
The structural representation that Figure 19 is the upper spinning roller of the present invention and lower spinning roller is rotated by spinning driven by motor.
Figure 20 is the structural representation of the guide wire apparatus of the present invention.
Figure 21 is the schematic diagram of the first structure of water washing device of the present invention.
Figure 22 is the A-A view of the first structure of water washing device of the present invention.
Figure 23 is the top view of the first structure of water washing device of the present invention.
Figure 24 is the schematic diagram of water washing device the second structure of the present invention.
Figure 25 is the A-A view of water washing device the second structure of the present invention.
Figure 26 is the top view of water washing device the second of the present invention.
Figure 27 is the schematic diagram of the first structure of oiling device of the present invention.
Figure 28 is the side view of the first structure of oiling device of the present invention.
Figure 29 is the schematic diagram of oiling device the second structure of the present invention.
Figure 30 is the side view of oiling device the second structure of the present invention.
Figure 31 is the schematic diagram of the passive coiler device of axis of the present invention.
Figure 32 is the top view of the passive coiler device of axis of the present invention.
In accompanying drawing:
Frame 1, glue feeder 2, strand shaped device 3, device for spinning 4, coiler device 5, wallboard 6, winding face 7.
Water washing device 41, oiling device 42, hygrometric state cake dress coiler device 51, hygrometric state wound packages coiler device 52, hygrometric state strand dress coiler device 53.
Spin face 101, column 1101, guide wire apparatus 1102, filar guide support 1103, filar guide 1104.
Dosing pump 201, for sebific duct 202, filter 203.
Spinning head 301, bath shaped device 302, shaped device 303 in pipe, reaction cup 304, formed pipe 305, filar guide 306, dividing plate 307, cup 308.
Upper spinning roller 401, lower spinning roller 402, Timing Belt 403, step 405, spinning motor 4011, converter 4012.
Shower 4101, spray apertures or nozzle 4102, mozzle 4103, diversion screen 4104, screen cloth 4105, deflector 4106, flow-stopping plate 4107, overflow seam 4108, guiding gutter 4109.
Oil groove 4201, godet 4202, draw roll 4203, oil tanker 4204, oil 4205, sponge adsorbent equipment 4206, through hole 4207, scrape oil tanker 4208, strand 4209, oil pump 4210, spray bar 4211, nozzle opening 4212, oil storage tank 4213.
Winding stand 5201, support 5202, metal pipe 5203, transverse link 5204, cross motor 5205, electric rotating machine 5206, take over a business 5212, groove drum 5213, passive tooth 5217, driven shaft 5218, driving tooth 5219, driving shaft 5220.
Detailed description of the invention
Embodiment 1
nullA kind of spinning technique of the high-speed spinning machine being provided with the passive coiler device of axis,Including glue supply、Strand molding、Spinning and winding,Described glue supply is completed by glue feeder 2,Described strand molding is completed by strand shaped device 3,Described spinning is completed by device for spinning 4,Described winding is completed by coiler device 5,Described glue feeder 2 is connected with strand shaped device 3,Described device for spinning 4 is arranged in frame 1,Described device for spinning 4 one end arranges described strand shaped device 3,Described device for spinning 4 other end is provided with described coiler device 5,Described device for spinning 4 includes least one set spinning roller,Often group spinning roller includes being responsible for the upper spinning roller 401 of drawing-off and lower spinning roller 402,The two ends of described upper spinning roller 401 and lower spinning roller 402 are fixed,Upper spinning roller 401 and lower spinning roller 402 are rotated by Timing Belt 403,Described Timing Belt 403 is connected with spinning motor 4011 by converter 4012,At two spinning roller axial directions、And it is provided with water washing device 41 between two spinning rollers,Between two spinning rollers,The back segment of lower spinning roller 402 is provided with oiling device 42,The shaped portion of described coiler device 5 is the outside of region between frame 1 both sides wallboard 6、The opposite side relative with spinning face 101,And described glue feeder 2 lays respectively at the outside of described wallboard 6 with coiler device 5,Described face 101 of spinning refers to outside frame 1 wallboard 6、It is provided with the region of strand shaped device 3,The opposite side relative with described region is referred to as winding face 7,Described coiler device 5 is the passive coiler device of axis,The passive coiler device of described axis includes winding stand 5201、Support 5202、Metal pipe 5203 and groove drum 5213,Two row's supports 5202 it are provided with on described winding stand 5201,Each row's support 5202 at least includes the support 5202 of more than three,Described two row's supports 5202 are connected with a transverse link 5204 respectively,Described two transverse links 5204 are connected to a cross motor 5205,Described each support 5202 two ends are provided with 5212,Described two take over a business to be provided with between 5212 metal pipe 5203,It is provided with groove drum 5213 below described each metal pipe 5203,Each groove drum 5213 is other is provided with passive tooth 5217,The groove drum 5213 of described homonymy and passive tooth 5217 are arranged on same driven shaft 5218,Driving tooth 5219 it is provided with below passive tooth 5217,Passive tooth 5217 engages with driving tooth 5219,Described each driving tooth 5219 center with row is provided through same driving shaft 5220,Described driving shaft 5220 is connected with electric rotating machine 5206,Metal pipe 5203 position on described row's support 5202 is higher than metal pipe 5203 position on another row's support 5202,Described cross motor 5205 drives transverse link 5204 to carry out horizontal cross motion,Transverse link 5204 drives the metal pipe 5203 on support 5202 to carry out horizontal cross motion,Electric rotating machine 5206 described in Tong Shi drives driving shaft 5220 to rotate,Driving shaft 5220 drives driving tooth 5219 to rotate,Driving tooth 5219 drives passive tooth 5217 to rotate,Passive tooth 5217 drives driven shaft 5218 to rotate,Thus drive groove drum 5213 to rotate,Groove drum 5213 rubs with metal pipe 5203,Metal pipe 5203 is driven to rotate,Through glue supply、The wet strand obtained after strand molding and spinning process runs to groove drum 5213 and is wound,During metal pipe 5203 moves,Wet strand is uniformly wound up on metal pipe 5203 from groove drum 5213 again,Obtain the wound packages silk of hygrometric state.
Embodiment 2
nullA kind of spinning technique of the high-speed spinning machine being provided with the passive coiler device of axis,Including glue supply、Strand molding、Spinning and winding,Described glue supply is completed by glue feeder 2,Described strand molding is completed by strand shaped device 3,Described spinning is completed by device for spinning 4,Described winding is completed by coiler device 5,Described glue feeder 2 is connected with strand shaped device 3,Described device for spinning 4 is arranged in frame 1,Described device for spinning 4 one end arranges described strand shaped device 3,Described device for spinning 4 other end is provided with described coiler device 5,Described device for spinning 4 includes least one set spinning roller,Often group spinning roller includes being responsible for the upper spinning roller 401 of drawing-off and lower spinning roller 402,The two ends of described upper spinning roller 401 and lower spinning roller 402 are fixed,Upper spinning roller 401 and lower spinning roller 402 are rotated by Timing Belt 403,Described Timing Belt 403 is connected with spinning motor 4011 by converter 4012,At two spinning roller axial directions、And it is provided with water washing device 41 between two spinning rollers,Between two spinning rollers,The back segment of lower spinning roller 402 is provided with oiling device 42,The shaped portion of described coiler device 5 is the outside of region between frame 1 both sides wallboard 6、The opposite side relative with spinning face 101,And described glue feeder 2 lays respectively at the outside of described wallboard 6 with coiler device 5,Described face 101 of spinning refers to outside frame 1 wallboard 6、It is provided with the region of strand shaped device 3,The opposite side relative with described region is referred to as winding face 7,Described coiler device 5 is the passive coiler device of axis,The passive coiler device of described axis includes winding stand 5201、Support 5202、Metal pipe 5203 and groove drum 5213,Two row's supports 5202 it are provided with on described winding stand 5201,Each row's support 5202 at least includes the support 5202 of more than three,Described two row's supports 5202 are connected with a transverse link 5204 respectively,Described two transverse links 5204 are connected to a cross motor 5205,Described each support 5202 two ends are provided with 5212,Described two take over a business to be provided with between 5212 metal pipe 5203,It is provided with groove drum 5213 below described each metal pipe 5203,Each groove drum 5213 is other is provided with passive tooth 5217,The groove drum 5213 of described homonymy and passive tooth 5217 are arranged on same driven shaft 5218,Driving tooth 5219 it is provided with below passive tooth 5217,Passive tooth 5217 engages with driving tooth 5219,Described each driving tooth 5219 center with row is provided through same driving shaft 5220,Described driving shaft 5220 is connected with electric rotating machine 5206,Metal pipe 5203 position on described row's support 5202 is higher than metal pipe 5203 position on another row's support 5202,Described cross motor 5205 drives transverse link 5204 to carry out horizontal cross motion,Transverse link 5204 drives the metal pipe 5203 on support 5202 to carry out horizontal cross motion,Electric rotating machine 5206 described in Tong Shi drives driving shaft 5220 to rotate,Driving shaft 5220 drives driving tooth 5219 to rotate,Driving tooth 5219 drives passive tooth 5217 to rotate,Passive tooth 5217 drives driven shaft 5218 to rotate,Thus drive groove drum 5213 to rotate,Groove drum 5213 rubs with metal pipe 5203,Metal pipe 5203 is driven to rotate,Through glue supply、The wet strand obtained after strand molding and spinning process runs to groove drum 5213 and is wound,During metal pipe 5203 moves,Wet strand is uniformly wound up on metal pipe 5203 from groove drum 5213 again,Obtain the wound packages silk of hygrometric state.
Metal pipe 5203 structure that moulding section is coiler device 5 of described coiler device 5.
Described frame 1 includes that at least two column 1101, described wallboard 6 are separately mounted on column 1101.
Glue is delivered to strand shaped device 3 by glue feeder 2, glue is made strand by strand shaped device 3, strand after molding, after the upper spinning roller 401 of device for spinning 4 and lower spinning roller 402 carry out drawing-off and washing goes acid etc. to process, enters to coiler device 5 and is wound being formed the finished product of hygrometric state.
Coiler device 5 is set to hygrometric state cake dress coiler device 51 and/or hygrometric state wound packages coiler device 52 and/or hygrometric state strand dress coiler device 53, can make strand after the processing of spinning-drawing machine, it is met the wet strand of follow-up twisting technique, and avoid and directly use spinning roller to carry out the mode dried, save energy consumption.And the coiler device 5 of the present invention is positioned at the outside of wallboard 6, breach traditional spinning-drawing machine coiler device 5 moulding section and be positioned at the structure inside wallboard 6, this set can effectively avoid the device for spinning 4 impact on coiler device 5, and is extended coiler device 5 also dependent on the real space size placing spinning-drawing machine.
Each group of spinning roller of the present invention individually by motor control, and can set up converter 4012, it is achieved the infinitely variable speeds to spinning roller rotating speed controls, in order to the adjustment of the kind and specification with changing strand at any time, meets production requirement.Many group spinning rollers can be set up in parallel, and forms spinning array, so floor space is little, i.e. least unit is taken up an area little, invests little, effectively utilizes limited space, it is achieved maximize yield.
Embodiment 3
nullA kind of spinning technique of the high-speed spinning machine being provided with the passive coiler device of axis,Including glue supply、Strand molding、Spinning and winding,Described glue supply is completed by glue feeder 2,Described strand molding is completed by strand shaped device 3,Described spinning is completed by device for spinning 4,Described winding is completed by coiler device 5,Described glue feeder 2 is connected with strand shaped device 3,Described device for spinning 4 is arranged in frame 1,Described device for spinning 4 one end arranges described strand shaped device 3,Described device for spinning 4 other end is provided with described coiler device 5,Described device for spinning 4 includes least one set spinning roller,Often group spinning roller includes being responsible for the upper spinning roller 401 of drawing-off and lower spinning roller 402,The two ends of described upper spinning roller 401 and lower spinning roller 402 are fixed,Upper spinning roller 401 and lower spinning roller 402 are rotated by Timing Belt 403,Described Timing Belt 403 is connected with spinning motor 4011 by converter 4012,At two spinning roller axial directions、And it is provided with water washing device 41 between two spinning rollers,Between two spinning rollers,The back segment of lower spinning roller 402 is provided with oiling device 42,The shaped portion of described coiler device 5 is the outside of region between frame 1 both sides wallboard 6、The opposite side relative with spinning face 101,And described glue feeder 2 lays respectively at the outside of described wallboard 6 with coiler device 5,Described face 101 of spinning refers to outside frame 1 wallboard 6、It is provided with the region of strand shaped device 3,The opposite side relative with described region is referred to as winding face 7,Described coiler device 5 is the passive coiler device of axis,The passive coiler device of described axis includes winding stand 5201、Support 5202、Metal pipe 5203 and groove drum 5213,Two row's supports 5202 it are provided with on described winding stand 5201,Each row's support 5202 at least includes the support 5202 of more than three,Described two row's supports 5202 are connected with a transverse link 5204 respectively,Described two transverse links 5204 are connected to a cross motor 5205,Described each support 5202 two ends are provided with 5212,Described two take over a business to be provided with between 5212 metal pipe 5203,It is provided with groove drum 5213 below described each metal pipe 5203,Each groove drum 5213 is other is provided with passive tooth 5217,The groove drum 5213 of described homonymy and passive tooth 5217 are arranged on same driven shaft 5218,Driving tooth 5219 it is provided with below passive tooth 5217,Passive tooth 5217 engages with driving tooth 5219,Described each driving tooth 5219 center with row is provided through same driving shaft 5220,Described driving shaft 5220 is connected with electric rotating machine 5206,Metal pipe 5203 position on described row's support 5202 is higher than metal pipe 5203 position on another row's support 5202,Described cross motor 5205 drives transverse link 5204 to carry out horizontal cross motion,Transverse link 5204 drives the metal pipe 5203 on support 5202 to carry out horizontal cross motion,Electric rotating machine 5206 described in Tong Shi drives driving shaft 5220 to rotate,Driving shaft 5220 drives driving tooth 5219 to rotate,Driving tooth 5219 drives passive tooth 5217 to rotate,Passive tooth 5217 drives driven shaft 5218 to rotate,Thus drive groove drum 5213 to rotate,Groove drum 5213 rubs with metal pipe 5203,Metal pipe 5203 is driven to rotate,Through glue supply、The wet strand obtained after strand molding and spinning process runs to groove drum 5213 and is wound,During metal pipe 5203 moves,Wet strand is uniformly wound up on metal pipe 5203 from groove drum 5213 again,Obtain the wound packages silk of hygrometric state.
Metal pipe 5203 structure that moulding section is coiler device 5 of described coiler device 5.
Metal pipe 5203 shape of described coiler device 5 includes paralleling tube, conically shaped, Fructus Ananadis comosi cylinder or spindle cylinder.Coiler device 5 is positioned at the end face of described two spinning rollers and is positioned at the outside of frame 1.Strand is shaped to meet the wound packages silk of the hygrometric state directly applying to twisting machine package requirement through described coiler device 5.Described frame 1 includes that at least two columns 1101, described wallboard 6 are separately mounted on column 1101.
Glue is delivered to strand shaped device 3 by glue feeder 2, glue is made strand by strand shaped device 3, strand after molding, after the upper spinning roller 401 of device for spinning 4 and lower spinning roller 402 carry out drawing-off and washing goes acid etc. to process, enters to coiler device 5 and is wound being formed the finished product of hygrometric state.
Coiler device 5 is set to hygrometric state cake dress coiler device 51 and/or hygrometric state wound packages coiler device 52 and/or hygrometric state strand dress coiler device 53, can make strand after the processing of spinning-drawing machine, it is met the wet strand of follow-up twisting technique, and avoid and directly use spinning roller to carry out the mode dried, save energy consumption.And the coiler device 5 of the present invention is positioned at the outside of wallboard 6, breach traditional spinning-drawing machine coiler device 5 moulding section and be positioned at the structure inside wallboard 6, this set can effectively avoid the device for spinning 4 impact on coiler device 5, and is extended coiler device 5 also dependent on the real space size placing spinning-drawing machine.
Each group of spinning roller of the present invention individually by motor control, and can set up converter 4012, it is achieved the infinitely variable speeds to spinning roller rotating speed controls, in order to the adjustment of the kind and specification with changing strand at any time, meets production requirement.Many group spinning rollers can be set up in parallel, and forms spinning array, so floor space is little, i.e. least unit is taken up an area little, invests little, effectively utilizes limited space, it is achieved maximize yield.
Embodiment 4
On the basis of embodiment 1-3: preferably:
The speed of described winding is with to spin speed identical.
On described two row's supports 5,202 two take over a business that the difference in height of 5212 is at least the shortest support 5202 take over a business the height of groove drum 5213 below 5212.
The direction that described two row's supports 5202 are put is identical.
Embodiment 5
Described glue supply, strand molding and spinning process are particularly as follows: rayon spinning stock solution controls flow through dosing pump 201, through for sebific duct 202 glue supply, spinning head 301 is entered again by filter 203, strand is sprayed by the spinneret on spinning head 301, strand enters in pipe coagulation forming after shaped device 303 or bath shaped device 302, the strand of molding runs to spinning roller, strand is around spinning roller, the drawing-off in spinning process is completed under spinning roller rotates, solidify and go acid, in described drawing-off, during solidifying and going acid, strand is also washed through water washing device 41, carry out oiling 4205 through oiling device 42, obtain wet strand.
Embodiment 6
On the basis of embodiment 5:
Described dosing pump 201 is that single pump of one-in-and-one-out, the double pump of one-in-and-two-out or one enter the pump having more.
The spinneret orifice diameter of described spinning head 301 is 0.05mm.
Described spinning head 301 in " one " font, fan-shaped or circular.
Described filter 203 is arranged between dosing pump 201 and spinning head 301.
In described pipe, shaped device 303 includes reaction cup 304, formed pipe 305 and filar guide 306;Described spinning head 301 and one end of formed pipe 305 are placed in reaction cup 304, and spinning head 301 is corresponding with formed pipe 305, and strand sprays into formed pipe 305, and filar guide 307 is positioned at formed pipe 305 other end.
Further:
In described pipe, the reaction cup 304 of shaped device 303 includes that cup 308 and dividing plate 307, described dividing plate 307 are positioned at cup 308, and at least one, described dividing plate 307, cup 308 is isolated at least two separate space by described dividing plate 307.
Described formed pipe 305 internal diameter Φ is 4mm, a length of 800mm.
Embodiment 7
On the basis of embodiment 5:
Described dosing pump 201 is that single pump of one-in-and-one-out, the double pump of one-in-and-two-out or one enter the pump having more.
The spinneret orifice diameter of described spinning head 301 is 0.10mm.
Described spinning head 301 in " one " font, fan-shaped or circular.
Described filter 203 is arranged between dosing pump 201 and spinning head 301.
In described pipe, shaped device 303 includes reaction cup 304, formed pipe 305 and filar guide 306;Described spinning head 301 and one end of formed pipe 305 are placed in reaction cup 304, and spinning head 301 is corresponding with formed pipe 305, and strand sprays into formed pipe 305, and filar guide 307 is positioned at formed pipe 305 other end.
Further:
In described pipe, the reaction cup 304 of shaped device 303 includes that cup 308 and dividing plate 307, described dividing plate 307 are positioned at cup 308, and at least one, described dividing plate 307, cup 308 is isolated at least two separate space by described dividing plate 307.
Described formed pipe 305 internal diameter Φ is 15mm, a length of 2000mm.
Embodiment 8
On the basis of embodiment 5:
Described dosing pump 201 is that single pump of one-in-and-one-out, the double pump of one-in-and-two-out or one enter the pump having more.
The spinneret orifice diameter of described spinning head 301 is 0.075mm.
Described spinning head 301 in " one " font, fan-shaped or circular.
Described filter 203 is arranged between dosing pump 201 and spinning head 301.
In described pipe, shaped device 303 includes reaction cup 304, formed pipe 305 and filar guide 306;Described spinning head 301 and one end of formed pipe 305 are placed in reaction cup 304, and spinning head 301 is corresponding with formed pipe 305, and strand sprays into formed pipe 305, and filar guide 307 is positioned at formed pipe 305 other end.
Further:
In described pipe, the reaction cup 304 of shaped device 303 includes that cup 308 and dividing plate 307, described dividing plate 307 are positioned at cup 308, and at least one, described dividing plate 307, cup 308 is isolated at least two separate space by described dividing plate 307.
Described formed pipe 305 internal diameter Φ is 9.5mm, a length of 1400mm.
Embodiment 9
Described upper spinning roller 401 leading portion is provided with step 405, and the diameter of described step 405 is less than the diameter of upper spinning roller 401 remainder.
The diameter of described step 405 and the different diameters 10% of upper spinning roller 401 remainder.
Described upper spinning roller 401 is for being horizontally disposed with, and lower spinning roller 402 is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 is for being obliquely installed, and lower spinning roller 402 is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 and lower spinning roller 402 are and are obliquely installed, and are not parallel to each other, and upper spinning roller 402 and lower spinning roller form angle, and described angle forms acute angle in winding direction, face 7.
Preferably, described angle is that acute angle refers to that angle is 1 degree.
When spinning speed for 100m/min of described high-speed spinning machine, a length of 1000mm of spinning roller, spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm;When spinning speed for 120m/min, a length of 1200mm of spinning roller, spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm;When spinning speed for 160m/min, a length of 1500mm of spinning roller, spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
Embodiment 10
Described upper spinning roller 401 leading portion is provided with step 405, and the diameter of described step 405 is less than the diameter of upper spinning roller 401 remainder.
The diameter of described step 405 and the different diameters 25% of upper spinning roller 401 remainder.
Described upper spinning roller 401 is for being horizontally disposed with, and lower spinning roller 402 is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 is for being obliquely installed, and lower spinning roller 402 is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 and lower spinning roller 402 are and are obliquely installed, and are not parallel to each other, and upper spinning roller 402 and lower spinning roller form angle, and described angle forms acute angle in winding direction, face 7.
Preferably, described angle is that acute angle refers to that angle is 45 degree.
When spinning speed for 100m/min of described high-speed spinning machine, a length of 1000mm of spinning roller, spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm;When spinning speed for 120m/min, a length of 1200mm of spinning roller, spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm;When spinning speed for 160m/min, a length of 1500mm of spinning roller, spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
Embodiment 11
Described upper spinning roller 401 leading portion is provided with step 405, and the diameter of described step 405 is less than the diameter of upper spinning roller 401 remainder.
The diameter of described step 405 and the different diameters 17.5% of upper spinning roller 401 remainder.
Described upper spinning roller 401 is for being horizontally disposed with, and lower spinning roller 402 is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 is for being obliquely installed, and lower spinning roller 402 is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 and lower spinning roller 402 are and are obliquely installed, and are not parallel to each other, and upper spinning roller 402 and lower spinning roller form angle, and described angle forms acute angle in winding direction, face 7.
Preferably, described angle is that acute angle refers to that angle is 23 degree.
When spinning speed for 100m/min of described high-speed spinning machine, a length of 1000mm of spinning roller, spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm;When spinning speed for 120m/min, a length of 1200mm of spinning roller, spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm;When spinning speed for 160m/min, a length of 1500mm of spinning roller, spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
Embodiment 12
At least one spinning roller stage casing of described device for spinning 4 is provided above the water washing device 41 of the mode that sprays, and at least one spinning roller back segment is provided above with spray or the oiling device 42 of laminating type.
Embodiment 13
The first structure of water washing device 41 is as follows: water washing device 41 includes the spray equipment being arranged between two spinning rollers, and it is provided with water inlet pipe outside frame 1, described water inlet pipe is connected with spray equipment, described spray equipment includes shower 4101 and mozzle 4103, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described mozzle 4103 is fixed on shower 4101, and be connected with spray apertures or nozzle 4102, the other end is water side, described water side is positioned at the top of lower spinning roller 402, the water of spray apertures or nozzle 4102 ejection is directly sprayed on lower spinning roller 402 by water side.
By mozzle 4103 by clean the direct water conservancy diversion of water on lower spinning roller 402, one prevents rinse water splashes, it two makes rinse water form moisture film on lower spinning roller 402, and strand leaching is walked to embathe on the moisture film of lower spinning roller 402, thus improves cleaning performance.
For making rinse water preferably can form moisture film on lower spinning roller 402 further, described water side is additionally provided with diversion screen 4104, the water of spray apertures or nozzle 4102 ejection sprays on lower spinning roller 402 by diversion screen 4104, a diameter of 10mm of sieve screen apertures of described diversion screen.
Embodiment 14
The first structure of water washing device 41 is as follows: water washing device 41 includes the spray equipment being arranged between two spinning rollers, and it is provided with water inlet pipe outside frame 1, described water inlet pipe is connected with spray equipment, described spray equipment includes shower 4101 and mozzle 4103, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described mozzle 4103 is fixed on shower 4101, and be connected with spray apertures or nozzle 4102, the other end is water side, described water side is positioned at the top of lower spinning roller 402, the water of spray apertures or nozzle 4102 ejection is directly sprayed on lower spinning roller 402 by water side.
By mozzle 4103 by clean the direct water conservancy diversion of water on lower spinning roller 402, one prevents rinse water splashes, it two makes rinse water form moisture film on lower spinning roller 402, and strand leaching is walked to embathe on the moisture film of lower spinning roller 402, thus improves cleaning performance.
For making rinse water preferably can form moisture film on lower spinning roller 402 further, described water side is additionally provided with diversion screen 4104, the water of spray apertures or nozzle 4102 ejection sprays on lower spinning roller 402 by diversion screen 4104, a diameter of 5mm of sieve screen apertures of described diversion screen.
Embodiment 15
The first structure of water washing device 41 is as follows: water washing device 41 includes the spray equipment being arranged between two spinning rollers, and it is provided with water inlet pipe outside frame 1, described water inlet pipe is connected with spray equipment, described spray equipment includes shower 4101 and mozzle 4103, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described mozzle 4103 is fixed on shower 4101, and be connected with spray apertures or nozzle 4102, the other end is water side, described water side is positioned at the top of lower spinning roller 402, the water of spray apertures or nozzle 4102 ejection is directly sprayed on lower spinning roller 402 by water side.By mozzle 4103 by clean the direct water conservancy diversion of water on lower spinning roller 402, one prevents rinse water splashes, it two makes rinse water form moisture film on lower spinning roller 402, and strand leaching is walked to embathe on the moisture film of lower spinning roller 402, thus improves cleaning performance.
For making rinse water preferably can form moisture film on lower spinning roller 402 further, described water side is additionally provided with diversion screen 4104, the water of spray apertures or nozzle 4102 ejection sprays on lower spinning roller 402 by diversion screen 4104, a diameter of 8mm of sieve screen apertures of described diversion screen.
Embodiment 16
Water washing device 41 the second structure is as follows: described water washing device 41 includes the spray equipment being arranged between two spinning rollers, it is provided with spray equipment between the spinning roller of described device for spinning 4, and it is provided with water inlet pipe in the outside of frame 11, described water inlet pipe is connected with spray equipment, described spray equipment includes shower 4101 and deflector 4106, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described deflector 4106 is fixed on shower 4101, the other end of deflector 4106 is water side, described water side is positioned at the top of lower spinning roller 402, the water of described spray apertures or nozzle 4102 ejection is through deflector 4106, and directly sprayed on lower spinning roller 402 by water side.The water of spray apertures or nozzle 4102 ejection is directly led on lower spinning roller 402 by deflector 4106, the water of spray forms moisture film on lower spinning roller 402, then strand leaching is walked and is embathed on the lower spinning roller 402 that its periphery forms moisture film, its cleaning performance more, avoids the water splashes cleaning strand simultaneously.
Further, it is provided with flow-stopping plate 4107 in the water side of described deflector 4106, described flow-stopping plate 4107 is provided with overflow seam 4108, clean water stitches 4108 jet flows on lower spinning roller 402 by overflow, clean water is pooled together by flow-stopping plate 4107 and forms the bigger water yield, 4108 jet flows are stitched on lower spinning roller 402 by overflow, compared with the rinse water of big yield by overflow seam 4108 formation like the same current of waterfall, spray is on lower spinning roller 402, moisture film on lower spinning roller 402 is formed more uniform, improves the cleaning performance of strand.
Further, it is vertically provided with guiding gutter 4109 on described deflector 4106, described guiding gutter 4109 is vertically arranged, the water of described spray apertures or nozzle 4102 ejection imports flow-stopping plate 4107 by guiding gutter 4109, the water of spray apertures or nozzle 4102 ejection will not form diffusing on deflector 4107, and therefore rinse water is more easy to form uniform moisture film on lower spinning roller 402.
The width of described overflow seam is 10 millimeters.
Described deflector 4106 is 30 degree with the angle of described spinning roller place horizontal plane.
Embodiment 17
Water washing device 41 the second structure is as follows: described water washing device 41 includes the spray equipment being arranged between two spinning rollers, it is provided with spray equipment between the spinning roller of described device for spinning 4, and it is provided with water inlet pipe in the outside of frame 11, described water inlet pipe is connected with spray equipment, described spray equipment includes shower 4101 and deflector 4106, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described deflector 4106 is fixed on shower 4101, the other end of deflector 4106 is water side, described water side is positioned at the top of lower spinning roller 402, the water of described spray apertures or nozzle 4102 ejection is through deflector 4106, and directly sprayed on lower spinning roller 402 by water side.The water of spray apertures or nozzle 4102 ejection is directly led on lower spinning roller 402 by deflector 4106, the water of spray forms moisture film on lower spinning roller 402, then strand leaching is walked and is embathed on the lower spinning roller 402 that its periphery forms moisture film, its cleaning performance more, avoids the water splashes cleaning strand simultaneously.
Further, it is provided with flow-stopping plate 4107 in the water side of described deflector 4106, described flow-stopping plate 4107 is provided with overflow seam 4108, clean water stitches 4108 jet flows on lower spinning roller 402 by overflow, clean water is pooled together by flow-stopping plate 4107 and forms the bigger water yield, 4108 jet flows are stitched on lower spinning roller 402 by overflow, compared with the rinse water of big yield by overflow seam 4108 formation like the same current of waterfall, spray is on lower spinning roller 402, moisture film on lower spinning roller 402 is formed more uniform, improves the cleaning performance of strand.
Further, it is vertically provided with guiding gutter 4109 on described deflector 4106, described guiding gutter 4109 is vertically arranged, the water of described spray apertures or nozzle 4102 ejection imports flow-stopping plate 4107 by guiding gutter 4109, the water of spray apertures or nozzle 4102 ejection will not form diffusing on deflector 4107, and therefore rinse water is more easy to form uniform moisture film on lower spinning roller 402.
The width of described overflow seam is 5 millimeters.
Described deflector 4106 is 60 degree with the angle of described spinning roller place horizontal plane.
Embodiment 18
Water washing device 41 the second structure is as follows: described water washing device 41 includes the spray equipment being arranged between two spinning rollers, it is provided with spray equipment between the spinning roller of described device for spinning 4, and it is provided with water inlet pipe in the outside of frame 11, described water inlet pipe is connected with spray equipment, described spray equipment includes shower 4101 and deflector 4106, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described deflector 4106 is fixed on shower 4101, the other end of deflector 4106 is water side, described water side is positioned at the top of lower spinning roller 402, the water of described spray apertures or nozzle 4102 ejection is through deflector 4106, and directly sprayed on lower spinning roller 402 by water side.The water of spray apertures or nozzle 4102 ejection is directly led on lower spinning roller 402 by deflector 4106, the water of spray forms moisture film on lower spinning roller 402, then strand leaching is walked and is embathed on the lower spinning roller 402 that its periphery forms moisture film, its cleaning performance more, avoids the water splashes cleaning strand simultaneously.
Further, it is provided with flow-stopping plate 4107 in the water side of described deflector 4106, described flow-stopping plate 4107 is provided with overflow seam 4108, clean water stitches 4108 jet flows on lower spinning roller 402 by overflow, clean water is pooled together by flow-stopping plate 4107 and forms the bigger water yield, 4108 jet flows are stitched on lower spinning roller 402 by overflow, compared with the rinse water of big yield by overflow seam 4108 formation like the same current of waterfall, spray is on lower spinning roller 402, moisture film on lower spinning roller 402 is formed more uniform, improves the cleaning performance of strand.
Further, it is vertically provided with guiding gutter 4109 on described deflector 4106, described guiding gutter 4109 is vertically arranged, the water of described spray apertures or nozzle 4102 ejection imports flow-stopping plate 4107 by guiding gutter 4109, the water of spray apertures or nozzle 4102 ejection will not form diffusing on deflector 4107, and therefore rinse water is more easy to form uniform moisture film on lower spinning roller 402.
The width of described overflow seam is 7 millimeters.
Described deflector 4106 is 45 degree with the angle of described spinning roller place horizontal plane.
Embodiment 19
When spinning speed for 80m/min of described spinning-drawing machine, the spray flux of described water washing device 41 is 100ml/min;When spinning speed for 100m/min of described spinning-drawing machine, the spray flux of described water washing device 41 is 140ml/min;When spinning speed for 120m/min of described spinning-drawing machine, the spray flux of described water washing device 41 is 200ml/min.
The water that described water washing device 41 sprays out is vertical with described spinning roller, sprays a length of 100mm.
Embodiment 20
When spinning speed for 100m/min of described spinning-drawing machine, the spray flux of described water washing device 41 is 120ml/min;When spinning speed for 120m/min of described spinning-drawing machine, the spray flux of described water washing device 41 is 160ml/min;When spinning speed for 140m/min of described spinning-drawing machine, the spray flux of described water washing device 41 is 260ml/min.
The water that described water washing device 41 sprays out is vertical with described spinning roller, sprays a length of 500mm.
Embodiment 21
When spinning speed for 90m/min of described spinning-drawing machine, the spray flux of described water washing device 41 is 110ml/min;When spinning speed for 110m/min of described spinning-drawing machine, the spray flux of described water washing device 41 is 150ml/min;When spinning speed for 130m/min of described spinning-drawing machine, the spray flux of described water washing device 41 is 230ml/min.
The water that described water washing device 41 sprays out is vertical with described spinning roller, sprays a length of 300mm.
Embodiment 22
nullThe first structure of oiling device 42 is as follows: oiling device 42 is arranged in the frame 1 of high-speed spinning machine,Described oiling device 42 includes oil groove 4201、Godet 4202、Draw roll 4203、Oil tanker 4204 and sponge adsorbent equipment 4206,Be marked with in oil groove 4201 strand required on oil 4205,The both sides of the upper limb of described oil groove 4201 are respectively arranged with godet 4202 and draw roll 4203,Described oil tanker 4205 is arranged on the bottom of oil groove 4201,The medial wall of oil groove 4201 is provided with sponge adsorbent equipment 4206,Strand 4209 through godet 4202 import the bottom of oil groove 4201 walk around oil tanker 4204 and be immersed in bottom oil 4205 in,Again by sponge adsorbent equipment 4206 oil suction,Then draw through draw roll 4203 and enter next procedure,As coiler device 5 carry out the curled hair bar of next operation around.Oil and the removing oil of strand 4209 all complete in oil groove 4201, the i.e. bottom at oil groove 4201 fills the oil 4205 for oiling to strand, oil tanker 4204 is arranged on the bottom of oil groove 4201, strand 4209 is in godet 4202 imports the oil 4205 bottom oil groove 4201, and be pressed in oil 4205 by oil tanker 4204, complete to oil, because strand is completely submerged in oil, therefore strand oils full, uniform, improves the oil applying rate of strand 4209.The medial wall of oil groove 4201 is provided with sponge adsorbent equipment 4206 simultaneously, after strand 4209 oils, in godet 4202 and the effect of draw roll 4203, the strand 4209 oiled is through sponge adsorbent equipment 4206, oil more than strand 4209 rich surface is adsorbed and falls in oil groove 4201, prevent the greasy dirt dye working environment of on strand 4209, decrease the waste of oil simultaneously.
Further, being horizontally installed on the inwall of oil groove 4201 at described sponge adsorbent equipment 4206, sponge adsorbent equipment 4206 is vertically provided with through hole 4207, and strand 4209 is passed by described through hole 4207, which obviate the oil on strand 4209 and throw away oil groove 4201, pollute workbench and cause the waste of oil.
Further, said apparatus the most also includes oil wiper, described oil wiper is arranged on the bottom of sponge adsorbent equipment 4206, oil wiper be two cooperate scrape oil tanker 4208, strand 4209 is scraped oil tanker 4208 through two, remove unnecessary oil by sponge adsorbent equipment 4206 excessively again, improve oil applying rate and prevent the waste of oil.
Embodiment 23
Oiling device 42 the second structure is as follows: oiling device 42 includes oil tanker 4204, spray bar 4211, oil pump 4210, oil storage tank 4213 and sponge adsorbent equipment 4206, described spray bar 4211 is located at the top of oil tanker 4204, it is provided with for the nozzle opening 4212 to oil tanker 4204 oil spout on spray bar 4211, described oil storage tank 4213 is arranged on the lower section of oil tanker 4204, described spray bar 4211 is connected with oil storage tank 4213 by oil pump 4210, and described sponge adsorbent equipment 4206 is arranged on the sidewall of oil storage tank 4213.nullGodet 4202 and draw roll 4203 it is additionally provided with in described frame 11,Strand 4209 is under the driving of godet 4202,Walk around oil tanker 4204,Spray bar 4211 is sprayed by the nozzle opening 4212 being disposed thereon and is sprayed on oil tanker 4204 by oil,Oil 4205 forms oil film on oil tanker 4204,Strand 4209 leaching is walked in the oil film formed on oil tanker 4204,Therefore strand 4209 oils full、Uniformly,Thus improve the oil applying rate of strand,Strand 4209 after oiling adsorbs through sponge adsorbent equipment 4206 and strikes off the oil 4205 of its excess surface,These oil 4205 are all flowed in oil storage tank 4213 and collect,Oil 4205 in oil storage tank 4213 is constantly extracted in spray bar 4211 by oil pump 4210,By nozzle opening 4212, strand 4209 is oiled,Circulation work.Both the oil applying rate of strand 4209 had been greatly improved, and the excess oil on strand 4209 will not pollute work top, excess oil automatically falls in oil storage tank 4213, it is to avoid the waste of oil.
Further, described sponge adsorbent equipment 4206 is horizontally installed on the inwall of oil storage tank 4213, and sponge adsorbent equipment 4206 is vertically provided with through hole 4207, and strand 4209 is passed by described through hole 4207, avoid the oil on strand and throw away oil groove, pollute workbench and cause the waste of oil.
Further, in order to make the excess oil on the strand after oiling to be eliminated, also include oil wiper, described oil wiper is arranged on the bottom of sponge adsorbent equipment 4206, described oil wiper be two cooperate scrape oil tanker 4208, strand is scraped oil tanker 4208 through two, it is then passed through sponge adsorbent equipment 4206, strand 4209 after oiling, first passes through two oil wipers scraping oil tanker 4208 composition and is removed the oil of strand 4206 excess surface, it is ensured that the adsorption effect of excess oil.
Embodiment 24
Described spinning-drawing machine spin speed when being 100 m/min, the oil preparation amount of described oiling device 42 is 5 ml/min;Described spinning-drawing machine spin speed when being 120 m/min, the oil preparation amount of described oiling device 42 is 5 ml/min;Described spinning-drawing machine spin speed when being 160 m/min, the oil preparation amount of described oiling device 42 is 5 ml/min.
Embodiment 25
Described spinning-drawing machine spin speed when being 100 m/min, the oil preparation amount of described oiling device 42 is 20 ml/min;Described spinning-drawing machine spin speed when being 120 m/min, the oil preparation amount of described oiling device 42 is 35 ml/min;Described spinning-drawing machine spin speed when being 160 m/min, the oil preparation amount of described oiling device 42 is 50 ml/min.
Embodiment 26
Described spinning-drawing machine spin speed when being 100 m/min, the oil preparation amount of described oiling device 42 is 12.5 ml/min;The speed of spinning of described spinning-drawing machine is 120 During m/min, the oil preparation amount of described oiling device 42 is 20 ml/min;Described spinning-drawing machine spin speed when being 160 m/min, the oil preparation amount of described oiling device 42 is 27.5 ml/min.
Embodiment 27
Drip washing in different spinning speed and different cultivars spinning technique and oiling:
Embodiment 28
It is provided with guide wire apparatus 1102 on the column 1101 of side, winding face 7, described guide wire apparatus 1102 includes filar guide support 1103 and filar guide 1104, described filar guide 1104 is arranged on filar guide support 1103 one end, and described filar guide support 1103 other end is connected with described column 1101;Wet strand from spinning roller out, by guide wire apparatus 1102 seal wire to coiler device 5.
Further:
Described wet strand is from spinning roller to guide wire apparatus during 1102, and wet strand is 15 degree with the angle of horizontal plane.
During described wet strand is by guide wire apparatus 1102 seal wire to coiler device 5, wet strand is 30 degree with the angle of horizontal plane.
Embodiment 29
It is provided with guide wire apparatus 1102 on the column 1101 of side, winding face 7, described guide wire apparatus 1102 includes filar guide support 1103 and filar guide 1104, described filar guide 1104 is arranged on filar guide support 1103 one end, and described filar guide support 1103 other end is connected with described column 1101;Wet strand from spinning roller out, by guide wire apparatus 1102 seal wire to coiler device 5.
Further:
Described wet strand is from spinning roller to guide wire apparatus during 1102, and wet strand is 60 degree with the angle of horizontal plane.
During described wet strand is by guide wire apparatus 1102 seal wire to coiler device 5, wet strand is 90 degree with the angle of horizontal plane.
Embodiment 30
It is provided with guide wire apparatus 1102 on the column 1101 of side, winding face 7, described guide wire apparatus 1102 includes filar guide support 1103 and filar guide 1104, described filar guide 1104 is arranged on filar guide support 1103 one end, and described filar guide support 1103 other end is connected with described column 1101;Wet strand from spinning roller out, by guide wire apparatus 1102 seal wire to coiler device 5.
Further:
Described wet strand is from spinning roller to guide wire apparatus during 1102, and wet strand is 38 degree with the angle of horizontal plane.
During described wet strand is by guide wire apparatus 1102 seal wire to coiler device 5, wet strand is 60 degree with the angle of horizontal plane.

Claims (20)

  1. null1. the spinning technique of the high-speed spinning machine being provided with the passive coiler device of axis,Including glue supply、Strand molding、Spinning and winding,Described glue supply is completed by glue feeder (2),Described strand molding is completed by strand shaped device (3),Described spinning is completed by device for spinning (4),Described winding is completed by coiler device (5),It is characterized in that: described glue feeder (2) is connected with strand shaped device (3),Described device for spinning (4) is arranged in frame (1),Described device for spinning (4) one end arranges described strand shaped device (3),Described device for spinning (4) other end is provided with described coiler device (5),Described device for spinning (4) includes least one set spinning roller,Often group spinning roller includes upper spinning roller (401) and the lower spinning roller (402) being responsible for drawing-off,The two ends of described upper spinning roller (401) and lower spinning roller (402) are fixed,Upper spinning roller (401) and lower spinning roller (402) are rotated by Timing Belt (403),Described Timing Belt (403) is connected with spinning motor (4011) by converter (4012),At two spinning roller axial directions、And between two spinning rollers, it is provided with water washing device (41),Between two spinning rollers,The back segment of lower spinning roller (402) is provided with oiling device (42),The shaped portion of described coiler device (5) is positioned at the outside of region between frame (1) both sides wallboard (6)、The opposite side relative with spinning face (101),And described glue feeder (2) lays respectively at the outside of described wallboard (6) with coiler device (5),Described face (101) of spinning refers in frame (1) wallboard (6) outside、It is provided with the region of strand shaped device (3),The opposite side relative with described region is referred to as the face of winding (7),Described coiler device (5) is the passive coiler device of axis,The passive coiler device of described axis includes winding stand (5201)、Support (5202)、Metal pipe (5203) and groove drum (5213),Two row's supports (5202) it are provided with on described winding stand (5201),Respectively arrange the support (5202) that support (5202) at least includes more than three,Described two row's supports (5202) are connected with a transverse link (5204) respectively,Described two transverse links (5204) are connected to a cross motor (5205),Described each support (5202) two ends are provided with (5212),Described two take over a business to be provided with between (5212) metal pipe (5203),Described each metal pipe (5203) lower section is provided with groove drum (5213),Each groove drum (5213) is other is provided with passive tooth (5217),Groove drum (5213) and the passive tooth (5217) of described homonymy are arranged on same driven shaft (5218),Passive tooth (5217) lower section is provided with driving tooth (5219),Passive tooth (5217) engages with driving tooth (5219),Described each driving tooth (5219) center with row is provided through same driving shaft (5220),Described driving shaft (5220) is connected with electric rotating machine (5206),Metal pipe (5203) position on described row's support (5202) is higher than metal pipe (5203) position on another row's support (5202),Described cross motor (5205) drives transverse link (5204) to carry out horizontal cross motion,Transverse link (5204) drives the metal pipe (5203) on support (5202) to carry out horizontal cross motion,Electric rotating machine (5206) described in Tong Shi drives driving shaft (5220) to rotate,Driving shaft (5220) drives driving tooth (5219) to rotate,Driving tooth (5219) drives passive tooth (5217) to rotate,Passive tooth (5217) drives driven shaft (5218) to rotate,Thus drive groove drum (5213) to rotate,Groove drum (5213) rubs with metal pipe (5203),Metal pipe (5203) is driven to rotate,Through glue supply、The wet strand obtained after strand molding and spinning process runs to groove drum (5213) and is wound,During metal pipe (5203) moves,Wet strand is uniformly wound up on metal pipe (5203) from groove drum (5213) again,Obtain the wound packages silk of hygrometric state.
  2. The spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis the most according to claim 1, it is characterised in that: the speed of described winding is with to spin speed identical.
  3. The spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis the most according to claim 1, it is characterised in that: described two row's supports (5202) upper two are taken over a business the difference in height of (5212) and are at least the height taking over a business (5212) lower section groove drum (5213) of the shortest support (5202).
  4. The spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis the most according to claim 1, it is characterised in that: the direction that described two row's supports (5202) are put is identical.
  5. nullThe spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis the most according to claim 1,It is characterized in that: described glue supply、Strand molding and spinning process are particularly as follows: rayon spinning stock solution controls flow through dosing pump (201),Through for sebific duct (202) glue supply,Spinning head (301) is entered again by filter (203),Strand is sprayed by the spinneret on spinning head (301),Strand enters shaped device (303) or bath shaped device (302) coagulation forming afterwards in pipe,The strand of molding runs to lower spinning roller (402),Strand is around upper spinning roller (401) and lower spinning roller (402),The drawing-off in spinning process is completed under upper spinning roller (401) and lower spinning roller (402) rotate、Solidify and go acid,In described drawing-off、During solidifying and going acid,Strand is also washed through water washing device (41),Oil (4205) are carried out through oiling device (42),Obtain wet strand.
  6. The spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis the most according to claim 1, it is characterized in that: described upper spinning roller (401) leading portion is provided with step (405), the diameter of described step (405) is less than the diameter of upper spinning roller (401) remainder.
  7. The spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis the most according to claim 6, it is characterised in that: the diameter of described step (405) and the different diameters 10-25% of upper spinning roller (401) remainder.
  8. The spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis the most according to claim 1, it is characterized in that: described upper spinning roller (401) is for being horizontally disposed with, lower spinning roller (402) is for being obliquely installed, and the angle of two spinning rollers is acute angle.
  9. The spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis the most according to claim 1, it is characterized in that: described upper spinning roller (401) is for being obliquely installed, lower spinning roller (402) is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
  10. The spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis the most according to claim 1, it is characterized in that: described upper spinning roller (401) and lower spinning roller (402) are and are obliquely installed, and be not parallel to each other, upper spinning roller (401) and lower spinning roller (402) form angle, and described angle forms acute angle in winding face (7) direction.
  11. 11. spinning techniques of a kind of high-speed spinning machine being provided with the passive coiler device of axis described in any one in-10 according to Claim 8, it is characterised in that: described angle is that acute angle refers to that angle is 1-45 degree.
  12. The spinning technique of 12. a kind of high-speed spinning machines being provided with the passive coiler device of axis according to claim 1, it is characterized in that: when spinning speed for 100m/min of described high-speed spinning machine, the a length of 1000mm of spinning roller, spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm;When spinning speed for 120m/min, a length of 1200mm of spinning roller, spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm;When spinning speed for 160m/min, a length of 1500mm of spinning roller, spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
  13. The spinning technique of 13. a kind of high-speed spinning machines being provided with the passive coiler device of axis according to claim 1, it is characterized in that: at least one spinning roller stage casing of described device for spinning (4) is provided above spraying the water washing device (41) of mode, at least one spinning roller back segment is provided above with spray or the oiling device (42) of laminating type.
  14. nullThe spinning technique of 14. a kind of high-speed spinning machines being provided with the passive coiler device of axis according to claim 13,It is characterized in that: described water washing device (41) includes the spray equipment being arranged between two spinning rollers,And it is provided with water inlet pipe in frame (1) outside,Described spray equipment includes shower (4101) and mozzle (4103),Described shower (4101) is provided with spray apertures or nozzle (4102),One end of described mozzle (4103) is fixed on shower (4101),And be connected with spray apertures or nozzle (4102),The other end is water side,Described water side is positioned at lower spinning roller (402) top,Described water side is additionally provided with diversion screen (4104),The water that spray apertures or nozzle (4102) spray is sprayed on lower spinning roller (402) by diversion screen (4104),Screen cloth (4105) bore dia of described diversion screen (4104) is 5-10mm.
  15. nullThe spinning technique of 15. a kind of high-speed spinning machines being provided with the passive coiler device of axis according to claim 13,It is characterized in that: described water washing device (41) includes the spray equipment being arranged between two spinning rollers,Described spray equipment includes shower (4101),Described shower (4101) is provided with spray apertures or nozzle (4102),Also include deflector (4106),One end of described deflector (4106) is fixed on shower (4101),The other end is water conservancy diversion end,Described water conservancy diversion end is positioned at the top of lower spinning roller (402),The water that described spray apertures or nozzle (4102) spray is directly sprayed on lower spinning roller (402) by deflector (4106),Described deflector (4106) is 30-60 degree with the angle of described lower spinning roller (402) place horizontal plane,The water side of described deflector (4106) is provided with flow-stopping plate (4107),Described flow-stopping plate (4107) is provided with overflow seam (4108),Clean water stitches (4108) jet flow on lower spinning roller (402) by overflow,Guiding gutter (4109) it is vertically provided with on described deflector (4106),Described guiding gutter (4109) is vertically arranged,The water that described spray apertures or nozzle (4102) spray imports flow-stopping plate (4107) by guiding gutter (4109),The width of described overflow seam (4108) is 5-10mm.
  16. nullThe spinning technique of 16. a kind of high-speed spinning machines being provided with the passive coiler device of axis according to claim 13,It is characterized in that: described oiling device (42) is arranged in the frame (1) of high-speed spinning machine,Described oiling device (42) includes oil groove (4201),The both sides of the upper limb of described oil groove (4201) are respectively arranged with godet (4202) and draw roll (4203),The described bottom in oil groove (4201) is provided with oil tanker (4204),The medial wall of described oil groove (4201) is provided with sponge adsorbent equipment (4206),Strand (4209) is in the oil (4205) that the bottom of godet (4202) importing oil groove (4201) is walked around oil tanker (4204) and is immersed in bottom,Again by sponge adsorbent equipment (4206) oil suction (4205),Then draw through draw roll (4203) and enter next procedure.
  17. nullThe spinning technique of 17. a kind of high-speed spinning machines being provided with the passive coiler device of axis according to claim 13,It is characterized in that: described oiling device (42) is arranged in the frame (1) of high-speed spinning machine,Described oiling device (42) includes oil tanker (4204)、Spray bar (4211)、Oil pump (4210)、Oil storage tank (4213) and sponge adsorbent equipment (4206),Described spray bar (4211) is located at the top of oil tanker (4204),It is provided with on spray bar (4211) for the nozzle opening (4212) of oil tanker (4204) oil spout (4205),Described oil storage tank (4213) is arranged on the lower section of oil tanker (4204),Described spray bar (4211) is connected with oil storage tank (4213) by oil pump (4210),Described sponge adsorbent equipment (4206) is arranged on the sidewall of oil storage tank (4213).
  18. 18. according to the spinning technique of a kind of high-speed spinning machine being provided with the passive coiler device of axis described in claim 16 or 17, it is characterized in that: described sponge adsorbent equipment (4206) is horizontally installed on the inwall of oil storage tank (4213), sponge adsorbent equipment (4206) is vertically provided with through hole (4207), strand (4209) is passed by described through hole (4207), described oiling device (42) also includes oil wiper, described oil wiper is arranged on the lower surface of sponge adsorbent equipment (4206), described oil wiper be two cooperate scrape oil tanker (4208).
  19. The spinning technique of 19. a kind of high-speed spinning machines being provided with the passive coiler device of axis according to claim 13, it is characterised in that: described spinning-drawing machine spin speed when being 100 m/min, the oil preparation amount of described oiling device (42) is 5-20 ml/min;Described spinning-drawing machine spin speed when being 120 m/min, the oil preparation amount of described oiling device (42) is 5-35 ml/min;Described spinning-drawing machine spin speed when being 160 m/min, the oil preparation amount of described oiling device (42) is 5-50 ml/min.
  20. The spinning technique of 20. a kind of high-speed spinning machines being provided with the passive coiler device of axis according to claim 1, it is characterized in that: described frame (1) includes two columns (1101), described wallboard (6) is separately mounted on column (1101), it is provided with guide wire apparatus (1102) on the column (1101) of described winding face (7) side, described guide wire apparatus (1102) includes filar guide support (1103) and filar guide (1104), described filar guide (1104) is arranged on filar guide support (1103) one end, described filar guide support (1103) other end is connected with described column (1101);Wet strand is from upper spinning roller (401) out, by guide wire apparatus (1102) seal wire to coiler device (5), described wet strand is during upper spinning roller (401) to guide wire apparatus (1102), wet strand is 15-60 degree with the angle of horizontal plane, during described wet strand is by guide wire apparatus (1102) seal wire to coiler device (5), wet strand is 30-90 degree with the angle of horizontal plane.
CN201310640244.1A 2013-12-04 2013-12-04 Spinning technology of high-speed spinning machine provided with through shaft passive winding device Expired - Fee Related CN103628159B (en)

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CN104451913B (en) * 2014-12-09 2017-01-04 成都丽雅纤维股份有限公司 A kind of spinning-drawing machine bath

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CN103290495A (en) * 2013-06-29 2013-09-11 宜宾海丝特纤维有限责任公司 Spinning process of bamboo-like flat filaments produced by semi-continuous high-speed spinning machine

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