CN103643313A - Spinning technology suitable for novel spinning machine with externally-arranged coiling device - Google Patents
Spinning technology suitable for novel spinning machine with externally-arranged coiling device Download PDFInfo
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- CN103643313A CN103643313A CN201310640761.9A CN201310640761A CN103643313A CN 103643313 A CN103643313 A CN 103643313A CN 201310640761 A CN201310640761 A CN 201310640761A CN 103643313 A CN103643313 A CN 103643313A
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Abstract
The invention relates to a spinning technology suitable for a novel spinning machine with an externally-arranged coiling device. The technology comprises the processes of mucilage glue counting and supplying, filtering before spinning, yarn strip forming, spinning and coiling. The technology is dedicated for the novel spinning machine which comprises the externally-arranged winding device. Controlled by the mutual action of the processes and technological parameters, yarn strips can be coiled, in the externally-arranged coiling device, into wet yarn, packaged in a cake shape, and/or into wet yarn, packaged in a barrel shape and/or wet yarn packaged in a twisted mode, wherein the wet yarn can be used for twisting threads directly. Or, the strip yarn is directly processed into embroidery thread finished products through a thread twister after being heated and dried. The technology can ensure that the spinning machine reaches high spinning speed and ensures product quality at the same time. The yarn strips cannot be polluted in the final coiling forming process due to the fact that acid liquid is washed by water and oiling agents drip, so that the subsequent dying technology is ensured. Moreover, worker operation is simpler and more convenient; equipment maintenance is easier; energy consumption is reduced. Thus, production efficiency is effectively improved, and product cost is greatly reduced at the same time.
Description
Technical field
The present invention relates to viscose filament yarn spinning production technical field, be specifically related to a kind of spinning technique that is applicable to the external novel spinning machine of coiler device.
Background technology
By cellulosic material, extract pure methylcellulose, be called pulp.With caustic soda, carbon disulfide, process, obtain orange-yellow sodium cellulose xanthate, then be dissolved in diluted sodium hydroxide solution, become the spinning solution of thickness, be called viscose glue.After filtration, after maturation, deaeration, carry out wet spinning, coagulating bath is comprised of sulfuric acid, sodium sulphate and zinc sulfate viscose glue.Sodium cellulose xanthate in viscose glue and the effect of sulfuric acid in coagulating bath and decompose, cellulose regenerated and separate out, gained cellulose fibre becomes viscose through washing, desulfurization, bleaching, after dry.Viscose filament yarn is a kind of of viscose, is also to be made by above-mentioned technique.
In spinning and spinning last handling process, the selection of spinning machine has semicontinuous weaving loom and continuous weaving loom, and from technology and equipment two aspects, these two kinds of spinning machines exist following difference:
1, from the angle of production technology, semi-continuous spinning machine is that spinning is separated with post processing (post processing comprises washing, oven dry, becomes the steps such as cylinder), completes separately, and semi-continuous spinning machine is mainly responsible for spinning part; And continuous spinning machine is that spinning is concentrated in together and completed continuously with post processing (post processing comprises washing, oven dry, becomes the steps such as cylinder) operation, the responsible institute from spinning to post processing of continuous spinning in steps.
2, from the angle of device structure, semi-continuous spinning machine comprises glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism and winding mechanism, and the product obtaining is the spinning cake that falls into centrifugal cylinder; And continuous spinning machine has glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism, there is no winding mechanism, strand directly enters the mechanisms such as drip washing, oven dry, finally obtains the silk cylinder of coiling and molding.
Difference based on above two kinds of spinning machines, its pluses and minuses are separately as follows:
1, semi-continuous spinning machine (as shown in Figure 1-Figure 3):
Advantage: owing to there being the post-processing step carrying out separately, and also have the process of low-temp desulfurization, low temperature long time drying, product to have that intensity is high, whiteness is high in post-processing step, the feature that strand is soft beautiful;
Shortcoming: spin speed low, post processing expense is high, increases production cost.
2, continuous spinning machine:
Advantage: spin speed high, output improves; Spinning and post processing concentrate in together to be carried out, and production cost reduces;
Shortcoming: because strand is to wash to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost; High to raw material (viscose glue) quality requirement.
In prior art modal semi-continuous spinning machine be R535 semi-continuous spinning machine (as shown in Figure 1-Figure 3, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, in device for spinning 4, spinning roller is longitudinally setting with respect to the operating surface 102 that spins face 101), the main flow process of its spinning is:
After viscose glue filters by filter, with spinning head, spray in acid bath groove and be shaped to strand through reaction, strand by the drawing-off of drawing-off dish to solidifying roller, strand carries out after the reaction of a period of time lifting head to twisting with the fingers face acid removing roller again in the distance of solidifying the fixing turn of reeling on roller, acid removing roller top adopts the mode of the drip washing of dripping to carry out disacidify washing to strand, reel on the acid removing roller distance of a fixing turn of strand imports centrifugal cylinder again, finally obtains spinning cake.
Wherein, spinning roll body is mainly divided into acid removing roller and solidifies roller, a pair of roller and a pair of acid removing roller of solidifying used respectively in each ingot position of spinning machine, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviate from, the fixed form of roll body is one end and fixes, and the operating surface position that installation direction spins face with respect to spinning machine becomes longitudinally to install.Another now three cylinder air drafts of R535 tri-cylinder yarn spinning machines adopt three cylinders with air channel air draft mode.
Its strand moulding section of existing R535A semi-continuous spinning machine and spinning roll structure and mounting means cannot carry out high speed spinning, and its spinning is spun speed in 70-90m/min left and right.Its device structure and mounting means etc. cause the shortcomings such as spinning machine equipment floor space is large, energy consumption is high, technological process is complicated, maintenance point is many, and accessory consumption is large, product cost is high simultaneously.Three cylinder three cylinders of another R535 tri-cylinder silks mutually form and disturb in air draft process with air channel air draft mode, cause air draft weak effect.
In prior art, as Figure 4-Figure 6, its first half comprises frame 1, glue feeder 2, strand shaped device 3 and device for spinning 4 to modal continuous spinning machine structure, and in device for spinning 4, spinning roller is also longitudinally setting with respect to the operating surface 102 that spins face 101.The continuous spinning machine of Soviet Union's system improves for spinning roller segment, but what obtain due to its production is tow, can not obtain spinning cake, so can not directly be applied in semi-continuous spinning machine.
It is CN1356409 that State Intellectual Property Office discloses a publication number in 2000.12.6, name is called the patent of invention of " single channel multifibres is centrifugal to be spun and semi-continuous spinning machine and rayon spinning technique thereof ", this disclosure of the invention a kind of centrifugal semi-continuous spinning machine, it comprises viscose glue induction system, swing tube assembly, scrape acid, drawing-off dish, solidify roller, acid removing roller, crane and funnel, centrifugal cylinder and electric ingot system, and multichannel viscose glue pipe and supporting mechanism thereof that viscose glue induction system is entered glue by head and tail two ends simultaneously form; Swing tube assembly is comprised of measuring pump, worry cover, curved tube and the shower nozzle of the multi-channel parallel being connected in series with multichannel sebific duct; Two solidify roller above be provided with the acid removing roller assembly being formed by two acid removing rollers of installing up and down on strand walking path; On machine crane, the funnel of device and the same number of synchronization action of strand; Its centrifugal cylinder, electric ingot system are set to the many centrifugal cylinders of every ingot and electric ingot and the controlling organization supporting with it.
Foregoing invention can be produced multi-filament simultaneously, increased substantially the output of viscose filament yarn, but this invention is because a pair of roller and a pair of acid removing roller of solidifying used respectively in each ingot position of its spinning machine, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviate from, the fixed form of roll body is one end and fixes, and installation direction becomes longitudinally to install with respect to spinning machine operating surface position.The problem that said structure brings is as follows:
1, said structure has limited the length of roller, the time that viscose filament yarn is walked on roller is short, and viscose filament yarn curring time is short, if carry high-speed spinning, will inevitably cause the viscose filament yarn reaction time to reduce product quality not, so adopt traditional semi-continuous spinning machine Efficiency Decreasing;
2,, in order to raise the efficiency, conventionally can process multi-filament bar, but many viscose filament yarns easy hank knotting again while being wrapped on existing spinning roller causes viscose filament yarn fracture, affects the product quality of viscose filament yarn simultaneously;
3, in addition, the fixed form of described spinning roller is that one end is fixed, and such fixed form is cantilevered, when spinning roller rotates, in a kind of unsure state, easily breaks down;
4, all spinning rollers are all that one end is fixed, certainly will Structure of need extremely complicated transmission mechanism drive the rotation of spinning roller, so also can cause the rising of fault rate, and changing silk thread kind, while changing velocity of rotation, need to stop, then carry out the replacing of transmission system middle gear, make like this production efficiency reduce, production cost increases.
It is CN2292097 that State Intellectual Property Office discloses a publication number in 1998.9.23, name is called the utility model patent of " viscose filament continuous spinning machine ", this patent relates to a kind of viscose filament continuous spinning machine, can complete continuously spinning, washing, dry, oil, coiling etc., it spins scooter 120m/min, the utility model arranges viscose filtration device before spinning machine board, utilize spinning machine pump shaft to drive measuring pump running, it is simple in structure, clean easy to maintenancely, effectively filtered the impurity in viscose glue; In spinning bath box, spinning head is placed in to swing pipe end, has guaranteed the concentricity of spinning head and glass tube, can avoid producing lousiness, flexible operation, work efficiency is high; Glass tube exit adopts strand twin-steer, has reduced the frictional force between strand and godet roller, and draw ratio is distributed rationally, becomes yarn quality high.
Above-mentioned because strand is to wash to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost; High to raw material (viscose glue) quality requirement.In addition, the spinning roller of above-mentioned continuous spinning machine is still longitudinally to arrange with respect to workman's operating area, so its mounting means is also one end, fixes, and still has first piece of problem in prior art patent.
It is CN201089811 that State Intellectual Property Office discloses a publication number in 2008.7.23, name is called " viscose rayon deep spinning-bathing continuous spinning machine ", this patent discloses a kind of viscose rayon deep spinning-bathing continuous spinning machine, solves the high problem of bringing of the esterified degree of existing continuous spinning machine strand residue.The scheme that the utility model adopts is to be provided with acid bath groove between formed pipe and spinning pony roll, and the strand stretching out from formed pipe falls into and in the acid bath groove that acid solution is housed, dipping bath, walks to spinning pony roll again.The utility model increases dark bath and spins, and strengthens the extent of reaction of strand, reduces the esterified degree of residue, guarantor's silk quality, and be applicable to the production of floss silk.
This technique belongs to " secondary bath " technique, and it is dense, sour warm lower than one bathing that secondary is bathed acid, therefore need to increase a set of independent acid bath system, increases acid station input cost.In addition, the spinning roller of above-mentioned continuous spinning machine is still longitudinally to arrange with respect to workman's operating area, so its mounting means is also one end, fixes, and still has first piece of problem in prior art patent.
It is CN2721660 that State Intellectual Property Office discloses a publication number in 2005.8.31, name is called the utility model patent of " be applicable to viscose filament yarn one ingot position and spin the Semi-continuous centrifugal spinning machine of three simultaneously ", the utility model discloses a kind of continuous centrifugal spinning machine that is applicable to simultaneously spin three rhizoid bars on an ingot position of Semi-continuous centrifugal spinning machine, in every joint of this Semi-continuous centrifugal spinning machine, can produce the spinning machine of 18 spinning cakes simultaneously.By the parts of 18 electric ingots, 18 centrifugal cylinders are installed at every joint of Semi-continuous centrifugal spinning machine, can be in the situation that not increasing equipment number of units, public operating cost, floor space and investment, save the maintenance time of spinning machine, reduce the production cost of single spinning cake, improve the utilization rate of spinning machine, and plant maintenance and easy to operate makes its production capacity reach former designed capacity and reaches 18 spinning cakes from 6 spinning cakes of original every joint or 12 spinning cakes after system equipment improves; Meet quality of production requirement simultaneously.
Although the output of the every joint of unit is because the electric ingot of increase, centrifugal cylinder device can improve output, the speed of spinning of this spinning machine is appointed so not raising, if improved, spins speed, can react insufficient quality that affects final products because of strand again.In addition, the spinning roller of above-mentioned semi-continuous spinning machine is still longitudinally to arrange with respect to workman's operating area, so its mounting means is also one end, fixes, and still has first piece of problem in prior art patent.
And for example application number is 200920297370.0, the applying date is 2009-12-18, name is called " for the continuous spinning machine of viscose coarse denier flat filament ", its technical scheme is: the utility model discloses a kind of continuous spinning machine for viscose glue heavy denier yarn flat filament, comprise viscose glue measure and shape equipment, washing facility, drying plant and become cylinder device, the shaped device of viscose glue measure and shape equipment is glass ware forming pipe, washing facility is comprised of multistage sink, and the strand of glass ware forming Guan Guanzhong moulding is drawn to sink by the hold-down roller of multistage sink; The downstream plant of multistage sink is drying plant, and drying plant is conveyer belt and steam drying machine, and the strand of multistage sink end is drawn to steam drying machine by hold-down roller, and steam drying machine is descending to be connected with becoming cylinder device.Above-mentioned utility model is continuous spinning machine, be provided with drying plant, and the strand after drying directly becomes cylinder, it becomes cylinder device to be positioned at the outside of drying plant, but due to simultaneously integrated drawing-off, washing disacidify, oven dry and upper wet goods structure on spinning roller, make the single spinning roll structure of complete machine complicated, and increased energy consumption.
In sum, the coiler device of existing semi-continuous spinning machine is positioned at spinning roller below, owing to having water and acid solution on spinning roller, so can cause coiler device easily by the problem of the water on spinning roller and acid solution pollution; And existing continuous spinning machine is in order finally to obtain into the shredded dried bean curd bar of cylinder, integrated drawing-off, washing disacidify, oven dry and the upper wet goods structure of going on single spinning roller, makes complete machine structure complicated, has increased energy consumption.
Therefore, for the problems referred to above, carry out the improved external novel spinning machine of coiler device that is applicable to, existing technology controlling and process cannot meet its requirement of carrying high-speed spinning, also cannot meet direct winfing is become to kind that cake dress silk and/or the wound packages silk of hygrometric state and/or the single control of the strand of hygrometric state dress silk bring or the specification requirement of specifications vary.
Summary of the invention
The present invention aims to provide a kind of spinning technique for the external novel spinning machine of coiler device, can be when carrying high-speed spinning to reach spinning machine, guarantee that strand is not polluted by residual solution on spinning roller when reeling, dry Energy Intensity Reduction, and then ensure the quality of products, the object of enhancing productivity, reducing costs.
For achieving the above object, the technical solution used in the present invention is as follows:
Be applicable to the spinning technique of the external novel spinning machine of coiler device, its operation comprises viscose glue metering and supplies glue, spins front filtration, strand moulding, spinning and coiling, it is characterized in that:
A viscose glue measures and supplies glue
Described viscose glue measures and supplies in glue process, and the gauge pressure of viscose glue pipe is 0.1～0.5MPa;
B spins front filtration
Described spinning in front filter progress, viscose ripening degree NH
4cl value is controlled at 7.0～13ml, falling ball viscosity 28～38mPas, and the fine content 8.0～8.2% of viscose glue first, viscose glue is containing alkali 5.8～6.1%, 500ml viscose gas bubble≤25, viscose glue surface tension 50～55dyne/cm, the following viscose glue of 10 μ m particle≤100/ml;
The moulding of C strand
In described strand molding procedure, the consisting of of acid bath: sulfuric acid concentration 135～145g/L, sodium sulfate concentration 230～245g/L, zinc sulfate concentration 11.0～12.5g/L, 55～57 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension; Formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 800～1200mm; The aperture of spinning head is 0.06～0.09mm, and shape is " one " font, fan-shaped or circular;
D spinning
Described spinning process comprises the solidifying of strand, drawing-off, disacidify, oils and dry, spinning roller length 1000～1500mm, diameter of phi 120～180mm, spinning roller rotating speed is 100～160 ms/min, 33～68 seconds/root of coagulation reaction time, the degree of draft of strand is 10～25%, leaching quantity is 240～480ml/min, drip washing 1～3 time, water temperature in washing disacidify is 35～60 ℃, and pH value is 7～8, and finish consumption is 5～50ml/min, the length of drying drawing roller is 1000～1500mm, and heating-up temperature is 95～100 ℃; Described heating comprises water heating, electrical heating or existing other mode of heatings;
Described through solidifying, drawing-off, disacidify, the strand after oiling, drying, its acid content is 5～30%, raw silk bar residual ester value is less than 3%, oil content is that 0.25～1.5%, pH value is 6.5～8.5;
E reels
In described coiling operation, strand is shaped to cake dress silk and/or the wound packages silk of hygrometric state and/or the strand of the hygrometric state dress silk that can be directly used in the hygrometric state of twisting thread through coiler device;
The moisture content of the cake dress silk of described hygrometric state, the wound packages silk of hygrometric state or the strand of hygrometric state dress silk is 30～80%;
The rotating speed that the described cake that is shaped to hygrometric state fills the centrifugal cylinder of silk is 7200～8400r/min;
The rotating speed that the described strand that is shaped to the strand dress silk of hygrometric state fills motor is 500～1000r/min;
The described wound packages silk that is shaped to hygrometric state is taken the initiative and is reeled and/or passive winding method, wherein:
In described active winding, the rotating speed of cross motor is 800～1200r/min, and the rotating speed of electric rotating machine is 1000～1500r/min;
In described passive coiling, the rotating speed of cross motor is 800～1200r/min, and the rotating speed of electric rotating machine is 1000～1500r/min, and the pH value of finish is 7～12.
Described passive coiling comprises the passive coiling of single ingot, the passive coiling of three ingots or the passive coiling of axis.
In described spinning process, strand drying drawing roller is carried out after heating, drying, also can directly be processed into floss silk finished product through twisting machine.
Same above-mentioned technique can be disposed the strand of different size (as 40D, 60D, 120D, 150D, 200D etc.), different cultivars (as bright yarn, dull yarn, containing the compound silk of cotton, bamboo, fiber crops etc., shaped filaments, flat filament etc.).
Cake dress silk, the wound packages silk of hygrometric state or the attainable the key technical indexes of the strand of hygrometric state dress silk of hygrometric state of the present invention are as follows:
1) wet breaking strength (CN/dtex): >=0.85
2) wet extension at break: >=15～30%
3) line density (fiber number) deviation: ± 3.0%
4) the line density coefficient of variation (CV value) :≤5.00%
5) twist coefficient of variation (CV value) :≤5%
6) monofilament radical deviation :≤5.0%
7) residual sulfur content (Mg/100g fiber) :≤20.0
The invention has the advantages that:
1, external due to coiler device of the present invention, therefore under sour environment, corrosivity to strand, winding apparatus and control system thereof is little, be convenient to maintenance and workman's operation, because existing centrifugal cylinder needs High Rotation Speed, so energy consumption is high, and coiler device of the present invention only need to meet the speed of spinning roller, without other energy consumptions, so complete machine power is little.Owing to being provided with, independently dry drawing roller between device for spinning, so strand is when upper spinning roller and lower spinning roller back segment are walked, can be through drying drawing roller, now owing to drying drawing roller, be independent of upper spinning roller and lower spinning roller, so when drying strand, can effectively control bake out temperature and time, and the size of drying drawing roller can adjust as required, the rotating speed of drawing roller also can require adjust according to actual production.
2, existing semi-continuous spinning machine and continuous spinning machine can not excessively be carried high-speed spinning, because after the rotating speed of spinning roller improves, also need the speed that improves elevating mechanism to match, and the raising of elevating mechanism speed is limited, the rotating speed of centrifugal cylinder also needs to match simultaneously, but its rotating speed is too high, stability reduces, and causes spinning cake shaping bad.And the present invention is owing to adopting wound packages winding method, rotating speed can significantly improve, and the present invention cancelled elevating mechanism, has therefore changed the mode of strand moulding, after the speed of spinning roller improves, only needs the speed of corresponding raising coiler device.
3, the present invention can obtain weakly acidic wet strand as required, obtain weakly acidic wet strand does not dry on spinning machine, if subsequent step need to be dried wet strand, weakly acidic wet strand can be taken out put into drying plant and dry, avoid directly on spinning roller, drying and the problem such as the energy consumption that produces increases, oven dry degree is wayward.
4, the present invention is because the two ends of spinning roller are all fixing, so the rotating speed of spinning roller can promote more by the spinning roller rotating speed more unsettled than existing spinning machine, and more stable, can not cause the spinning roller to wave under high speed, reduced the fault rate of spinning machine under at a high speed.
5, spinning machine compact conformation of the present invention, floor space is little.
6, spinning machine of the present invention is easy to operate, and is convenient to the quality control under high speed spinning.
7, the present invention is by measuring viscose glue and supplying glue, spin front filtration, strand moulding, the sequential control of spinning and each operation of reeling and parameter are controlled, especially reel in operation, the cake dress silk of hygrometric state or the moisture control of wound packages silk or hank knotting are 30～80%, the rotating speed of centrifugal cylinder is 7200～8400r/min, the rotating speed of strand dress motor is 500～1000r/min, in active winding, the rotating speed of cross motor is 800～1200r/min, the rotating speed of electric rotating machine is 1000～1500r/min, in passive coiling, the rotating speed of cross motor is 800～1200r/min, the rotating speed of electric rotating machine is 1000～1500r/min, the pH value of finish is 7～12, can realize the cake dress silk that strand is wound into the hygrometric state of being satisfied with twisting machine package requirement in external coiler device, and/or the wound packages silk of hygrometric state, and/or the strand of hygrometric state dress silk, and more than can meeting and spinning that speed is stable and bring up to 140m/min.Winding process provided by the invention is except guaranteeing that spinning function reaches high-speed spinning, more outstanding is also to have guaranteed product quality, strand can not polluted because of the drippage of washing disacidify liquid and finish in last coiling and molding operation, guaranteed follow-up dyeing, and workman's operation is more easy, and plant maintenance is easier, Energy Intensity Reduction, this makes when effectively enhancing productivity, and product cost reduces greatly.Be embodied in following process:
1) at viscose glue, measure and supply in glue process, the gauge pressure of viscose glue pipe is controlled at 0.1～0.5MPa, has fully guaranteed uniformity and spinning speed for glue.
2) before spinning in filter progress, by viscose ripening degree NH
4cl value is controlled at 7.0～13ml, falling ball viscosity 28～38mPas, the fine content 8.0～8.2% of viscose glue first, viscose glue is containing alkali 5.8～6.1%, 500ml viscose gas bubble≤25, viscose glue surface tension 50～55dyne/cm, the following viscose glue of 10 μ m particle≤100/ml, under the condition low at viscose ripening degree, glue is old, guaranteed the raising of strand intensity.
3) in strand molding procedure, adopt the acid bath technique matching with viscose ripening degree, be that acid bath adopts peracid less salt, peracid temperature, specific targets: the consisting of of acid bath: sulfuric acid concentration 135～145g/L, sodium sulfate concentration 230～245g/L, zinc sulfate concentration 11.0～12.5g/L, 55～57 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension, formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 800～1200mm, the aperture of spinning head is 0.06～0.09mm, can guarantee, when realizing violent acid bath reaction, to accelerate strand reaction speed.
4) solidifying at spinning process, drawing-off, disacidify, oil and drying course in, at spinning roller length 1000～1500mm, diameter of phi 120～180mm, spinning roller rotating speed is that 100～160m/ divides, 33～68 seconds/root of coagulation reaction time, the degree of draft of strand is 10～25%, leaching quantity is 240～480ml/min, drip washing 1～3 time, water temperature in washing disacidify is 35～60 ℃, pH value is 7～8, finish consumption is 5～50 ml/min, the length of drying drawing roller is 1000～1500mm, heating-up temperature is under the process conditions of 95～100 ℃, can realize the acid content of strand 5～30%, raw silk bar residual ester value is less than 3%, oil content is 0.25～1.5%, pH value is 6.5～8.5, washing better effects if, disacidify is more thorough, the good uniformity of strand, moisture content is easily controlled, simultaneously, strand oils full, evenly, oil applying rate is high, strand after oiling is smooth good, during coiling, frictional force is few, do not need as spun continuously starching, thereby strand lousiness is few, be difficult for fracture of wire, follow-up dyeing and the uniformity of dyeing have fully been guaranteed.
5) in spinning process, strand drying drawing roller carries out, after heating, drying, can entering to twisting device, and after entering twisting device, strand can become floss silk finished product through the processing of twisting machine.
6) in pipe, in moulding, adopt internal diameter Φ 5 ± 0.1mm, the formed pipe of long 800～1200mm, can effectively avoid monofilament drift phenomenon, guarantees the uniformity of every synnema bar monofilament radical, is beneficial to and spins fast raising.
7) in whole technique of the present invention, interaction due to each process, and the moisture content of the cake of winding speed, hygrometric state dress silk, wound packages silk or strand dress silk, the pH value of finish, the performance parameters of viscose glue, the length of the consumption of the temperature of acid bath, washing and temperature, spinning roller, finish consumption, heating-up temperature and time, formed pipe internal diameter and length etc. definite, make the external winding method under high-speed spinning not only there is better operability, stability and controlled, and wet strand quality is good, and follow-up Color is good.
Obviously, according to foregoing of the present invention, according to the ordinary skill of this area and customary means, not departing under the above-mentioned basic fundamental thought of the present invention prerequisite, can also make modification, replacement or the change of other various ways.
Accompanying drawing explanation
The side view of the existing Semi-continuous centrifugal spinning machine of Fig. 1.
The front view of the existing Semi-continuous centrifugal spinning machine of Fig. 2.
The existing Semi-continuous centrifugal spinning machine of Fig. 3 spins the top view of face.
The side view of the existing continuous centrifugal spinning machine of Fig. 4.
The front view of the existing continuous centrifugal spinning machine of Fig. 5.
The existing continuous centrifugal spinning machine of Fig. 6 spins the top view of face.
Fig. 7 is the structural representation of the side-looking of spinning machine of the present invention.
Fig. 8 is the structural representation that the master of spinning machine of the present invention looks.
Fig. 9 is the top view that spinning machine of the present invention spins face.
Figure 10 is one of structural representation of water washing device of the present invention.
Figure 11 be water washing device of the present invention structure schematic diagram two.
Figure 12 is one of structural representation of oiling device of the present invention.
Figure 13 be oiling device of the present invention structural representation two.
Figure 14 is the structural representation of active hygrometric state coiler device of the present invention.
Figure 15 is one of structural representation of the passive coiler device of single ingot of the present invention.
Figure 16 be the passive coiler device of single ingot of the present invention structural representation two.
Figure 17 is the side view of the passive coiler device of three ingot of the present invention.
Figure 18 is the top view of the passive coiler device of three ingot of the present invention.
Figure 19 is one of structural representation of the passive coiler device of axis of the present invention.
Figure 20 be the passive coiler device of axis of the present invention structural representation two.
The structural representation of the hygrometric state cake dress coiler device that Figure 21 is invention.
Figure 22 is the structural representation of hygrometric state strand dress coiler device of the present invention.
Figure 23 is process flow diagram of the present invention.
In accompanying drawing:
Winding stand 5201, support 5202, metal pipe 5203, transverse link 5204, cross motor 5205, electric rotating machine 5206, transverse strands 5207, traveller 5208, bearing 5210, neutralization chamber 5211, take over a business 5212, groove drum 5213, bearing block 5214, connector 5215, turning cylinder 5216, passive tooth 5217, driven shaft 5218, driving tooth 5219, driving shaft 5220.
Form is by the following examples described in further detail foregoing of the present invention again.But this should be interpreted as to the scope of the above-mentioned theme of the present invention only limits to following example, all technology realizing based on foregoing of the present invention all belong to scope of the present invention.
The specific embodiment
Be applicable to the spinning technique of the external novel spinning machine of coiler device, its operation comprises that viscose glue measures and supplies glue, spins front filtration, strand moulding, spinning and coiling,
A viscose glue measures and supplies glue
At viscose glue, measure and supply in glue process, the gauge pressure of viscose glue pipe is 0.1MPa;
B spins front filtration
Before spinning in filter progress, viscose ripening degree NH
4cl value is controlled at 7.0ml, falling ball viscosity 30mPas, and the fine content 8.0% of viscose glue first, viscose glue is containing alkali 6.1%, 500ml viscose gas bubble≤25, viscose glue surface tension 50dyne/cm, the following viscose glue of 10 μ m particle≤100/ml;
The moulding of C strand
In strand molding procedure, the consisting of of acid bath: sulfuric acid concentration 135g/L, sodium sulfate concentration 230g/L, zinc sulfate concentration 12g/L, 55 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension; Formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 1000mm; The aperture of spinning head is 0.06mm, and shape is fan-shaped;
D spinning
Spinning process comprises the solidifying of strand, drawing-off, disacidify, oils and dry, spinning roller length 1000mm, diameter of phi 150mm, spinning roller rotating speed is 130 ms/min, 50 seconds/root of coagulation reaction time, and the degree of draft of strand is 15%, leaching quantity is 300ml/min, drip washing 2 times, the water temperature in washing disacidify is 35 ℃, pH value is 7, finish consumption is 10ml/min, the length of drying drawing roller is 1000mm, and heating-up temperature is 95 ℃, adopts water mode of heating;
Described through solidifying, drawing-off, disacidify, the strand after oiling, its acid content is 5～10%, raw silk bar residual ester value is less than 3%, oil content is that 0.5%, pH value is 6.5;
E reels
In coiling operation, strand is shaped to cake dress silk, the wound packages silk of hygrometric state and the strand of the hygrometric state dress silk that can be directly used in the hygrometric state of twisting thread through coiler device;
The moisture content of the cake dress silk of described hygrometric state, the wound packages silk of hygrometric state or the strand of hygrometric state dress silk is 50%;
The rotating speed that the described cake that is shaped to hygrometric state fills the centrifugal cylinder of silk is 7200r/min;
The rotating speed that the described strand that is shaped to the strand dress silk of hygrometric state fills motor is 800r/min;
The described wound packages silk that is shaped to hygrometric state is taken the initiative and is reeled and passive winding method, wherein:
In active winding, the rotating speed of cross motor is 1000r/min, and the rotating speed of electric rotating machine is 1200r/min;
In passive coiling, the rotating speed of cross motor is 800r/min, and the rotating speed of electric rotating machine is 1000r/min, and the pH value of finish is 8.5; The described passive passive coiling of single ingot that is wound as.
Same above-mentioned technique can be disposed the strand of different size (as 40D, 60D, 120D, 150D, 200D etc.), different cultivars (as bright yarn, dull yarn, containing the compound silk of cotton, bamboo, fiber crops etc., shaped filaments, flat filament etc.).
Be applicable to the spinning technique of the external novel spinning machine of coiler device, its operation comprises that viscose glue measures and supplies glue, spins front filtration, strand moulding, spinning and coiling,
A viscose glue measures and supplies glue
At viscose glue, measure and supply in glue process, the gauge pressure of viscose glue pipe is 0.3MPa;
B spins front filtration
Before spinning in filter progress, viscose ripening degree NH
4cl value is controlled at 13ml, falling ball viscosity 38mPas, and the fine content 8.1% of viscose glue first, viscose glue is containing alkali 5.8%, 500ml viscose gas bubble≤25, viscose glue surface tension 55dyne/cm, the following viscose glue of 10 μ m particle≤100/ml;
The moulding of C strand
In strand molding procedure, the consisting of of acid bath: sulfuric acid concentration 140g/L, sodium sulfate concentration 240g/L, zinc sulfate concentration 11.0g/L, 57 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension; Formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 800mm; The aperture of spinning head is 0.08mm, and shape is rounded;
D spinning
Spinning process comprises the solidifying of strand, drawing-off, disacidify, oils and dry, spinning roller length 1200mm, diameter of phi 120mm, spinning roller rotating speed is 150 ms/min, 40 seconds/root of coagulation reaction time, and the degree of draft of strand is 25%, leaching quantity is 240ml/min, drip washing 3 times, the water temperature in washing disacidify is 45 ℃, pH value is 7.5, finish consumption is 20ml/min, the length of drying drawing roller is 1200mm, and heating-up temperature is 100 ℃, adopts Electric heating;
Described through solidifying, drawing-off, disacidify, the strand after oiling, its acid content is 10～15%, raw silk bar residual ester value is less than 3%, oil content is that 1.0%, pH value is 7.5;
E reels
In coiling operation, strand is shaped to and can be directly used in the cake dress silk of the hygrometric state of twisting thread and the strand dress silk of hygrometric state through coiler device;
The moisture content of the strand dress silk of the cake dress silk of described hygrometric state or hygrometric state is 40%;
The rotating speed that the described cake that is shaped to hygrometric state fills the centrifugal cylinder of silk is 8400r/min;
The rotating speed that the described strand that is shaped to the strand dress silk of hygrometric state fills motor is 1000r/min.
Same above-mentioned technique can be disposed the strand of different size (as 40D, 60D, 120D, 150D, 200D etc.), different cultivars (as bright yarn, dull yarn, containing the compound silk of cotton, bamboo, fiber crops etc., shaped filaments, flat filament etc.).
Be applicable to the spinning technique of the external novel spinning machine of coiler device, its operation comprises that viscose glue measures and supplies glue, spins front filtration, strand moulding, spinning and coiling,
A viscose glue measures and supplies glue
At viscose glue, measure and supply in glue process, the gauge pressure of viscose glue pipe is 0.5MPa;
B spins front filtration
Before spinning in filter progress, viscose ripening degree NH
4cl value is controlled at 10ml, falling ball viscosity 28mPas, and the fine content 8.2% of viscose glue first, viscose glue is containing alkali 5.8%, 500ml viscose gas bubble≤25, viscose glue surface tension 53dyne/cm, the following viscose glue of 10 μ m particle≤100/ml;
The moulding of C strand
In strand molding procedure, the consisting of of acid bath: sulfuric acid concentration 145g/L, sodium sulfate concentration 245g/L, zinc sulfate concentration 12.5g/L, 56 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension; Formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 1200mm; The aperture of spinning head is 0.09mm, and shape is " one " font;
D spinning
Spinning process comprises the solidifying of strand, drawing-off, disacidify, oils and dry, spinning roller length 1500mm, diameter of phi 180mm, spinning roller rotating speed is 100 ms/min, 68 seconds/root of coagulation reaction time, and the degree of draft of strand is 10%, leaching quantity is 480ml/min, drip washing 1 time, the water temperature in washing disacidify is 60 ℃, pH value is 8, finish consumption is 50ml/min, the length of drying drawing roller is 1500mm, and heating-up temperature is 97 ℃, adopts Electric heating;
Described through solidifying, drawing-off, disacidify, the strand after oiling, its acid content is 20～30%, raw silk bar residual ester value is less than 3%, oil content is that 1.5%, pH value is 8.5;
E reels
In coiling operation, strand is shaped to and can be directly used in the cake dress silk of the hygrometric state of twisting thread and the wound packages silk of hygrometric state through coiler device;
The moisture content of the cake dress silk of described hygrometric state or the wound packages silk of hygrometric state is 80%;
The rotating speed that the described cake that is shaped to hygrometric state fills the centrifugal cylinder of silk is 7500r/min;
The described wound packages silk that the is shaped to hygrometric state winding method of taking the initiative, wherein:
In described active winding, the rotating speed of cross motor is 800r/min, and the rotating speed of electric rotating machine is 1000r/min;
Same above-mentioned technique can be disposed the strand of different size (as 40D, 60D, 120D, 150D, 200D etc.), different cultivars (as bright yarn, dull yarn, containing the compound silk of cotton, bamboo, fiber crops etc., shaped filaments, flat filament etc.).
Be applicable to the spinning technique of the external novel spinning machine of coiler device, its operation comprises that viscose glue measures and supplies glue, spins front filtration, strand moulding, spinning and coiling,
A viscose glue measures and supplies glue
At viscose glue, measure and supply in glue process, the gauge pressure of viscose glue pipe is 0.4MPa;
B spins front filtration
Before spinning in filter progress, viscose ripening degree NH
4cl value is controlled at 8.0ml, falling ball viscosity 35mPas, and the fine content 8.2% of viscose glue first, viscose glue is containing alkali 5.9%, 500ml viscose gas bubble≤25, viscose glue surface tension 52dyne/cm, the following viscose glue of 10 μ m particle≤100/ml;
The moulding of C strand
In strand molding procedure, the consisting of of acid bath: sulfuric acid concentration 138g/L, sodium sulfate concentration 241g/L, zinc sulfate concentration 11.5g/L, 55.5 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension; Formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 900mm; The aperture of spinning head is 0.07mm, and shape is fan-shaped;
D spinning
Spinning process comprises the solidifying of strand, drawing-off, disacidify, oils and dry, spinning roller length 1100mm, diameter of phi 130mm, spinning roller rotating speed is 140 ms/min, 55 seconds/root of coagulation reaction time, and the degree of draft of strand is 25%, leaching quantity is 400ml/min, drip washing 2 times, the water temperature in washing disacidify is 40 ℃, pH value is 7.7, finish consumption is 25ml/min, the length of drying drawing roller is 1100, and heating-up temperature is 95 ℃, adopts water mode of heating;
Described through solidifying, drawing-off, disacidify, the strand after oiling, its acid content is 15～25%, raw silk bar residual ester value is less than 3%, oil content is that 0.25%, pH value is 6.5;
E reels
In coiling operation, strand is shaped to the wound packages silk of the hygrometric state that can be directly used in the hygrometric state of twisting thread and the strand of hygrometric state dress silk through coiler device;
The moisture content of the wound packages silk of described hygrometric state or the strand of hygrometric state dress silk is 30%;
The rotating speed that the described strand that is shaped to the strand dress silk of hygrometric state fills motor is 1000r/min;
The described wound packages silk that is shaped to hygrometric state is taked passive winding method, wherein:
In described passive coiling, the rotating speed of cross motor is 1200r/min, and the rotating speed of electric rotating machine is 1500r/min, and the pH value of finish is 8;
Described passive coiling comprises the passive coiling of single ingot, the passive coiling of three ingots and the passive coiling of axis.
Same above-mentioned technique can be disposed the strand of different size (as 40D, 60D, 120D, 150D, 200D etc.), different cultivars (as bright yarn, dull yarn, containing the compound silk of cotton, bamboo, fiber crops etc., shaped filaments, flat filament etc.).
Be applicable to the spinning technique of the external novel spinning machine of coiler device, its operation comprises that viscose glue measures and supplies glue, spins front filtration, strand moulding, spinning and coiling,
A viscose glue measures and supplies glue
At viscose glue, measure and supply in glue process, the gauge pressure of viscose glue pipe is 0.2MPa;
B spins front filtration
Before spinning in filter progress, viscose ripening degree NH
4cl value is controlled at 11ml, falling ball viscosity 32 mPas, and the fine content 8.1% of viscose glue first, viscose glue is containing alkali 6%, 500ml viscose gas bubble≤25, viscose glue surface tension 51dyne/cm, the following viscose glue of 10 μ m particle≤100/ml;
The moulding of C strand
In strand molding procedure, the consisting of of acid bath: sulfuric acid concentration 137g/L, sodium sulfate concentration 238g/L, zinc sulfate concentration 11.8g/L, 56 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension; Formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 1000mm; The aperture of spinning head is 0.07mm, and shape is 7 circles;
D spinning
Spinning process comprises the solidifying of strand, drawing-off, disacidify, oils and dry, spinning roller length 1250mm, diameter of phi 160mm, spinning roller rotating speed is 120 ms/min, 58 seconds/root of coagulation reaction time, and the degree of draft of strand is 18%, leaching quantity is 280ml/min, drip washing 3 times, the water temperature in washing disacidify is 47 ℃, pH value is 7.8, finish consumption is 46ml/min, the length of drying drawing roller is 1250mm, and heating-up temperature is 98 ℃, adopts water mode of heating;
Described through solidifying, drawing-off, disacidify, the strand after oiling, its acid content is 25～30%, raw silk bar residual ester value is less than 3%, oil content is that 1.2%, pH value is 7.6;
E reels
In coiling operation, strand is shaped to and can be directly used in the cake dress silk of the hygrometric state of twisting thread and the wound packages silk of hygrometric state through coiler device;
The moisture content of the cake dress silk of described hygrometric state or the wound packages silk of hygrometric state is 60%;
The rotating speed that the described cake that is shaped to hygrometric state fills the centrifugal cylinder of silk is 8000r/min;
The described wound packages silk that is shaped to hygrometric state is taken the initiative and is reeled and passive winding method, wherein:
In described active winding, the rotating speed of cross motor is 900r/min, and the rotating speed of electric rotating machine is 1000r/min;
In described passive coiling, the rotating speed of cross motor is 1100r/min, and the rotating speed of electric rotating machine is 1300r/min, and the pH value of finish is 7;
Described passive coiling comprises the passive coiling of single ingot and the passive coiling of axis.
Same above-mentioned technique can be disposed the strand of different size (as 40D, 60D, 120D, 150D, 200D etc.), different cultivars (as bright yarn, dull yarn, containing the compound silk of cotton, bamboo, fiber crops etc., shaped filaments, flat filament etc.).
The key technical indexes that the cake dress silk of the hygrometric state described in above-described embodiment 1-5, the wound packages silk of hygrometric state or the strand of hygrometric state dress silk have is as shown in the table:
Embodiment 6(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, before spinning in filter progress, viscose ripening degree NH
4cl value is controlled at 7.0ml, falling ball viscosity 29mPas, and the fine content 8.0% of viscose glue first, viscose glue is containing alkali 5.8%, 500ml viscose gas bubble≤25, viscose glue surface tension 50dyne/cm, the following viscose glue of 10 μ m particle≤100/ml.
Embodiment 7(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, before spinning in filter progress, viscose ripening degree NH
4cl value is controlled at 9.0ml, falling ball viscosity 33mPas, and the fine content 8.1% of viscose glue first, viscose glue is containing alkali 5.9%, 500ml viscose gas bubble≤25, viscose glue surface tension 51dyne/cm, the following viscose glue of 10 μ m particle≤100/ml.
Embodiment 8(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, in strand molding procedure, the consisting of of acid bath: sulfuric acid concentration 137g/L, sodium sulfate concentration 235g/L, zinc sulfate concentration 11.8g/L, 56.5 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension; Formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 950mm; The aperture of spinning head is 0.06mm, and shape is fan-shaped.
Embodiment 9(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, in strand molding procedure, the consisting of of acid bath: sulfuric acid concentration 142g/L, sodium sulfate concentration 240g/L, zinc sulfate concentration 12.3g/L, 56.5 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension; Formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 1050mm; The aperture of spinning head is 0.085mm, and shape is rounded.
Embodiment 10(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, in spinning process, spinning roller length 1350mm, diameter of phi 168mm, spinning roller rotating speed is 145 ms/min, 47 seconds/root of coagulation reaction time, the degree of draft of strand is 18%, and leaching quantity is 370ml/min, drip washing 1 time, water temperature in washing disacidify is 42 ℃, pH value is 7.6, and finish consumption is 8ml/min, and the length of drying drawing roller is 1350mm, heating-up temperature is 100 ℃, adopts Electric heating.
Embodiment 11(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, in spinning process, spinning roller length 1285mm, diameter of phi 146mm, spinning roller rotating speed is 115 ms/min, 65 seconds/root of coagulation reaction time, the degree of draft of strand is 22%, and leaching quantity is 260ml/min, drip washing 2 times, water temperature in washing disacidify is 52 ℃, pH value is 7.7, and finish consumption is 35ml/min, and the length of drying drawing roller is 1285mm, heating-up temperature is 96 ℃, adopts water mode of heating.
Embodiment 12
Be applicable to the spinning technique of the external novel spinning machine of coiler device, in spinning process, strand drying drawing roller carries out, after heating, drying, through twisting machine, being directly processed into floss silk finished product.
Embodiment 13(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, in coiling operation, strand is shaped to the wound packages silk that can be directly used in the hygrometric state of twisting thread through coiler device;
The moisture content of the wound packages silk of described hygrometric state is 55%;
The described wound packages silk that is shaped to hygrometric state is taked passive winding method, and in described passive coiling, the rotating speed of cross motor is 1050r/min, and the rotating speed of electric rotating machine is 1250r/min, and the pH value of finish is 12;
Described passive coiling comprises the passive coiling of single ingot and the passive coiling of three ingots.
Embodiment 14(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, in coiling operation, strand is shaped to the cake dress silk that can be directly used in the hygrometric state of twisting thread through coiler device;
The cake dress silk of described hygrometric state is 35%;
The rotating speed that the described cake that is shaped to hygrometric state fills the centrifugal cylinder of silk is 7800r/min.
Embodiment 15(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, in coiling operation, strand is shaped to the strand dress silk of the hygrometric state that can be directly used in the hygrometric state of twisting thread through coiler device;
The moisture content of the strand dress silk of described hygrometric state is 57%;
The rotating speed that the described strand that is shaped to the strand dress silk of hygrometric state fills motor is 500r/min.
Embodiment 16(and embodiment 1-5 are basic identical)
Be applicable to the spinning technique of the external novel spinning machine of coiler device, in coiling operation, strand is shaped to the cake dress silk of the hygrometric state that can be directly used in the hygrometric state of twisting thread and the wound packages silk of hygrometric state through coiler device;
The moisture content of the cake dress silk of described hygrometric state or the wound packages silk of hygrometric state is 70%;
The rotating speed that the described cake that is shaped to hygrometric state fills the centrifugal cylinder of silk is 7400r/min;
The described wound packages silk that is shaped to hygrometric state is taken the initiative and is reeled and passive winding method, wherein:
In described active winding, the rotating speed of cross motor is 950r/min, and the rotating speed of electric rotating machine is 1100r/min;
In described passive coiling, the rotating speed of cross motor is 1100r/min, and the rotating speed of electric rotating machine is 1200r/min, and the pH value of finish is 9;
Described passive coiling comprises the passive coiling of three ingots and the passive coiling of axis.
The spinning machine of realizing technique of the present invention can be the structure as shown in Fig. 7-Figure 22, illustrates and sees embodiment 17～embodiment 22.
Embodiment 17
A kind of novel spinning machine, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, outside and the opposite side relative with spinning face 101 of the shaped portion of described coiler device 5 region between frame 1 both sides wallboard 6, the described face 101 that spins refers in frame 1 wallboard 6 outsides, be provided with the region of strand shaped device 3, the opposite side relative with described region is called coiling face 7, described device for spinning 4 comprises many spinning rollers, the two ends of described spinning roller are fixed, between spinning roller in described device for spinning 4, be provided with and independently dry drawing roller 404.
Described coiler device 5 is positioned at the end face of spinning roller and is positioned at the outside of frame 1; Described coiler device 5 comprises hygrometric state cake dress coiler device 51 and/or hygrometric state wound packages coiler device 52 and/or hygrometric state strand dress coiler device 53.
Described frame 1 comprises at least two columns 1101, and described wallboard 6 is arranged on respectively on column 1101.
Embodiment 18
Hygrometric state wound packages coiler device 52 comprise initiatively hygrometric state coiler device or and passive hygrometric state coiler device, described hygrometric state refers to that the moisture content of strand is 30～200%, wherein when the moisture content of strand is 30～80%, can be directly used in twisting process, so the hygrometric state wound packages coiler device 52 in the application, hygrometric state cake dress coiler device 51 or hygrometric state strand dress coiler device 53 all refer to the coiler device 5 that is applicable to hygrometric state strand.
The concrete structure of described active hygrometric state coiler device as shown in figure 14.
The concrete structure of described passive hygrometric state coiler device is as shown in Figure 15-Figure 20.
Embodiment 19
Hygrometric state cake dress coiler device 51 as shown in figure 21.
Embodiment 20
Hygrometric state strand dress coiler device 53 as shown in figure 22.
Embodiment 21
Embodiment 22
Oiling device 42 is as shown in Figure 12-Figure 13.
Claims (11)
1. be applicable to the spinning technique of the external novel spinning machine of coiler device, its operation comprises viscose glue metering and supplies glue, spins front filtration, strand moulding, spinning and coiling, it is characterized in that:
A viscose glue measures and supplies glue
Described viscose glue measures and supplies in glue process, and the gauge pressure of viscose glue pipe is 0.1～0.5MPa;
B spins front filtration
Described spinning in front filter progress, viscose ripening degree NH
4cl value is controlled at 7.0～13ml, falling ball viscosity 28～38mPas, and the fine content 8.0～8.2% of viscose glue first, viscose glue is containing alkali 5.8～6.1%, 500ml viscose gas bubble≤25, viscose glue surface tension 50～55dyne/cm, the following viscose glue of 10 μ m particle≤100/ml;
The moulding of C strand
In described strand molding procedure, the consisting of of acid bath: sulfuric acid concentration 135～145g/L, sodium sulfate concentration 230～245g/L, zinc sulfate concentration 11.0～12.5g/L, 55～57 ℃ of acid bath temperature, acid bath surface tension is less than viscose glue surface tension; Formed pipe internal diameter Φ 5 ± 0.1mm, moulding pipe range 800～1200mm; The aperture of spinning head is 0.06～0.09mm, and shape is " one " font, fan-shaped or circular;
D spinning
Described spinning process comprises the solidifying of strand, drawing-off, disacidify, oils and dry, spinning roller length 1000～1500mm, diameter of phi 120～180mm, spinning roller rotating speed is 100～160 ms/min, 33～68 seconds/root of coagulation reaction time, the degree of draft of strand is 10～25%, leaching quantity is 240～480ml/min, drip washing 1～3 time, water temperature in washing disacidify is 35～60 ℃, and pH value is 7～8, and finish consumption is 5～50ml/min, the length of drying drawing roller is 1000～1500mm, and heating-up temperature is 95～100 ℃;
Described through solidifying, drawing-off, disacidify, the strand after oiling, its acid content is 5～30%, raw silk bar residual ester value is less than 3%, oil content is that 0.25～1.5%, pH value is 6.5～8.5;
E reels
In described coiling operation, strand is shaped to cake dress silk and/or the wound packages silk of hygrometric state and/or the strand of the hygrometric state dress silk that can be directly used in the hygrometric state of twisting thread through coiler device;
The moisture content of the cake dress silk of described hygrometric state, the wound packages silk of hygrometric state or the strand of hygrometric state dress silk is 30～80%;
The rotating speed that the described cake that is shaped to hygrometric state fills the centrifugal cylinder of silk is 7200～8400r/min;
The rotating speed that the described strand that is shaped to the strand dress silk of hygrometric state fills motor is 500～1000r/min;
The described wound packages silk that is shaped to hygrometric state is taken the initiative and is reeled and/or passive winding method, wherein:
In described active winding, the rotating speed of cross motor is 800～1200r/min, and the rotating speed of electric rotating machine is 1000～1500r/min;
In described passive coiling, the rotating speed of cross motor is 800～1200r/min, and the rotating speed of electric rotating machine is 1000～1500r/min, and the pH value of finish is 7～12.
2. the spinning technique that is applicable to the external novel spinning machine of coiler device according to claim 1, is characterized in that: described passive coiling comprises the passive coiling of single ingot, the passive coiling of three ingots or the passive coiling of axis.
3. the spinning technique that is applicable to the external novel spinning machine of coiler device according to claim 1, it is characterized in that: in described coiling operation, strand is shaped to cake dress silk, the wound packages silk of hygrometric state and the strand of the hygrometric state dress silk that can be directly used in the hygrometric state of twisting thread through coiler device.
4. the spinning technique that is applicable to the external novel spinning machine of coiler device according to claim 1, is characterized in that: in described coiling operation, strand is shaped to and can be directly used in the cake dress silk of the hygrometric state of twisting thread and the wound packages silk of hygrometric state through coiler device.
5. the spinning technique that is applicable to the external novel spinning machine of coiler device according to claim 1, is characterized in that: in described coiling operation, strand is shaped to and can be directly used in the cake dress silk of the hygrometric state of twisting thread and the strand dress silk of hygrometric state through coiler device.
6. the spinning technique that is applicable to the external novel spinning machine of coiler device according to claim 1, is characterized in that: in described coiling operation, strand is shaped to and can be directly used in the wound packages silk of the hygrometric state of twisting thread and the strand of hygrometric state dress silk through coiler device.
7. the spinning technique that is applicable to the external novel spinning machine of coiler device according to claim 1, is characterized in that: in described coiling operation, strand through coiler device be shaped to can be directly used in the hygrometric state of twisting thread cake dress silk and.
8. the spinning technique that is applicable to the external novel spinning machine of coiler device according to claim 1, is characterized in that: in described coiling operation, strand is shaped to the cake cylinder silk that can be directly used in the hygrometric state of twisting thread through coiler device.
9. the spinning technique that is applicable to the external novel spinning machine of coiler device according to claim 1, is characterized in that: in described coiling operation, strand is shaped to the strand dress silk that can be directly used in the hygrometric state of twisting thread through coiler device.
10. according to the spinning technique that is applicable to the external novel spinning machine of coiler device described in claim 1-9 any one, it is characterized in that: cake dress silk, the wound packages silk of hygrometric state or the attainable the key technical indexes of the strand of hygrometric state dress silk of described hygrometric state are as follows:
1) wet breaking strength (CN/dtex): >=0.85
2) wet extension at break: >=15～30%
3) line density (fiber number) deviation: ± 3.0%
4) the line density coefficient of variation (CV value) :≤5.00%
5) twist coefficient of variation (CV value) :≤5%
6) monofilament radical deviation :≤5.0%
7) residual sulfur content (Mg/100g fiber) :≤20.0.
11. spinning techniques that are applicable to the external novel spinning machine of coiler device according to claim 1, it is characterized in that: in described spinning process, strand drying drawing roller carries out, after heating, drying, directly through twisting machine, being processed into floss silk finished product.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114739141A (en) * | 2022-05-10 | 2022-07-12 | 江苏一澜智能科技有限公司 | Automatic drying device of chemical fiber silk |
| CN115467034A (en) * | 2022-08-29 | 2022-12-13 | 严拓东 | Filament production process |
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| CN103409820A (en) * | 2013-06-29 | 2013-11-27 | 宜宾海丝特纤维有限责任公司 | Spinning technology of four-spinning-roller semi-continuous high-speed spinning machine |
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| US2586796A (en) * | 1948-05-11 | 1952-02-26 | Textile & Chem Res Co Ltd | Production of viscose rayon |
| JPH0280609A (en) * | 1988-09-14 | 1990-03-20 | Kawasaki Heavy Ind Ltd | Continuous production of rayon filament and device therefor |
| CN2292097Y (en) * | 1997-03-08 | 1998-09-23 | 经纬纺织机械股份有限公司 | Viscose filament continuous spinning machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114739141A (en) * | 2022-05-10 | 2022-07-12 | 江苏一澜智能科技有限公司 | Automatic drying device of chemical fiber silk |
| CN114739141B (en) * | 2022-05-10 | 2022-11-25 | 江苏一澜智能科技有限公司 | Automatic drying device of chemical fiber silk |
| CN115467034A (en) * | 2022-08-29 | 2022-12-13 | 严拓东 | Filament production process |
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